human spaceflight

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The first crew launch of Boeing’s Starliner capsule is on hold indefinitely

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Pursuing rationale —

“NASA will share more details once we have a clearer path forward.”

–

Boeing's Starliner spacecraft on the eve of the first crew launch attempt earlier this month.

Enlarge / Boeing’s Starliner spacecraft on the eve of the first crew launch attempt earlier this month.

Miguel J. Rodriguez Carrillo/AFP via Getty Images

The first crewed test flight of Boeing’s long-delayed Starliner spacecraft won’t take off as planned Saturday and could face a longer postponement as engineers evaluate a stubborn leak of helium from the capsule’s propulsion system.

NASA announced the latest delay of the Starliner test flight late Tuesday. Officials will take more time to consider their options for how to proceed with the mission after discovering the small helium leak on the spacecraft’s service module.

The space agency did not describe what options are on the table, but sources said they range from flying the spacecraft “as is” with a thorough understanding of the leak and confidence it won’t become more significant in flight, to removing the capsule from its Atlas V rocket and taking it back to a hangar for repairs.

Theoretically, the former option could permit a launch attempt as soon as next week. The latter alternative could delay the launch until at least late summer.

“The team has been in meetings for two consecutive days, assessing flight rationale, system performance, and redundancy,” NASA said in a statement Tuesday night. “There is still forward work in these areas, and the next possible launch opportunity is still being discussed. NASA will share more details once we have a clearer path forward.”

Delays are nothing new for the Starliner program, but it’s not yet clear how this delay will compare to the spacecraft’s previous setbacks.

Software problems cut short an unpiloted test flight in 2019, forcing Boeing to fly a second demonstration mission. Starliner was on the launch pad when pre-flight checkouts revealed stuck valves in the spacecraft’s propulsion system in 2021. Boeing finally flew Starliner on a round-trip mission to the space station in May 2022. Concerns about Starliner’s parachutes and flammable tape inside the spacecraft’s crew cabin delayed the crewed test flight from last summer until this year.

Boeing aims to become the second company to fly astronauts to the space station under contract with NASA’s commercial crew program, following the start of SpaceX’s crew transportation service in 2020. Assuming a smooth crewed test flight, NASA hopes to clear the Starliner spacecraft for six-month crew rotation flights to the space station beginning next year.

In the doghouse

Engineers first noticed the helium leak during the first launch attempt for Starliner’s crewed test flight May 6, but managers did not consider it significant enough to stop the launch. Ultimately, a separate problem with a pressure regulation valve on the spacecraft’s United Launch Alliance (ULA) Atlas V rocket prompted officials to scrub the launch attempt.

NASA astronauts Butch Wilmore and Suni Williams were already strapped into their seats inside the Starliner spacecraft on the launch pad at Cape Canaveral Space Force Station, Florida, when officials ordered a halt to the May 6 countdown. Wilmore and Williams returned to their homes in Houston to await the next Starliner launch opportunity.

ULA returned the Atlas V rocket to its hangar, where technicians swapped out the faulty valve in time for another launch attempt May 17. NASA and Boeing pushed the launch date back to May 21, then to May 25, as engineers assessed the helium leak. The Atlas V rocket and Starliner spacecraft remain inside ULA’s Vertical Integration Facility to wait for the next launch opportunity.

Boeing engineers traced the leak to a flange on a single reaction control system thruster in one of four doghouse-shaped propulsion pods on the Starliner service module.

There are 28 reaction control system thrusters—essentially small rocket engines—on the Starliner service module. In orbit, these thrusters are used for minor course corrections and pointing the spacecraft in the proper direction. The service module has two sets of more powerful engines for larger orbital adjustments and launch-abort maneuvers.

The spacecraft’s propulsion system is pressurized using helium, an inert gas. The thrusters burn a mixture of toxic hydrazine and nitrogen tetroxide propellants. Helium is not combustible, so a small leak is not likely to be a major safety issue on the ground. However, the system needs sufficient helium gas to force propellants from their internal storage tanks to Starliner’s thrusters.

In a statement last week, NASA described the helium leak as “stable” and said it would not pose a risk to the Starliner mission if it didn’t worsen. A Boeing spokesperson declined to provide Ars with any details about the helium leak rate.

If NASA and Boeing resolve their concerns about the helium leak without requiring lengthy repairs, the International Space Station could accommodate the docking of Starliner through part of July. After docking at the station, Wilmore and Williams will spend at least eight days at the complex before undocking to head for a parachute-assisted, airbag-cushioned landing in the Southwestern United States.

After July, the schedule gets messy.

The space station has a busy slate of multiple visiting crew and cargo vehicles in August, including the arrival of a fresh team of astronauts on a SpaceX Dragon spacecraft and the departure of an outgoing crew on another Dragon. There may be an additional window for Starliner to dock with the space station in late August or early September before the launch of SpaceX’s next cargo mission, which will occupy the docking port Starliner needs to use. The docking port opens up again in the fall.

ULA also has other high-priority missions it would like to launch from the same pad needed for the Starliner test flight. Later this summer, ULA plans to launch a US Space Force mission; it will be the last mission to use an Atlas V rocket. Then, ULA aims to launch the second demonstration flight of its new Vulcan Centaur rocket—the Atlas V’s replacement—as soon as September.

The first crew launch of Boeing’s Starliner capsule is on hold indefinitely Read More »

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Blue Origin resumes human flights to suborbital space, but it wasn’t perfect

blue origin, Commercial space, ed Dwight, human spaceflight, launch, new shepard, ns-25, Science, Space / /

“I lied” —

Blue Origin’s space capsule safely landed despite a problem with one of its parachutes.

–

Ed Dwight, 90, exits Blue Origin's crew capsule Sunday after a 10-minute flight to the edge of space.

Enlarge / Ed Dwight, 90, exits Blue Origin’s crew capsule Sunday after a 10-minute flight to the edge of space.

More than 60 years after he was denied an opportunity to become America’s first Black astronaut, Ed Dwight finally traveled into space Sunday with five other passengers on a 10-minute flight inside a Blue Origin capsule.

Dwight, a retired Air Force captain and test pilot, had a chance to become the first African American astronaut. He was one of 26 pilots the Air Force recommended to NASA for the third class of astronauts in 1963, but the agency didn’t select him. It took another 20 years for America’s first Black astronaut, Guion Bluford, to fly in space in 1983.

“Everything they did, I did, and I did it well,” Dwight said in a video released by Blue Origin. “If politics had changed, I would have gone to space in some kind of capacity.”

At the age of 90, Dwight finally entered the record books Sunday, becoming the oldest person to reach space, displacing the previous record-holder, actor William Shatner, who flew on a similar Blue Origin launch to the edge of space in 2021.

“I thought I didn’t need it in my life,” Dwight said after Sunday’s fight. “But I lied!”

Since retiring from the Air Force, Dwight became an accomplished sculptor. His works, which focus on Black history, are installed at memorials and monuments across the country.

“The transitions, the separations and stuff were a little bit more dynamic than I thought,” Dwight said in remarks after Sunday’s flight. “But that’s how it’s supposed to be. It makes your mind wonder, ‘Is something wrong?’ But no, it was absolutely terrific and the view … absolutely fantastic. This was a life-changing experience. Everybody needs to do this.”

Ed Dwight stands in front of an F-104 jet fighter in 1963.

Enlarge / Ed Dwight stands in front of an F-104 jet fighter in 1963.

Dwight and his five co-passengers lifted off from Blue Origin’s remote launch site in West Texas at 9: 35 am CDT (14: 35 UTC). Strapped into reclining seats inside a pressurized capsule, the passengers rode Blue Origin’s New Shepard rocket into the uppermost layers of the atmosphere. After burning its main engine more than two minutes, the rocket released the crew capsule and continued coasting upward to an apogee, or high point, of nearly 66 miles (107 kilometers), just above the internationally recognized boundary of space.

This was the seventh time Blue Origin, the space company owned by billionaire Jeff Bezos, has flown people to suborbital space, and the 25th flight overall of the company’s fleet of New Shepard rockets. It was the first time Blue Origin has launched people in nearly two years, resuming suborbital service after a rocket failure on an uncrewed research flight in September 2022. In December, Blue Origin launched another uncrewed suborbital research mission to set the stage for the resumption of human missions Sunday.

Joining Dwight on Blue Origin’s capsule were investor Mason Angel, French businessman Sylvain Chiron, software engineer Kenneth Hess, adventurer Carol Schaller, and Gopi Thotakura, an Indian pilot and entrepreneur. Dwight’s ticket with Blue Origin was sponsored by Space for Humanity, a nonprofit that seeks to expand access to space for all people, and the other five participants were paying passengers.

After cutoff of the New Shepard rocket engine, the passengers had a few minutes to unfasten their seatbelts and float around the cabin while taking in the view of Earth. They returned to their seats as the capsule descended back into the atmosphere. The reusable New Shepard booster reignited its main engine for a propulsive landing back in Texas, while the crew capsule deployed parachutes to slow for touchdown a few miles away.

Two of three

However, one of the three main parachutes did not fully unfurl as the capsule drifted back to the ground. The capsule is designed to safely land with two chutes, a capability Blue Origin demonstrated on a test flight in 2016.

“It looks like we do have two parachutes that have full inflation, the third is not quite fully inflated,” said Ariane Cornell, a Blue Origin official hosting the company’s live webcast Sunday. “Landing with two parachutes is perfectly OK for this system.”

Family members and Blue Origin personnel greeted the passengers as they exited the capsule. All six appeared to be in good spirits and good health.

Although it had no obvious ill effects on the crew or the spacecraft, Blue Origin engineers will investigate the malfunction to determine what went wrong. The capsule’s three main parachutes were supplied to Blue Origin by Airborne Systems, which manufactures parachutes for every US human-rated spacecraft.

One of the three main parachutes on Blue Origin's crew capsule did not fully inflate before landing.

Enlarge / One of the three main parachutes on Blue Origin’s crew capsule did not fully inflate before landing.

Blue Origin

Airborne also provides parachutes for SpaceX’s Dragon spacecraft, Boeing’s Starliner, and NASA’s Orion capsule. Those parachutes have different designs and sizes than the chutes used on Blue Origin’s capsule, but it wasn’t immediately clear if there might be any crossover concerns on other programs stemming from the malfunction on Sunday’s flight.

The Federal Aviation Administration, the regulatory agency that oversees US commercial space missions, said in a statement it did not consider the parachute issue a mishap. This statement suggests the incident will not trigger a mishap investigation that would require FAA oversight.

Before the 2022 launch failure, Blue Origin’s New Shepard program achieved a cadence, on average, of roughly one flight every two months. Virgin Galactic, the space tourism company founded by Richard Branson, ramped up the flight rate of its suborbital SpaceShipTwo spaceplane over the last year as Blue Origin’s rocket remained grounded.

But Virgin Galactic is about to halt operations of its own spaceship following one more flight with passengers next month. The company says it decided to suspend flights of the VSS Unity rocket plane to focus its resources on developing a fleet of larger air-launched spaceships that are easier to reuse.

This means Blue Origin, assuming it can regain or build on the cadence it demonstrated in 2021 and 2022, will be the only company serving the suborbital space tourism and research market for at least the next couple of years.

Blue Origin resumes human flights to suborbital space, but it wasn’t perfect Read More »

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Rocket Report: Starship stacked; Georgia shuts the door on Spaceport Camden

atlas v, blue origin, Commercial space, human spaceflight, launch, rocket report, Science, Space, spaceport Camden, spacex, starliner, starship, united launch alliance, vulcan / /
On Wednesday, SpaceX fully stacked the Super Heavy booster and Starship upper stage for the mega-rocket's next test flight from South Texas.

Enlarge / On Wednesday, SpaceX fully stacked the Super Heavy booster and Starship upper stage for the mega-rocket’s next test flight from South Texas.

Welcome to Edition 6.44 of the Rocket Report! Kathy Lueders, general manager of SpaceX’s Starbase launch facility, says the company expects to receive an FAA launch license for the next Starship test flight shortly after Memorial Day. It looks like this rocket could fly in late May or early June, about two-and-a-half months after the previous Starship test flight. This is an improvement over the previous intervals of seven months and four months between Starship flights.

As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Blue Origin launch on tap this weekend. Blue Origin plans to launch its first human spaceflight mission in nearly two years on Sunday. This flight will launch six passengers on a flight to suborbital space more than 60 miles (100 km) over West Texas. Blue Origin, Jeff Bezos’s space company, has not flown people to space since a New Shepard rocket failure on an uncrewed research flight in September 2022. The company successfully launched New Shepard on another uncrewed suborbital mission in December.

Historic flight … This will be the 25th flight of Blue Origin’s New Shepard rocket, and the seventh human spaceflight mission on New Shepard. Before Blue Origin’s rocket failure in 2022, the company was reaching a flight cadence of about one launch every two months, on average. The flight rate has diminished since then. Sunday’s flight is important not only because it marks the resumption of launches for Blue Origin’s suborbital human spaceflight business, but also because its six-person crew includes an aviation pioneer. Ed Dwight, 90, almost became the first Black astronaut in 1963. Dwight, a retired Air Force captain, piloted military fighter jets and graduated test pilot school, following a familiar career track as many of the early astronauts. He was on a short list of astronaut candidates the Air Force provided NASA, but the space agency didn’t include him. Dwight will become the oldest person to ever fly in space.

Spaceport Camden is officially no more. With the stroke of a pen, Georgia Governor Brian Kemp signed a bill that dissolved the Camden County Spaceport Authority, Action News Jax reported. This news follows a referendum in March 2022 where more than 70 percent of voters rejected a plan to buy land for the spaceport on the Georgia coastline between Savannah and Jacksonville, Florida. County officials still tried to move forward with the spaceport initiative after the failed referendum, but Georgia’s Supreme Court ruled in February that the county had to abide by the voters’ wishes.

$12 million for what?… The government of Camden County, with a population of about 55,000 people spent $12 million on the Spaceport Camden concept over the course of a decade. The goal of the spaceport authority was to lure small launch companies to the region, but no major launches ever took place from Camden County. State Rep. Steven Sainz, who sponsored the bill eliminating the spaceport authority, said in a statement that the legislation “reflects the community’s choice and opens a path for future collaborations in economic initiatives that are more aligned with local needs.” (submitted by zapman987)

The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.

Polaris Spaceplanes moves on to bigger things. German startup Polaris Spaceplanes says it is progressing with construction of its MIRA II and MIRA III spaceplane prototypes after MIRA, a subscale test vehicle, was damaged earlier this year, European Spaceflight reports. The MIRA demonstration vehicle crash-landed on a test flight in February. The incident occurred on takeoff at an airfield in Germany before the vehicle could ignite its linear aerospace engine in flight. The remote-controlled MIRA prototype measured about 4.25 meters long. Polaris announced on April 30 that will not repair MIRA and will instead move forward with the construction of a pair of larger vehicles.

Nearly 16 months without a launch … The MIRA II and MIRA III vehicles will be 5 meters long and will be powered by Polaris’s AS-1 aerospike engines, along with jet engines to power the craft before and after in-flight tests of the rocket engine. Aerospike engines are rocket engines that are designed to operate efficiently at all altitudes. The MIRA test vehicles are precursors to AURORA, a multipurpose spaceplane and hypersonic transporter Polaris says will be capable of delivering up to 1,000 kilograms of payload to low-Earth orbit. (submitted by Jay500001 and Tfargo04)

Rocket Report: Starship stacked; Georgia shuts the door on Spaceport Camden Read More »

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NASA confirms “independent review” of Orion heat shield issue

artemis, artemis I, artemis II, human spaceflight, NASA, orion, Science, Space, victor glover / /
The Orion spacecraft after splashdown in the Pacific Ocean at the end of the Artemis I mission.

Enlarge / The Orion spacecraft after splashdown in the Pacific Ocean at the end of the Artemis I mission.

NASA has asked a panel of outside experts to review the agency’s investigation into the unexpected loss of material from the heat shield of the Orion spacecraft on a test flight in 2022.

Chunks of charred material cracked and chipped away from Orion’s heat shield during reentry at the end of the 25-day unpiloted Artemis I mission in December 2022. Engineers inspecting the capsule after the flight found more than 100 locations where the stresses of reentry stripped away pieces of the heat shield as temperatures built up to 5,000° Fahrenheit.

This was the most significant discovery on the Artemis I, an unpiloted test flight that took the Orion capsule around the Moon for the first time. The next mission in NASA’s Artemis program, Artemis II, is scheduled for launch late next year on a test flight to send four astronauts around the far side of the Moon.

Another set of eyes

The heat shield, made of a material called Avcoat, is attached to the base of the Orion spacecraft in 186 blocks. Avcoat is designed to ablate, or erode, in a controlled manner during reentry. Instead, fragments fell off the heat shield that left cavities resembling potholes.

Investigators are still looking for the root cause of the heat shield problem. Since the Artemis I mission, engineers conducted sub-scale tests of the Orion heat shield in wind tunnels and high-temperature arcjet facilities. NASA has recreated the phenomenon observed on Artemis I in these ground tests, according to Rachel Kraft, an agency spokesperson.

“The team is currently synthesizing results from a variety of tests and analyses that inform the leading theory for what caused the issues,” said Rachel Kraft, a NASA spokesperson.

Last week, nearly a year and a half after the Artemis I flight, the public got its first look at the condition of the Orion heat shield with post-flight photos released in a report from NASA’s inspector general. Cameras aboard the Orion capsule also recorded pieces of the heat shield breaking off the spacecraft during reentry.

NASA’s inspector general said the char loss issue “creates a risk that the heat shield may not sufficiently protect the capsule’s systems and crew from the extreme heat of reentry on future missions.”

“Those pictures, we’ve seen them since they were taken, but more importantly… we saw it,” said Victor Glover, pilot of the Artemis II mission, in a recent interview with Ars. “More than any picture or report, I’ve seen that heat shield, and that really set the bit for how interested I was in the details.”

NASA confirms “independent review” of Orion heat shield issue Read More »

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Faulty valve scuttles Starliner’s first crew launch

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The Atlas V rocket and Starliner spacecraft on their launch pad Monday.

Enlarge / The Atlas V rocket and Starliner spacecraft on their launch pad Monday.

Astronauts Butch Wilmore and Suni Williams climbed into their seats inside Boeing’s Starliner spacecraft Monday night in Florida, but trouble with the capsule’s Atlas V rocket kept the commercial ship’s long-delayed crew test flight on the ground.

Around two hours before launch time, shortly after 8: 30 pm EDT (00: 30 UTC), United Launch Alliance’s launch team stopped the countdown. “The engineering team has evaluated, the vehicle is not in a configuration where we can proceed with flight today,” said Doug Lebo, ULA’s launch conductor.

The culprit was a misbehaving valve on the rocket’s Centaur upper stage, which has two RL10 engines fed by super-cold liquid hydrogen and liquid oxygen propellants.

“We saw a self-regulating valve on the LOX (liquid oxygen) side had a bit of a buzz; it was moving in a strange behavior,” said Steve Stich, NASA’s commercial crew program manager. “The flight rules had been laid out for this flight ahead of time. With the crew at the launch pad, the proper action was to scrub.”

The next opportunity to launch Starliner on its first crew test flight will be Friday night at 9 pm EDT (01: 00 UTC Saturday). NASA announced overnight that officials decided to skip a launch opportunity Tuesday night to allow engineers more time to study the valve problem and decide whether they need to replace it.

Work ahead

Everything else was going smoothly in the countdown Monday night. This mission will also be the first time astronauts have flown on ULA’s Atlas V rocket, which has logged 99 successful flights since 2002. It is the culmination of nearly a decade-and-a-half of development by Boeing, which has a $4.2 billion contract with NASA to ready Starliner for crew missions, then carry out six long-duration crew ferry flights to and from the International Space Station.

This crew test flight will last at least eight days, taking Wilmore and Williams to the space station to verify Starliner’s readiness for operational missions. Once Starliner flies, NASA will have two human-rated spacecraft on contract. SpaceX’s Crew Dragon has been in service since 2020.

When officials scrubbed Monday night’s launch attempt, Wilmore and Williams were already aboard the Starliner spacecraft on top of the Atlas V rocket at Cape Canaveral Space Force Station, Florida. The Boeing and ULA support team helped them out of the capsule and drove them back to crew quarters at the nearby Kennedy Space Center to wait for the next launch attempt.

“I promised Butch and Suni a boring evening,” said Tory Bruno, ULA’s CEO. “I didn’t mean for it to be quite this boring, but we’re going to follow our rules, and we’re going to make sure that the crew is safe.”

When the next launch attempt actually occurs depends on whether ULA engineers determine they can resolve the problem without rolling the Atlas V rocket back to its hangar for repairs.

The valve in question vents gas from the liquid oxygen tank on the Centaur upper stage to maintain the tank at proper pressures. This is important for two reasons. The tank needs to be at the correct pressure for the RL10 engines to receive propellant during the flight, and the Centaur upper stage itself has ultra-thin walls to reduce weight, and requires pressure to maintain structural integrity.

Faulty valve scuttles Starliner’s first crew launch Read More »

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NASA still doesn’t understand root cause of Orion heat shield issue

artemis, artemis II, human spaceflight, Lockheed Martin, moon, NASA, orion, Space / /

Flight rationale —

“When we stitch it all together, we’ll either have flight rationale or we won’t.”

–

NASA's Orion spacecraft descends toward the Pacific Ocean on December 11, 2021, at the end of the Artemis I mission.

Enlarge / NASA’s Orion spacecraft descends toward the Pacific Ocean on December 11, 2021, at the end of the Artemis I mission.

NASA

NASA officials declared the Artemis I mission successful in late 2021, and it’s hard to argue with that assessment. The Space Launch System rocket and Orion spacecraft performed nearly flawlessly on an unpiloted flight that took it around the Moon and back to Earth, setting the stage for the Artemis II, the program’s first crew mission.

But one of the things engineers saw on Artemis I that didn’t quite match expectations was an issue with the Orion spacecraft’s heat shield. As the capsule streaked back into Earth’s atmosphere at the end of the mission, the heat shield ablated, or burned off, in a different manner than predicted by computer models.

More of the charred material than expected came off the heat shield during the Artemis I reentry, and the way it came off was somewhat uneven, NASA officials said. Orion’s heat shield is made of a material called Avcoat, which is designed to burn off as the spacecraft plunges into the atmosphere at 25,000 mph (40,000 km per hour). Coming back from the Moon, Orion encountered temperatures up to 5,000° Fahrenheit (2,760° Celsius), hotter than a spacecraft sees when it reenters the atmosphere from low-Earth orbit.

Despite heat shield issue, the Orion spacecraft safely splashed down in the Pacific Ocean. Engineers discovered the uneven charring during post-flight inspections.

No answers yet

Amit Kshatriya, who oversees development for the Artemis missions in NASA’s exploration division, said Friday that the agency is still looking for the root cause of the heat shield issue. Managers want to be sure they understand the cause before proceeding with Artemis II, which will send astronauts Reid Wiseman, Victor Glover, Christina Koch, and Jeremy Hansen on a 10-day flight around the far side of the Moon.

This will be the first time humans fly near the Moon since the last Apollo mission in 1972. In January, NASA announced a delay in the launch of Artemis II from late 2024 until September 2025, largely due to the unresolved investigation into the heat shield issue.

“We are still in the middle of our investigation on the performance of the heat shield from Artemis I,” Kshatriya said Friday in a meeting with a committee of the NASA Advisory Council.

Engineers have performed sub-scale heat shield tests in wind tunnels and arc jet facilities to better understand what led to the uneven charring on Artemis I. “We’re getting close to the final answer in terms of that cause,” Kshatriya said.

NASA officials previously said it is unlikely they will need to make changes to the heat shield already installed on the Orion spacecraft for Artemis II, but haven’t ruled it out. A redesign or modifications to the Orion heat shield on Artemis II would probably delay the mission by at least a year.

Instead, engineers are analyzing all of the possible trajectories the Orion spacecraft could fly when it reenters the atmosphere at the end of the Artemis II mission. On Artemis I, Orion flew a skip reentry profile, where it dipped into the atmosphere, skipped back into space, and then made a final descent into the atmosphere, sort of like a rock skipping across a pond. This profile allows Orion to make more precise splashdowns near recovery teams in the Pacific Ocean and reduces g-forces on the spacecraft and the crew riding inside. It also splits up the heat load on the spacecraft into two phases.

The Apollo missions flew a direct reentry profile. There is also a reentry mode available called a ballistic entry, in which the spacecraft would fly through the atmosphere unguided.

Ground teams at NASA's Kennedy Space Center in Florida moved the Orion spacecraft for the Artemis II mission into an altitude chamber earlier this month.

Enlarge / Ground teams at NASA’s Kennedy Space Center in Florida moved the Orion spacecraft for the Artemis II mission into an altitude chamber earlier this month.

The charred material began flying off the heat shield in the first phase of the skip reentry. Engineers are looking at how the skip reentry profile affected the performance of the Orion heat shield. NASA wants to understand how the Orion heat shield would perform during each of the possible reentry trajectories for Artemis II.

“What we have the analysis teams off doing is saying, ‘OK, independent of what the constraints are going to be, what can we tolerate?” Kshatriya said.

Once officials understand the cause of the heat shield charring, engineers will determine what kind of trajectory Artemis II needs to fly on reentry to minimize risk to the crew. Then, managers will look at building what NASA calls flight rationale. Essentially, this is a process of convincing themselves the spacecraft is safe to fly.

“When we stitch it all together, we’ll either have flight rationale or we won’t,” Kshatriya said.

Assuming NASA approves the flight rationale for Artemis II, there will be additional discussions about how to ensure Orion heat shields are safe to fly on downstream Artemis missions, which will have higher-speed reentry profiles as astronauts return from landings on the Moon.

In the meantime, preparations on the Orion spacecraft for Artemis II continue at NASA’s Kennedy Space Center. The crew and service modules for Artemis II were mated together earlier this year, and the entire Orion spacecraft is now inside a vacuum chamber for environmental testing.

NASA still doesn’t understand root cause of Orion heat shield issue Read More »

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Rocket Report: Blue Origin to resume human flights; progress for Polaris Dawn

blue origin, Commercial space, ed Dwight, human spaceflight, launch, Polaris dawn, rocket report, russia, Science, Space, spacex, united launch alliance / /

The wait is over —

“The pacing item in our supply chain is the BE-4.”

–

Ed Dwight stands in front of an F-104 jet fighter in 1963.

Enlarge / Ed Dwight stands in front of an F-104 jet fighter in 1963.

Welcome to Edition 6.38 of the Rocket Report! Ed Dwight was close to joining NASA’s astronaut corps more than 60 years ago. With an aeronautical engineering degree and experience as an Air Force test pilot, Dwight met the qualifications to become an astronaut. He was one of 26 test pilots the Air Force recommended to NASA for the third class of astronauts in 1963, but he wasn’t selected. Now, the man who would have become the first Black astronaut will finally get a chance to fly to space.

As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Ed Dwight named to Blue Origin’s next human flight. Blue Origin, Jeff Bezos’ space company, announced Thursday that 90-year-old Ed Dwight, who almost became the first Black astronaut in 1963, will be one of six people to fly to suborbital space on the company’s next New Shepard flight. Dwight, a retired Air Force captain, piloted military fighter jets and graduated test pilot school, following a familiar career track as many of the early astronauts. He was on a short list of astronaut candidates the Air Force provided NASA, but the space agency didn’t include him. It took 20 more years for the first Black American to fly to space. Dwight’s ticket with Blue Origin is sponsored by Space for Humanity, a nonprofit that seeks to expand access to space for all people. Five paying passengers will join Dwight for the roughly 10-minute up-and-down flight to the edge of space over West Texas. Kudos to Space for Humanity and Blue Origin for making this happen.

Return to flight … This mission, named NS-25, will be the first time Blue Origin flies with human passengers since August 2022. Blue Origin hasn’t announced a launch date yet for NS-25. On an uncrewed launch the following month, an engine failure destroyed a New Shepard booster and grounded Blue Origin’s suborbital rocket program for more than 15 months. New Shepard returned to flight December 19 on another research flight, again without anyone onboard. As the mission name suggests, this will be the 25th flight of a New Shepard rocket and the seventh flight with people. Blue Origin has a history of flying aviation pioneers and celebrities. On the first human flight with New Shepard in 2021, the passengers included company founder Jeff Bezos and famed female aviator Wally Funk. (submitted by EllPeaTea)

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Revisit Astra’s 2020 rocket explosion. In March 2020, as the world was under the grip of COVID, Astra blew up a rocket in remote Alaska and didn’t want anyone to see it. New video published by TechCrunch shows Astra’s Rocket 3 vehicle exploding on its launch pad. This was one of several setbacks that have brought the startup to its knees. The explosion, which occurred at Alaska’s Pacific Spaceport Complex, was simply reported as an “anomaly” at the time, an industry term for pretty much any issue that deviates from the expected outcome, TechCrunch reports. Satellite imagery of the launch site showed burn scars, suggesting an explosion, but the footage published this week confirms the reality of the event. This was Astra’s first orbital-class rocket, and it blew up during a fueling rehearsal.

A sign of things to come … Astra eventually flew its Rocket 3 small satellite launcher seven times, but only two of the flights actually reached orbit. This prompted Astra to abandon its Rocket 3 program and focus on developing a larger rocket, Rocket 4. But the future of this new rocket is in doubt. Astra’s co-founders are taking the company private after its market value and stock price tanked, and it’s not clear where the company will go from here. (submitted by Ken the Bin)

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Russia’s plan to “restore” its launch industry. Yuri Borisov, chief of the Russian space agency Roscosmos, has outlined a strategy for Russia to regain a dominant position in the global launch market, Ars reports. This will include the development of a partially reusable replacement for the Soyuz rocket called Amur-CNG. The country’s spaceflight enterprise is also working on “ultralight” boosters that will incorporate an element of reusability. In an interview posted on the Roscosmos website, Borisov said he hopes Russia will have a “completely new fleet of space vehicles” by the 2028-2029 timeframe. Russia has previously discussed plans to develop the Amur rocket (the CNG refers to the propellant, liquified methane). The multi-engine vehicle looks somewhat similar to SpaceX’s Falcon 9 rocket in that preliminary designs incorporated landing legs and grid fins to enable a powered first-stage landing.

Reason to doubt … Russia’s launch industry was a global leader a couple of decades ago when prices were cheap relative to Western rockets. But the heavy-lift Proton rocket is nearing retirement after concerns about its reliability, and the still-reliable Soyuz is now excluded from the global market after Russia’s invasion of Ukraine. In the 2000s and 2010s, Russia’s position in the market was supplanted by the European Ariane 5 rocket and then SpaceX’s Falcon 9. Roscosmos originally announced the medium-lift Amur rocket program in 2020 for a maiden flight in 2026. Since then, the rocket has encountered a nearly year-for-year delay in its first test launch. I’ll believe it when I see it. The only new, large rocket Russia has developed in nearly 40 years, the expendable Angara A5, is still launching dummy payloads on test flights a decade after its debut.

Rocket Report: Blue Origin to resume human flights; progress for Polaris Dawn Read More »

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A hunk of junk from the International Space Station hurtles back to Earth

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In March 2021, the International Space Station's robotic arm released a cargo pallet with nine expended batteries.

Enlarge / In March 2021, the International Space Station’s robotic arm released a cargo pallet with nine expended batteries.

NASA

A bundle of depleted batteries from the International Space Station careened around Earth for almost three years before falling out of orbit and plunging back into the atmosphere Friday. Most of the trash likely burned up during reentry, but it’s possible some fragments may have reached Earth’s surface intact.

Larger pieces of space junk regularly fall to Earth on unguided trajectories, but they’re usually derelict satellites or spent rocket stages. This involved a pallet of batteries from the space station with a mass of more than 2.6 metric tons (5,800 pounds). NASA intentionally sent the space junk on a path toward an unguided reentry.

Naturally self-cleaning

Sandra Jones, a NASA spokesperson, said the agency “conducted a thorough debris analysis assessment on the pallet and has determined it will harmlessly reenter the Earth’s atmosphere.” This was, by far, the most massive object ever tossed overboard from the International Space Station.

The batteries reentered the atmosphere at 2: 29 pm EST (1929 UTC), according to US Space Command. At that time, the pallet would have been flying between Mexico and Cuba. “We do not expect any portion to have survived reentry,” Jones told Ars.

The European Space Agency (ESA) also monitored the trajectory of the battery pallet. In a statement this week, the ESA said the risk of a person being hit by a piece of the pallet was “very low” but said “some parts may reach the ground.” Jonathan McDowell, an astrophysicist who closely tracks spaceflight activity, estimated about 500 kilograms (1,100 pounds) of debris would hit the Earth’s surface.

“The general rule of thumb is that 20 to 40 percent of the mass of a large object will reach the ground, though it depends on the design of the object,” the Aerospace Corporation says.

A dead ESA satellite reentered the atmosphere in a similar uncontrolled manner February 21. At 2.3 metric tons, this satellite was similar in mass to the discarded battery pallet. ESA, which has positioned itself as a global leader in space sustainability, set up a website that provided daily tracking updates on the satellite’s deteriorating orbit.

This map shows the track of the unguided cargo pallet around the Earth over the course of six hours Friday. It reentered the atmosphere near Cuba on southwest-to-northeast heading.

Enlarge / This map shows the track of the unguided cargo pallet around the Earth over the course of six hours Friday. It reentered the atmosphere near Cuba on southwest-to-northeast heading.

As NASA and ESA officials have said, the risk of injury or death from a spacecraft reentry is quite low. Falling space debris has never killed anyone. According to ESA, the risk of a person getting hit by a piece of space junk is about 65,000 times lower than the risk of being struck by lightning.

This circumstance is unique in the type and origin of the space debris, which is why NASA purposely cast it away on an uncontrolled trajectory back to Earth.

The space station’s robotic arm released the battery cargo pallet on March 11, 2021. Since then, the batteries have been adrift in orbit, circling the planet about every 90 minutes. Over a span of months and years, low-Earth orbit is self-cleaning thanks to the influence of aerodynamic drag. The resistance of rarefied air molecules in low-Earth orbit gradually slowed the pallet’s velocity until, finally, gravity pulled it back into the atmosphere Friday.

The cargo pallet, which launched inside a Japanese HTV cargo ship in 2020, carried six new lithium-ion batteries to the International Space Station. The station’s two-armed Dextre robot, assisted by astronauts on spacewalks, swapped out aging nickel-hydrogen batteries for the upgraded units. Nine of the old batteries were installed on the HTV cargo pallet before its release from the station’s robotic arm.

A hunk of junk from the International Space Station hurtles back to Earth Read More »

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The world’s most-traveled crew transport spacecraft flies again

commercial crew, Commercial space, crew dragon, Crew-8, falcon 9, human spaceflight, international space station, launch, NASA, Science, Space / /
A SpaceX Falcon 9 rocket lifts off with the Crew-8 mission, sending three NASA astronauts and one Russian cosmonaut on a six-month expedition on the International Space Station.

Enlarge / A SpaceX Falcon 9 rocket lifts off with the Crew-8 mission, sending three NASA astronauts and one Russian cosmonaut on a six-month expedition on the International Space Station.

SpaceX’s oldest Crew Dragon spacecraft launched Sunday night on its fifth mission to the International Space Station, and engineers are crunching data to see if the fleet of Dragons can safely fly as many as 15 times.

It has been five years since SpaceX launched the first Crew Dragon spacecraft on an unpiloted test flight to the space station and nearly four years since SpaceX’s first astronaut mission took off in May 2020. Since then, SpaceX has put its clan of Dragons to use ferrying astronauts and cargo to and from low-Earth orbit.

Now, it’s already time to talk about extending the life of the Dragon spaceships. SpaceX and NASA, which shared the cost of developing the Crew Dragon, initially certified each capsule for five flights. Crew Dragon Endeavour, the first in the Dragon fleet to carry astronauts, is now flying for the fifth time.

This ship has spent 466 days in orbit, longer than any spacecraft designed to transport people to and from Earth. It will add roughly 180 days to its flight log with this mission.

Crew Dragon Endeavour lifted off from Florida aboard a Falcon 9 rocket at 10: 53 pm EST Sunday (03: 53 UTC Monday), following a three-day delay due to poor weather conditions across the Atlantic Ocean, where the capsule would ditch into the sea in the event of a rocket failure during the climb into orbit.

Commander Matthew Dominick, pilot Michael Barratt, mission specialist Jeanette Epps, and Russian cosmonaut Alexander Grebenkin put on their SpaceX pressure suits and strapped into their seats inside Crew Dragon Endeavour Sunday evening at NASA’s Kennedy Space Center. SpaceX loaded liquid propellants into the rocket, while ground teams spent the final hour of the countdown evaluating a small crack discovered on Dragon’s side hatch seal. Managers ultimately cleared the spacecraft for launch after considering whether the crack could pose a safety threat during reentry at the end of the mission.

“We are confident that we understand the issue and can still fly the whole mission safely,” a member of SpaceX’s mission control team told the crew inside Dragon.

This mission, known as Crew-8, launched on a brand-new Falcon 9 booster, which returned to landing a few minutes after liftoff at Cape Canaveral Space Force Station. The Falcon 9’s upper stage released the Dragon spacecraft into orbit about 12 minutes after liftoff. The four-person crew will dock at the space station around 3 am EST (0800 UTC) Tuesday.

Crew-8 will replace the four-person Crew-7 team that has been at the space station since last August. Crew-7 will return to Earth in about one week on SpaceX’s Crew Dragon Endurance spacecraft, which is flying in space for the third time.

The Crew-8 mission came home for a reentry and splashdown off the coast of Florida in late August of this year, wrapping up Crew Dragon Endeavour’s fifth trip to space. This is the current life limit for a Crew Dragon spacecraft, but don’t count out Endeavour just yet.

Fleet management

“Right now, we’re certified for five flights on Dragon, and we’re looking at extending that life out,” said Steve Stich, NASA’s commercial crew program manager. “I think the goal would be for SpaceX to say 15 flights of Dragon. We may not get there in every single system.”

One by one, engineers at SpaceX and NASA are looking at Dragon’s structural skeleton, composite shells, rocket engines, valves, and other components to see how much life is left in them. Some parts of the spacecraft slowly fatigue from the stresses of each launch, reentry, and splashdown, along with the extreme temperature swings the capsule sees thousands of times in orbit. Each Draco thruster on the spacecraft is certified for a certain number of firings.

Some components are already approved for 15 flights, Stich said in a recent press conference. “Some, we’re still in the middle of working on,” he said. “Some of those components have to go through some re-qualification to make sure that they can make it out to 15 flights.”

Re-qualifying a component on a spacecraft typically involves putting hardware through extensive testing on the ground. Because SpaceX reuses hardware, engineers can remove a part from a flown Dragon spacecraft and put it through qualification testing. NASA will get the final say in certifying the Dragon spacecraft for additional flights because the agency is SpaceX’s primary customer for crew missions.

The Dragon fleet is flying more often than SpaceX or NASA originally anticipated. The main reason for this is that Boeing, NASA’s other commercial crew contractor, is running about four years behind SpaceX in getting to its first astronaut launch on the Starliner spacecraft.

When NASA selected SpaceX and Boeing for multibillion-dollar commercial crew contracts in 2014, the agency envisioned alternating between Crew Dragon and Starliner flights every six months to rotate four-person crews at the International Space Station. With Boeing’s delays, SpaceX has picked up the slack.

The world’s most-traveled crew transport spacecraft flies again Read More »

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For Virgin Galactic, becoming profitable means a pause in flying to space

Commercial space, human spaceflight, Science, Space, Spaceport America, suborbital space, Virgin Galactic / /
Virgin Galactic's VSS <em>Unity</em> rocket plane ignites its rocket motor moments after release from a jet-powered carrier aircraft high above New Mexico.” src=”https://cdn.arstechnica.net/wp-content/uploads/2024/02/unity22release-800×922.jpeg”></img><figcaption> <p><a data-height=Enlarge / Virgin Galactic’s VSS Unity rocket plane ignites its rocket motor moments after release from a jet-powered carrier aircraft high above New Mexico.

Last year, Virgin Galactic seemed to finally be hitting a stride toward making commercial suborbital spaceflight. The company flew its SpaceShipTwo rocket plane to the edge of space six times in six months, giving a few Virgin Galactic customers a taste of spaceflight after waiting more than a decade.

Finally, it appeared that Virgin Galactic turned a corner, moving past the setbacks and course corrections that delayed founder Sir Richard Branson’s aim of bringing spaceflight to a wider population. Virgin Galactic officials wouldn’t describe the company’s next step as a setback or a course correction. It’s part of an intentional business strategy to make Branson’s dream a reality.

“That dream behind Virgin Galactic came into sharp focus as we repeatedly flew spaceship Unity in 2023,” said Michael Colglazier, Virgin Galactic’s president and CEO, in a quarterly earnings call this week. “Now, in 2024, we’re poised for even more meaningful accomplishments as we build the fleet of spaceships that will turn the dream into reality and long-term success.”

But to do so, Virgin Galactic needs to give up on the horse that got them here.

On 11 missions, including test flights, the VSS Unity rocket plane has soared higher than 50 miles (80 kilometers)—where space begins, according to the US government’s definition—but it will probably fly just once more. Virgin Galactic is redirecting resources toward completing the development and testing of a new fleet of rocket planes known as Delta-class ships, which the company says will outclass VSS Unity in flight cadence, reusability, and revenue-earning potential.

Colglazier said the first of Virgin Galactic’s Delta ships is on track to begin ground and flight testing next year, with commercial service targeted for 2026 based out of Spaceport America in New Mexico.

One more and done

Late last year, Virgin Galactic announced it would retire VSS Unity by the middle of 2024, following the company’s Galactic 07 or Galactic 08 missions. On Tuesday, a company spokesperson confirmed to Ars that Virgin Galactic will pause flights of VSS Unity after the Galactic 07 mission slated for this spring. That means the rocket plane will fly to space just one more time, taking four customers into suborbital space to experience a few minutes of microgravity before coming back to land on a runway.

Colglazier said this next flight will have a “blended manifest of researchers and private citizens.” The company hasn’t identified any of the passengers, and for the last several flights, hasn’t announced the names of its passengers until after they landed.

Mike Moses, Virgin Galactic’s president of spaceline operations, said the Galactic 07 mission, the final flight of VSS Unity, is scheduled for the second quarter of this year, sometime between the beginning of April and the end of June. He said engineers are looking at a “minor change” to a retention mechanism that malfunctioned on the Galactic 06 flight last month, causing an alignment pin to fall to the ground as the rocket plane separated from its carrier aircraft over New Mexico.

Virgin Galactic reported the anomaly earlier this month, but Moses said the alignment pin performed its function of keeping the VSS Unity spacecraft properly aligned to its carrier jet through pre-flight procedures until the rocket plane separated from the aircraft to fire its rocket motor and climb to the edge of space. The anomaly “posed no safety threat at all during the flight,” he said, but “clearly we don’t want it to fall.”

The reason for pulling VSS Unity off flight status boils down to money, not any technical limitation. In August, Moses told Ars that VSS Unity could be capable of 500 to 1,000 flights.

For Virgin Galactic, becoming profitable means a pause in flying to space Read More »

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Rocket Report: SpaceX at the service of a rival; Endeavour goes vertical

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Stacked —

The US military appears interested in owning and operating its own fleet of Starships.

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Space shuttle<em> Endeavour</em>, seen here in protective wrapping, was mounted on an external tank and inert solid rocket boosters at the California Science Center.” src=”https://cdn.arstechnica.net/wp-content/uploads/2024/02/GFNrsMPWIAAWxNw-800×1000.jpeg”></img><figcaption> <p><a data-height=Enlarge / Space shuttle Endeavour, seen here in protective wrapping, was mounted on an external tank and inert solid rocket boosters at the California Science Center.

Welcome to Edition 6.29 of the Rocket Report! Right now, SpaceX’s Falcon 9 rocket is the only US launch vehicle offering crew or cargo service to the International Space Station. The previous version of Northrop Grumman’s Antares rocket retired last year, forcing that company to sign a contract with SpaceX to launch its Cygnus supply ships to the ISS. And we’re still waiting on United Launch Alliance’s Atlas V (no fault of ULA) to begin launching astronauts on Boeing’s Starliner crew capsule to the ISS. Basically, it’s SpaceX or bust. It’s a good thing that the Falcon 9 has proven to be the most reliable rocket in history.

As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Virgin Galactic flies four passengers to the edge of space. Virgin Galactic conducted its first suborbital mission of 2024 on January 26 as the company prepares to end flights of its current spaceplane, Space News reports. The flight, called Galactic 06 by Virgin Galactic, carried four customers for the first time, along with its two pilots, on a suborbital hop over New Mexico aboard the VSS Unity rocket plane. Previous commercial flights had three customers on board, along with a Virgin Galactic astronaut trainer. The customers, which Virgin Galactic didn’t identify until after the flight, held US, Ukrainian, and Austrian citizenship.

Pending retirement … Virgin Galactic announced last year it would soon wind down flights of VSS Unity, citing the need to conserve its cash reserves for development of its next-generation Delta class of suborbital vehicles. Those future vehicles are intended to fly more frequently and at lower costs than Unity. After Galactic 06, Virgin Galactic said it will fly Unity again on Galactic 07 in the second quarter of the year with a researcher and private passengers. The company could fly Unity a final time later this year on the Galactic 08 mission. Since 2022, Virgin Galactic has been the only company offering commercial seats on suborbital spaceflights. The New Shepard rocket and spacecraft from competitor Blue Origin hasn’t flown people since a launch failure in September 2022. (submitted by Ken the Bin)

Iran launches second rocket in eight days. Iran launched a trio of small satellites into low-Earth orbit on January 28, Al Jazeera reports. This launch used Iran’s Simorgh rocket, which made its first successful flight into orbit after a series of failures dating back to 2017. The two-stage, liquid-fueled Simorgh rocket deployed three satellites. The largest of the group, named Mehda, was designed to measure the launch environments on the Simorgh rocket and test its ability to deliver multiple satellites into orbit. Two smaller satellites will test narrowband communication and geopositioning technology, according to Iran’s state media.

Back to back … This was a flight of redemption for the Simorgh rocket, which is managed by the civilian-run Iranian Space Agency. While the Simorgh design has repeatedly faltered, the Iranian military’s Islamic Revolutionary Guard Corps has launched two new orbital-class rockets in recent years. The military’s Qased launch vehicle delivered small satellites into orbit on three successful flights in 2020, 2022, and 2023. Then, on January 20, the military’s newest rocket, named the Qaem 100, put a small remote-sensing payload into orbit. Eight days later, the Iranian Space Agency finally achieved success with the Simorgh rocket. Previously, Iranian satellite launches have been spaced apart by at least several months. (submitted by Ken the Bin)

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Rocket Lab’s first launch of 2024. Rocket Lab was back in action on January 31, kicking off its launch year with a recovery Electron mission from New Zealand. This was its second return-to-flight mission following a mishap late last year, Spaceflight Now reports. Rocket Lab’s Electron rocket released four Space Situational Awareness (SSA) satellites into orbit for Spire Global and NorthStar Earth & Space. Peter Beck, Rocket Lab’s founder and CEO, said in a statement that the company has more missions on the books for 2024 than in any year before. Last year, Rocket Lab launched 10 flights of its light-class Electron launcher.

Another recovery … Around 17 minutes after liftoff, the Electron’s first-stage booster splashed down in the Pacific Ocean under parachute. A recovery vessel was stationed nearby downrange from the launch base at Mahia Peninsula, located on the North Island of New Zealand. Rocket Lab has ambitions of re-flying a first stage booster in its entirety. Last August, it demonstrated partial reuse with the re-flight of a Rutherford engine salvaged from a booster recovered on a prior mission. (submitted by Ken the Bin)

PLD Space wins government backing. PLD Space has won the second and final round of a Spanish government call to develop sovereign launch capabilities, European Spaceflight reports. Spain’s Center for Technological Development and Innovation announced on January 26 that it selected PLD Space, which is developing a small launch vehicle called Miura 5, to receive a 40.5-million euro loan from a government fund devoted to aiding the Spanish aerospace sector, with a particular emphasis on access to space. Last summer, the Spanish government selected PLD Space and Pangea Aerospace to each receive 1.5 million euros in a preliminary funding round to mature their designs. PLD Space won the second round of the loan competition.

Moving toward Miura 5 … “The technical decision in favor of PLD Space confirms that our technological development strategy is sound and is based on a solid business plan,” said Ezequiel Sanchez, PLD Space’s executive president. “Winning this public contract to create a strategic national capability reinforces our position as a leading company in securing Europe’s access to space.” Miura 5 will be capable of launching about a half-ton of payload mass into low-Earth orbit and is scheduled to make its debut launch from French Guiana in late 2025 or early 2026, followed by the start of commercial operations later in 2026. PLD Space will need to repay the loan through royalties over the first 10 years of the commercial operation of Miura 5. (submitted by Leika)

Rocket Report: SpaceX at the service of a rival; Endeavour goes vertical Read More »

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Axiom, SpaceX launch third all-private crew mission to space station

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Flying private —

A US-Spanish dual citizen commands a crew of Italian, Swedish, and Turkish astronauts.

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A Falcon 9 rocket lifts off from NASA's Kennedy Space Center to begin the Ax-3 commercial crew mission.

Enlarge / A Falcon 9 rocket lifts off from NASA’s Kennedy Space Center to begin the Ax-3 commercial crew mission.

Stephen Clark/Ars Technica

For the third time, an all-private crew is heading for the International Space Station. The four-man team lifted off from NASA’s Kennedy Space Center in Florida aboard a SpaceX Falcon 9 rocket Thursday, kicking off a 36-hour pursuit of the orbiting research laboratory. Docking is scheduled for Saturday morning.

This two-week mission is managed by Houston-based Axiom Space, which is conducting private astronaut missions to the ISS as a stepping stone toward building a fully commercial space station in low-Earth orbit by the end of this decade.

Axiom’s third mission, called Ax-3, launched at 4: 49 pm EST (21: 49 UTC) Thursday. The four astronauts were strapped into their seats inside SpaceX’s Dragon Freedom spacecraft atop the Falcon 9 rocket. This is the 12th time SpaceX has launched a human spaceflight mission, and could be the first of five Dragon crew missions this year.

The Falcon 9 steered northeast from the Kennedy Space Center to line up with the flight track of the International Space Station. After darting through cloud cover, the rocket’s reusable first stage detached two-and-a-half minutes after liftoff to begin a descent back to Cape Canaveral for landing. The upper stage ignited a single engine to carry the Dragon capsule into orbit.

No retirement party

In remarks radioed to the ground soon after the launch, Ax-3 commander Michael López-Alegría describe the sensations of launch as “acceleration, a little bit of vibration, just a sense that you’re going fast. Wow, what a thrill!”

López-Alegría is a Spanish-born astronaut and US Navy veteran. He is one of the most experienced astronauts in history, and Ax-3 marks his sixth flight to space. López-Alegría, 65, retired from NASA in 2012 after four space shuttle missions. He worked as a consultant and commercial spaceflight advocate, then joined Axiom in 2017, and commanded the company’s first private astronaut flight in 2022.

So why keep up a grueling training schedule at an age when most commercial airline pilots face mandated retirement?

“It never gets old,” López-Alegría said in a prelaunch press conference. “I think I have more appreciation with every launch that approaches … The first time you go, you’re just hanging on for dear life and and enjoying the ride. But I think you appreciate each one a little bit more, especially when you realize just how rare and opportunity it is, so I’m happy to keep doing this.”

He is alternating commands of Axiom missions with Peggy Whitson, another retired NASA astronaut.

“Axiom would definitely like to continue doing private astronaut missions. We’ll probably have other commanders in the future, but as long as they ask me to fly, my hand will be raised,” López-Alegría said. He’s the first astronaut to fly on SpaceX’s Dragon spacecraft twice.

“I think you’re demonstrating the ultimate in reuse—a reused commander, a reused Dragon, and a reused Falcon, or maybe flight-experienced is a better word,” joked Bill Gerstenmaier, a SpaceX executive serving as chief engineer for Thursday’s launch.

Pilot Walter Villadei sat to López-Alegría’s right during the climb into orbit. He is a colonel in the Italian Air Force. Turkey’s first astronaut, Alper Gezeravcı, and Swedish test pilot pilot Marcus Wandt round out the Ax-3 crew. They will temporarily join the long-duration residents living on the space station, including four crew members who flew on a Dragon to the complex in August to begin a six-month stay.

Cornering the government market

Villadei, Gezeravcı, and Wandt are flying to the space station through contracts between their governments and Axiom. The astronauts, all military officers, will perform scientific experiments developed by their nation’s researchers, and participate in education and outreach events from orbit.

More than 30 research investigations are flying on Ax-3, ranging from biology physiology experiments looking at how microgravity affects the human body, to technology demonstrations and Earth science. For example, the Italian Air Force developed a software tool it will test on Ax-3 to provide space debris and space weather warnings to the space station. Turkey is sending up experiments in the fields of genetics and metallurgy. Sweden and the European Space Agency sponsor experiments in brain research, remote control and AI, and stem cells.

Michael López-Alegría, Alper Gezeravcı, Marcus Wandt, and Walter Villadei pose inside SpaceX's crew access arm at Launch Complex 39A in Florida.

Enlarge / Michael López-Alegría, Alper Gezeravcı, Marcus Wandt, and Walter Villadei pose inside SpaceX’s crew access arm at Launch Complex 39A in Florida.

SpaceX

But there’s an unmistakable element of national pride intertwined with these scientific objectives.

Villadei is flying under the Italian flag through an agreement between the Italian government and Axiom, whereas most Italian astronauts have historically flown under the umbrella of the European Space Agency. He previously soared into space on a suborbital flight on Virgin Galactic’s spaceplane, logging a few minutes of microgravity. He was one of three Italian Air Force service members on the Virgin Galactic flight last June.

“This mission is very important for Italy,” Villadei said. “It’s a fundamental step in our national space strategy.”

Gezeravcı’s flight is historic in the sense that he is the first Turkish citizen to travel into space. “We have been long waiting for this mission to become real,” he said. “I’m really honored to take this role in this mission and to be able to make it real.”

Wandt’s mission was made possible through an agreement between ESA and the Swedish National Space Agency. ESA then finalized an agreement with Axiom to secure Wandt’s seat on Ax-3.

Wandt’s presence on the crew marks a first for ESA. It’s the first time the space agency has flown one of its astronauts to orbit with a commercial company, rather than an intergovernmental agreement with the United States or Russia. He was one of 17 astronauts ESA selected in 2022, but he joined ESA’s ranks as a reserve astronaut, meaning he would continue his career as a test pilot at Saab Aeronautics until his selection for a space mission.

He didn’t have to wait long. “This additional flight came up and Sweden was very decisive in this and came together quickly with industry, the armed forces, government, and together with ESA made this happen together with Axiom,” Wandt said.

ESA has six active astronauts who have flown in space, plus five new career astronauts and 12 reserves selected in 2022. Commercial flight opportunities like this one with Axiom enable more Europeans to access space. An ESA reserve astronaut from Poland could launch on an Axiom mission later this year.

“We have our astronaut corps, who represent the spine of our activities in human spaceflight,” said Daniel Neuenschwander, ESA’s director of human and robotic exploration, in an interview with Ars on Thursday. “But we selected also these reserves, which is a kind of pool of talent, where we seize the opportunities which come on top. It allows us to do more activities in human spaceflight.”

Axiom doesn’t publicize seat prices for its missions to the space station, but in the past, they have reportedly cost around $55 million. Swedish media last year reported Sweden expanded its investment in ESA by more than 400 million Swedish krona, or more than $38 million at current exchange rates, to enable Wandt’s spaceflight opportunity.

Axiom officials view flying government-backed astronauts as a lucrative market. It’s distinct from the conventional image of wealthy space tourists who pay their own way into orbit. There is, of course, an element of that in Axiom’s business, too. Axiom’s first mission in 2022 flew three self-paying private astronauts, and Ax-2 last year flew a mixed crew consisting of an Axiom commander, a US businessman, and two Saudi astronauts flying on a government-sponsored mission.

NASA is also supporting these private astronaut missions. The US space agency opened up the International Space Station to private visitors flying on all-commercial missions in 2019. It’s a cornerstone of NASA’s strategy to foster a commercial market for human spaceflight in low-Earth orbit, with an eye toward eventually building a business case for a privately-owned space station to replace the ISS after its planned retirement in 2030.

Axiom, SpaceX launch third all-private crew mission to space station Read More »