These missions require medium-lift rockets, or smaller rockets capable of a high-rate launch cadence to match the capability of a larger launch vehicle. In June, the Space Force selected SpaceX, ULA, and Blue Origin, Jeff Bezos’s space company, to compete for Lane 1 launch task orders.
Military officials will add more companies to the pool of available Lane 1 launch providers as they mature their rockets. These companies may include Rocket Lab, Firefly Aerospace, Relativity Space, Stoke Space, and others.
While Blue Origin is on the Space Force’s list of available launch providers, the company’s New Glenn rocket was not eligible for the contracts announced Friday. That’s because military officials require a rocket to complete at least one successful orbital launch to become qualified for a Lane 1 task order. New Glenn’s first test flight is scheduled some time later this year.
This rule left SpaceX’s Falcon 9 and ULA’s Vulcan rockets as the only launch vehicles eligible for the task orders, setting up a head-to-head competition between the rival rocket companies. SpaceX prevailed, winning all nine Lane 1 missions up for competition this year.
Lane 2 of the Space Force’s National Security Space Launch program covers more challenging military missions, typically larger, more expensive payloads destined for higher orbits. The Space Force is expected to soon select launch providers for Lane 2 missions. These launches will require the Space Force to certify the rockets, whereas the military is comfortable accepting a little more risk for the Lane 1 missions.
SpaceX’s Falcon 9 and Falcon Heavy are currently certified for national security launches, and the Space Force is in the process of certifying ULA’s Vulcan launcher after two successful test flights. The Space Force and Blue Origin also have a certification plan for the New Glenn rocket, but it must first complete multiple successful test flights.
Updated October 19 with additional information about the launch task orders.
The launch of another important mission, NASA’s Europa Clipper, is on hold due to Hurricane Milton.
The European Space Agency’s Hera spacecraft flies away from the Falcon 9 rocket’s upper stage a little more than an hour after liftoff Monday. Credit: SpaceX
Two years ago, a NASA spacecraft smashed into a small asteroid millions of miles from Earth to test a technique that could one day prove useful to deflect an object off a collision course with Earth. The European Space Agency launched a follow-up mission Monday to go back to the crash site and see the damage done.
The nearly $400 million (363 million euro) Hera mission, named for the Greek goddess of marriage, will investigate the aftermath of a cosmic collision between NASA’s DART spacecraft and the skyscraper-size asteroid Dimorphos on September 26, 2022. NASA’s Double Asteroid Redirection Test mission was the first planetary defense experiment, and it worked, successfully nudging Dimorphos off its regular orbit around a larger companion asteroid named Didymos.
But NASA had to sacrifice the DART spacecraft in the deflection experiment. Its destruction meant there were no detailed images of the condition of the target asteroid after the impact. A small Italian CubeSat deployed by DART as it approached Dimorphos captured fuzzy long-range views of the collision, but Hera will perform a comprehensive survey when it arrives in late 2026.
“We are going to have a surprise to see what Dimorphos looks like, which is, first, scientifically exciting, but also important because if we want to validate the technique and validate the model that can reproduce the impact, we need to know the final outcome,” said Patrick Michel, principal investigator on the Hera mission from Côte d’Azur Observatory in Nice, France. “And we don’t have it. With Hera, it’s like a detective going back to the crime scene and telling us what really happened.”
Last ride before the storm
The Hera spacecraft, weighing in at 2,442 pounds (1,108 kilograms), lifted off on top of a SpaceX Falcon 9 rocket at 10: 52 am EDT (14: 52 UTC) Monday from Cape Canaveral Space Force Station, Florida.
Officials weren’t sure the weather conditions at Cape Canaveral would permit a launch Monday, with widespread rain showers and a blanket of cloud cover hanging over Florida’s Space Coast. But the conditions were just good enough to be acceptable for a rocket launch, and the Falcon 9 lit its nine kerosene-fueled engines to climb away from pad 40 after a smooth countdown.
SpaceX’s Falcon 9 rocket lifts off from Cape Canaveral Space Force Station, Florida, with ESA’s Hera mission.
Credit: SpaceX
SpaceX’s Falcon 9 rocket lifts off from Cape Canaveral Space Force Station, Florida, with ESA’s Hera mission. Credit: SpaceX
This was probably the final opportunity to launch Hera before the spaceport shutters in advance of Hurricane Milton, a dangerous Category 5 storm taking aim at the west coast of Florida. If the mission didn’t launch Monday, SpaceX was prepared to move the Falcon 9 rocket and the Hera spacecraft back inside a hangar for safekeeping until the storm passes.
Meanwhile, at NASA’s Kennedy Space Center a few miles away, SpaceX is securing a Falcon Heavy rocket with the Europa Clipper spacecraft to ride out Hurricane Milton inside a hangar at Launch Complex 39A. Europa Clipper is a $5.2 billion flagship mission to explore Jupiter’s most enigmatic icy moon, and it was supposed to launch Thursday, the same day Hurricane Milton will potentially move over Central Florida.
NASA announced Sunday that it is postponing Europa Clipper’s launch until after the storm.
“The safety of launch team personnel is our highest priority, and all precautions will be taken to protect the Europa Clipper spacecraft,” said Tim Dunn, senior launch director at NASA’s Launch Services Program. “Once we have the ‘all-clear’ followed by facility assessment and any recovery actions, we will determine the next launch opportunity for this NASA flagship mission.”
Europa Clipper must launch by November 6 in order to reach Jupiter and its moon Europa in 2030. ESA’s Hera mission had a similarly tight window to get off the ground in October and arrive at asteroids Didymos and Dimorphos in December 2026.
Returning to flight
The Falcon 9 did its job Monday, accelerating the Hera spacecraft to a blistering speed of 26,745 mph (43,042 km/hr) with successive burns by its first stage booster and upper stage engine. This was the highest-speed payload injection ever achieved by SpaceX.
SpaceX did not attempt to recover the Falcon 9’s reusable booster on Monday’s flight because Hera needed all of the rocket’s oomph to gain enough speed to escape the pull of Earth’s gravity.
“Good launch, good orbit, and good payload deploy,” wrote Kiko Dontchev, SpaceX’s vice president of launch, on X.
This was the first Falcon 9 launch in nine days—an unusually long gap between SpaceX missions—after the rocket’s upper stage misfired during a maneuver to steer itself out of orbit following an otherwise successful launch September 28 with a two-man crew heading for the International Space Station.
The upper stage engine apparently “over-burned,” and the rocket debris fell into the atmosphere short of its expected reentry corridor in the Pacific Ocean, sources said. The Federal Aviation Administration grounded the Falcon 9 rocket while SpaceX investigates the malfunction, but the FAA granted approval for SpaceX to launch the Hera mission because its trajectory would carry the rocket away from Earth, rather than back into the atmosphere for reentry.
“The FAA has determined that the absence of a second stage reentry for this mission adequately mitigates the primary risk to the public in the event of a reoccurrence of the mishap experienced with the Crew-9 mission,” the FAA said in a statement.
Members of the Hera team from ESA and its German prime contractor, OHB, pose with the spacecraft inside SpaceX’s payload processing facility in Florida.
Credit: SpaceX
Members of the Hera team from ESA and its German prime contractor, OHB, pose with the spacecraft inside SpaceX’s payload processing facility in Florida. Credit: SpaceX
This was the third time the FAA has grounded SpaceX’s Falcon 9 rocket fleet in less than three months, following another upper stage failure in July that caused the destruction of 20 Starlink Internet satellites and the crash-landing of a Falcon 9 booster on an offshore drone ship in August. Federal regulators are responsible for ensuring commercial rocket launches don’t endanger the public.
These were the first major anomalies on any Falcon 9 launch since 2021.
It’s not clear when the FAA will clear SpaceX to resume launching other Falcon 9 missions. However, the launch of the Europa Clipper mission on a Falcon Heavy rocket, which uses essentially the same upper stage as a Falcon 9, is not licensed by the FAA because it is managed by NASA, another government agency. NASA will have final authority on whether to give the green light for the launch of Europa Clipper.
Surveying the damage
ESA’s Hera spacecraft is on course for a flyby of Mars next March to take advantage of the red planet’s gravity to slingshot itself on a trajectory to intercept its twin target asteroids. Near Mars, Hera will zoom relatively close to the planet’s asteroid-like moon, Deimos, to obtain rare closeups.
Then, Hera will approach Didymos and Dimorphos a little more than two years from now, maneuvering around the binary asteroid system at a range of distances, eventually moving as close as about a half-mile (1 kilometer) away.
Italy’s LICIACube spacecraft snapped this image of asteroids Didymos (lower left) and Dimorphos (upper right) a few minutes after the impact of DART on September 26, 2022.
Credit: ASI/NASA
Italy’s LICIACube spacecraft snapped this image of asteroids Didymos (lower left) and Dimorphos (upper right) a few minutes after the impact of DART on September 26, 2022. Credit: ASI/NASA
Dimorphos orbits Didymos once every 11 hours and 23 minutes, roughly 32 minutes shorter than the orbital period before DART’s impact in 2022. This change in orbit proved the effectiveness of a kinetic impactor in deflecting an asteroid that threatens Earth.
Dimorphos, the smaller of the two asteroids, has a diameter of around 500 feet (150 meters), while Didymos measures approximately a half-mile (780 meters) wide. Neither asteroid poses a risk to Earth, so NASA chose them as the objective for DART.
The Hubble Space Telescope spotted a debris field trailing the binary asteroid system after DART’s impact. Astronomers identified at least 37 boulders drifting away from the asteroids, material ejected when the DART spacecraft slammed into Dimorphos at a velocity of 14,000 mph (22,500 kmh).
Scientists will use Hera, with its suite of cameras and instruments, to study how the strike by DART changed the asteroid Dimorphos. Did the impact leave a crater, or did it reshape the entire asteroid? There are “tentative hints” that the asteroid’s shape changed after the collision, according to Michael Kueppers, Hera’s project scientist at ESA.
“If this is the case, it would also mean that the cohesion of Dimorphos is extremely low; that indeed, even an object the size of Dimorphos would be held together by its weight, by its gravity, and not by cohesion,” Kueppers said. “So it really would be a rubble pile.”
Hera will also measure the mass of Dimorphos, something DART was unable to do. “That is important to measure the efficiency of the impact… which was the momentum that was transferred from the impacting satellite to the asteroid,” Kueppers said.
This NASA/ESA Hubble Space Telescope image of the asteroid Dimorphos was taken on December 19, 2022, nearly three months after the asteroid was impacted by NASA’s DART mission. Hubble’s sensitivity reveals a few dozen boulders knocked off the asteroid by the force of the collision.
Credit: NASA, ESA, D. Jewitt (UCLA)
This NASA/ESA Hubble Space Telescope image of the asteroid Dimorphos was taken on December 19, 2022, nearly three months after the asteroid was impacted by NASA’s DART mission. Hubble’s sensitivity reveals a few dozen boulders knocked off the asteroid by the force of the collision. Credit: NASA, ESA, D. Jewitt (UCLA)
The central goal of Hera is to fill the gaps in knowledge about Didymos and Dimorphos. Precise measurements of DART’s momentum, coupled with a better understanding of the interior structure of the asteroids, will allow future mission planners to know how best to deflect a hazardous object threatening Earth.
“The third part is to generally investigate the two asteroids to know their physical properties, their interior properties, their strength, essentially to be able to extrapolate or to scale the outcome of DART to another impact should we really need it one day,” Kueppers said.
Hera will release two briefcase-size CubeSats, named Juventas and Milani, to work in concert with ESA’s mothership. Juventas carries a compact radar to probe the internal structure of the smaller asteroid and will eventually attempt a landing on Dimorphos. Milani will study the mineral composition of individual boulders around DART’s impact site.
“This is the first time that we send a spacecraft to a small body, which is actually a multi-satellite system, with one main spacecraft and two CubeSats doing closer proximity operations,” Michel said. “This has never been done.”
Artist’s illustration of the Hera spacecraft with its two deployable CubeSats, Juventas and Milani, in the vicinity of the Didymos binary asteroid system. The CubeSats will communicate with ground teams via radio links with the Hera mothership.
Credit: ESA-Science Office
Artist’s illustration of the Hera spacecraft with its two deployable CubeSats, Juventas and Milani, in the vicinity of the Didymos binary asteroid system. The CubeSats will communicate with ground teams via radio links with the Hera mothership. Credit: ESA-Science Office
One source of uncertainty, and perhaps worry, about the environment around Didymos and Dimorphos is the status of the debris field observed by Hubble a few months after DART’s impact. But this is not likely to be a problem, according to Kueppers.
Ignacio Tanco, ESA’s flight director for Hera, doesn’t share Kuepper’s optimism.
“We didn’t hit the comet with a hammer,” said Tanco, who is responsible for keeping the Hera spacecraft safe. “The debris question for me is actually a source of… I wouldn’t say concern, but certainly precaution. It’s something that we’ll need to approach carefully once we get there.”
“That’s the difference between an engineer and a scientist,” Kuepper joked.
Scientists originally wanted Hera to be in the vicinity of the Didymos binary asteroid system before DART’s arrival, allowing it to directly observe the impact and its fallout. But ESA’s member states did not approve funding for the Hera mission in time, and the space agency only signed the contract to build the Hera spacecraft in 2020.
ESA first studied a mission like DART and Hera more than 20 years ago, when scientists proposed a mission called Don Quijote to get an asteroid deflection. But other missions took priority in Europe’s space program. Now, Hera is on course to write the final chapter of the story of humanity’s first planetary defense test.
“This is our contribution of ESA to humanity to help us in the future protect our planet,” said Josef Aschbacher, ESA’s director general.
Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.
Enlarge/ SpaceX’s Crew Dragon spacecraft climbs away from Cape Canaveral Space Force Station, Florida, on Saturday atop a Falcon 9 rocket.
NASA/Keegan Barber
NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov lifted off Saturday from Florida’s Space Coast aboard a SpaceX Dragon spacecraft, heading for a five-month expedition on the International Space Station.
The two-man crew launched on top of SpaceX’s Falcon 9 rocket at 1: 17 pm EDT (17: 17 UTC), taking an advantage of a break in stormy weather to begin a five-month expedition in space. Nine kerosene-fueled Merlin engines powered the first stage of the flight on a trajectory northeast from Cape Canaveral Space Force Station, then the booster detached and returned to landing at Cape Canaveral as the Falcon 9’s upper stage accelerated SpaceX’s Crew Dragon Freedom spacecraft into orbit.
“It was a sweet ride,” Hague said after arriving in space. With a seemingly flawless launch, Hague and Gorbunov are on track to arrive at the space station around 5: 30 pm EDT (2130 UTC) Sunday.
Empty seats
This is SpaceX’s 15th crew mission since 2020, and SpaceX’s 10th astronaut launch for NASA, but Saturday’s launch was unusual in a couple of ways.
“All of our missions have unique challenges and this one, I think, will be memorable for a lot of us,” said Ken Bowersox, NASA’s associate administrator for space operations.
First, only two people rode into orbit on SpaceX’s Crew Dragon spacecraft, rather than the usual complement of four astronauts. This mission, known as Crew-9, originally included Hague, Gorbunov, commander Zena Cardman, and NASA astronaut Stephanie Wilson.
But the troubled test flight of Boeing’s Starliner spacecraft threw a wrench into NASA’s plans. The Starliner mission launched in June with NASA astronauts Butch Wilmore and Suni Williams. Boeing’s spacecraft reached the space station, but thruster failures and helium leaks plagued the mission, and NASA officials decided last month it was too risky to being the crew back to Earth on Starliner.
NASA selected SpaceX and Boeing for multibillion-dollar commercial crew contracts in 2014, with each company responsible for developing human-rated spaceships to ferry astronauts to and from the International Space Station. SpaceX flew astronauts for the first time in 2020, and Boeing reached the same milestone with the test flight that launched in June.
Ultimately, the Starliner spacecraft safely returned to Earth on September 6 with a successful landing in New Mexico. But it left Wilmore and Williams behind on the space station with the lab’s long-term crew of seven astronauts and cosmonauts. The space station crew rigged two temporary seats with foam inside a SpaceX Dragon spacecraft currently docked at the outpost, where the Starliner astronauts would ride home if they needed to evacuate the complex in an emergency.
Enlarge/ NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov in their SpaceX pressure suits.
NASA/Kim Shiflett
This is a temporary measure to allow the Dragon spacecraft to return to Earth with six people instead of the usual four. NASA officials decided to remove two of the astronauts from the next SpaceX crew mission to free up normal seats for Wilmore and Williams to ride home in February, when Crew-9 was already slated to end its mission.
The decision to fly the Starliner spacecraft back to Earth without its crew had several second order effects on space station operations. Managers at NASA’s Johnson Space Center in Houston had to decide who to bump from the Crew-9 mission, and who to keep on the crew.
Nick Hague and Aleksandr Gorbunov ended up keeping their seats on the Crew-9 flight. Hague originally trained as the pilot on Crew-9, and NASA decided he would take Zena Cardman’s place as commander. Hague, a 49-year-old Space Force colonel, is a veteran of one long-duration mission on the International Space Station, and also experienced a rare in-flight launch abort in 2018 due to a failure of a Russian Soyuz rocket.
NASA announced the original astronaut assignments for the Crew-9 mission in January. Cardman, a 36-year-old geobiologist, would have been the first rookie astronaut without test pilot experience to command a NASA spaceflight. Three-time space shuttle flier Stephanie Wilson, 58, was the other astronaut removed from the Crew-9 mission.
The decision on who to fly on Crew-9 was a “really close call,” said Bowersox, who oversees NASA’s spaceflight operations directorate. “They were thinking very hard about flying Zena, but in this situation, it made sense to have somebody who had at least one flight under their belt.”
Gorbunov, a 34-year-old Russian aerospace engineer making his first flight to space, moved over to take pilot’s seat in the Crew Dragon spacecraft, although he remains officially designated a mission specialist. His remaining presence on the crew was preordained because of an international agreement between NASA and Russia’s space agency that provides seats for Russian cosmonauts on US crew missions and US astronauts on Russian Soyuz flights to the space station.
Bowersox said NASA will reassign Cardman and Wilson to future flights.
Enlarge/ NASA astronauts Suni Williams and Butch Wilmore, seen in their Boeing flight suits before their launch.
Operational flexibility
This was also the first launch of astronauts from Space Launch Complex-40 (SLC-40) at Cape Canaveral, SpaceX’s busiest launch pad. SpaceX has outfitted the launch pad with the equipment necessary to support launches of human spaceflight missions on the Crew Dragon spacecraft, including a more than 200-foot-tall tower and a crew access arm to allow astronauts to board spaceships on top of Falcon 9 rockets.
SLC-40 was previously based on a “clean pad” architecture, without any structures to service or access Falcon 9 rockets while they were vertical on the pad. SpaceX also installed slide chutes to give astronauts and ground crews an emergency escape route away from the launch pad in an emergency.
SpaceX constructed the crew tower last year and had it ready for the launch of a Dragon cargo mission to the space station in March. Saturday’s launch demonstrated the pad’s ability to support SpaceX astronaut missions, which have previously all departed from Launch Complex-39A (LC-39A) at NASA’s Kennedy Space Center, a few miles north of SLC-40.
Bringing human spaceflight launch capability online at SLC-40 gives SpaceX and NASA additional flexibility in their scheduling. For example, LC-39A remains the only launch pad configured to support flights of SpaceX’s Falcon Heavy rocket. SpaceX is now preparing LC-39A for a Falcon Heavy launch October 10 with NASA’s Europa Clipper mission, which only has a window of a few weeks to depart Earth this year and reach its destination at Jupiter in 2030.
With SLC-40 now certified for astronaut launches, SpaceX and NASA teams are able to support the Crew-9 and Europa Clipper missions without worrying about scheduling conflicts. The Florida spaceport now has three launch pads certified for crew flights—two for SpaceX’s Dragon and one for Boeing’s Starliner—and NASA will add a fourth human-rated launch pad with the Artemis II mission to the Moon late next year.
“That’s pretty exciting,” said Pam Melroy, NASA’s deputy administrator. “I think it’s a reflection of where we are in our space program at NASA, but also the capabilities that the United States has developed.”
Earlier this week, Hague and Gorbunov participated in a launch day dress rehearsal, when they had the opportunity to familiarize themselves with SLC-40. The launch pad has the same capabilities as LC-39A, but with a slightly different layout. SpaceX also test-fired the Falcon 9 rocket Tuesday evening, before lowering the rocket horizontal and moving it back into a hangar for safekeeping as the outer bands of Hurricane Helene moved through Central Florida.
Inside the hangar, SpaceX technicians discovered sooty exhaust from the Falcon 9’s engines accumulated on the outside of the Dragon spacecraft during the test-firing. Ground teams wiped the soot off of the craft’s solar arrays and heat shield, then repainted portions of the capsule’s radiators around the edge of Dragon’s trunk section before rolling the vehicle back to the launch pad Friday.
“It’s important that the radiators radiate heat in the proper way to space, so we had to put some some new paint on to get that back to the right emissivity and the right reflectivity and absorptivity of the solar radiation that hit those panels so it will reject the heat properly,” said Bill Gerstenmaier, SpaceX’s vice president of build and flight reliability.
Gerstenmaier also outlined a new backup ability for the Crew Dragon spacecraft to safely splash down even if all of its parachutes fail to deploy on final descent back to Earth. This involves using the capsule’s eight powerful SuperDraco thrusters, normally only used in the unlikely instance of a launch abort, to fire for a few seconds and slow Dragon’s speed for a safe splashdown.
Enlarge/ A hover test using SuperDraco thrusters on a prototype Crew Dragon spacecraft in 2015.
SpaceX
“The way it works is, in the case where all the parachutes totally fail, this essentially fires the thrusters at the very end,” Gerstenmaier said. “That essentially gives the crew a chance to land safely, and essentially escape the vehicle. So it’s not used in any partial conditions. We can land with one chute out. We can land with other failures in the chute system. But this is only in the case where all four parachutes just do not operate.”
When SpaceX first designed the Crew Dragon spacecraft more than a decade ago, the company wanted to use the SuperDraco thrusters to enable the capsule to perform propulsive helicopter-like landings. Eventually, SpaceX and NASA agreed to change to a more conventional parachute-assisted splashdown.
The SuperDracos remained on the Crew Dragon spacecraft to push the capsule away from its Falcon 9 rocket during a catastrophic launch failure. The eight high-thrust engines burn hydrazine and nitrogen tetroxide propellants that combust when making contact with one another.
The backup option has been activated for some previous commercial Crew Dragon missions, but not for a NASA flight, according to Gerstenmaier. The capability “provides a tolerable landing for the crew,” he added. “So it’s a true deep, deep contingency. I think our philosophy is, rather than have a system that you don’t use, even though it’s not maybe fully certified, it gives the crew a chance to escape a really, really bad situation.”
Steve Stich, NASA’s commercial crew program manager, said the emergency propulsive landing capability will be enabled for the return of the Crew-8 mission, which has been at the space station since March. With the arrival of Hague and Gorbunov on Crew-9—and the extension of Wilmore and Williams’ mission—the Crew-8 mission is slated to depart the space station and splash down in early October.
This story was updated after confirmation of a successful launch.
Enlarge/ Landspace’s reusable rocket test vehicle lifts off from the Jiuquan Satellite Launch Center on Wednesday, September 11, 2024.
Welcome to Edition 7.11 of the Rocket Report! Outside of companies owned by American billionaires, the most imminent advancements in reusable rockets are coming from China’s quasi-commercial launch industry. This industry is no longer nascent. After initially relying on solid-fueled rocket motors apparently derived from Chinese military missiles, China’s privately funded launch firms are testing larger launchers, with varying degrees of success, and now performing hop tests reminiscent of SpaceX’s Grasshopper and F9R Dev1 programs more than a decade ago.
As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.
Landspace hops closer to a reusable rocket. Chinese private space startup Landspace has completed a 10-kilometer (33,000-foot) vertical takeoff and vertical landing test on its Zhuque-3 (ZQ-3) reusable rocket testbed, including a mid-flight engine reignition at near supersonic conditions, Aviation Week & Space Technology reports. The 18.3-meter (60-foot) vehicle took off from the Jiuquan launch base in northwestern China, ascended to 10,002 meters, and then made a vertical descent and achieved an on-target propulsive landing 3.2 kilometers (2 miles) from the launch pad. Notably, the rocket’s methane-fueled variable-thrust engine intentionally shutdown in flight, then reignited for descent, as engines would operate on future full-scale booster flybacks. The test booster used grid fins and cold gas thrusters to control itself when its main engine was dormant, according to Landspace.
“All indicators met the expected design” … Landspace hailed the test as a major milestone in the company’s road to flying its next rocket, the Zhuque-3, as soon as next year. With nine methane-fueled main engines, the Zhuque-3 will initially be able to deliver 21 metric tons (46,300 pounds) of payload into low-Earth orbit with its booster flying in expendable mode. In 2026, Landspace aims to begin recovering Zhuque-3 first-stage boosters for reuse. Landspace is one of several Chinese companies working seriously on reusable rocket designs. Another Chinese firm, Deep Blue Aerospace, says it plans a 100-kilometer (62-mile) suborbital test of a reusable booster soon, ahead of the first flight of its medium-class Nebula-1 rocket next year. (submitted by Ken the Bin)
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Isar Aerospace sets low bar for success on first launch. Daniel Metzler, CEO of German launch startup Isar Aerospace, stated that the first flight of the Spectrum rocket would be a success if it didn’t destroy the launch site, European Spaceflight reports. During an interview at the Handelsblatt innovation conference, Metzler was asked what he would consider a successful inaugural flight of Spectrum. “For me, the first flight will be a success if we don’t blow up the launch site,” explained Metzler. “That would probably be the thing that would set us back the most in terms of technology and time.” This tempering of expectations sounds remarkably similar to statements made by Elon Musk about SpaceX’s first flight of the Starship rocket last year.
In the catbird seat? … Isar Aerospace could be in a position to become the first in a new crop of European commercial launch companies to attempt its first orbital flight. Another German company, Rocket Factory Augsburg, recently gave up on a possible launch this year after the booster for its first launch caught fire and collapsed during a test at a launch site in Scotland. Isar plans to launch its two-stage Spectrum rocket, designed to carry up to 1,000 kilograms (2,200 pounds) of payload into low-Earth orbit, from Andøya Spaceport in Norway. Isar hasn’t publicized any schedule for the first flight of Spectrum, but there are indications the publicity-shy company is testing hardware at the Norwegian spaceport. (submitted by Ken the Bin)
FAA to introduce new orbital debris rules. The Federal Aviation Administration is moving ahead with efforts to develop rules for the disposal of upper stages as another Centaur upper stage breaks apart in orbit, Space News reports. The FAA released draft regulations on the matter for public comment one year ago, and the head of the agency’s commercial spaceflight division recently said the rules are a “high priority for our organization.” The rules would direct launch operators to dispose of upper stages in one of five ways, from controlled reentries to placement in graveyard or “disposal” orbits not commonly used by operational satellites. One change the FAA might make to the draft rules is to reduce the required timeline for an uncontrolled reentry of a disposed upper stage from no more than 25 years to a shorter timeline. “We got a lot of comments that said it should be a lot less,” said Kelvin Coleman, head of the FAA’s commercial spaceflight office. “We’re taking that into consideration.”
Upper stages are a problem … Several recent breakups involving spent upper stages in orbit have highlighted the concern that dead rocket bodies could create unnecessary space junk. Last month, the upper stage from a Chinese Long March 6A disintegrated in low-Earth orbit, creating at least 300 pieces of space debris. More recently, a Centaur upper stage from a United Launch Alliance Atlas V rocket broke apart in a much higher orbit, resulting in more than 40 pieces of debris. This was the fourth time one of ULA’s Centaur upper stages has broken up since 2018. (submitted by Ken the Bin)
Enlarge/ A Falcon 9 booster returns to landing at Cape Canaveral Space Force Station following a launch Thursday with two WorldView Earth observation satellites for Maxar.
Welcome to Edition 7.07 of the Rocket Report! SpaceX has not missed a beat since the Federal Aviation Administration gave the company a green light to resume Falcon 9 launches after a failure last month. In 19 days, SpaceX has launched 10 flights of the Falcon 9 rocket, taking advantage of all three of its Falcon 9 launch pads. This is a remarkable cadence in its own right, but even though it’s a small sample size, it is especially impressive right out of the gate after the rocket’s grounding.
As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.
A quick turnaround for Rocket Lab. Rocket Lab launched its 52nd Electron rocket on August 11 from its private spaceport on Mahia Peninsula in New Zealand, Space News reports. The company’s light-class Electron rocket deployed a small radar imaging satellite into a mid-inclination orbit for Capella Space. This was the shortest turnaround between two Rocket Lab missions from its primary launch base in New Zealand, coming less than nine days after an Electron rocket took off from the same pad with a radar imaging satellite for the Japanese company Synspective. Capella’s Acadia 3 satellite was originally supposed to launch in July, but Capella requested a delay to perform more testing of its spacecraft. Rocket Lab swapped its place in the Electron launch sequence and launched the Synspective mission first.
Now, silence at the launch pad … Rocket Lab hailed the swap as an example of the flexibility provided by Electron, as well as the ability to deliver payloads to specific orbits that are not feasible with rideshare missions, according to Space News. For this tailored launch service, Rocket Lab charges a premium launch price over the price of launching a small payload on a SpaceX rideshare mission. However, SpaceX’s rideshare launches gobble up the lion’s share of small satellites within Rocket Lab’s addressable market. On Friday, a Falcon 9 rocket is slated to launch 116 small payloads into polar orbit. Rocket Lab, meanwhile, projects just one more launch before the end of September and expects to perform 15 to 18 Electron launches this year, a record for the company but well short of the 22 it forecasted earlier in the year. Rocket Lab says customer readiness is the reason it will be far short of projections.
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Defense contractors teaming up on solid rockets. Lockheed Martin and General Dynamics are joining forces to kickstart solid rocket motor production, announcing a strategic teaming agreement today that could see new motors roll off the line as early as 2025, Breaking Defense reports. The new agreement could position a third vendor to enter into the ailing solid rocket motor industrial base, which currently only includes L3Harris subsidiary Aerojet Rocketdyne and Northrop Grumman in the United States. Both companies have struggled to meet demands from weapons makers like Lockheed and RTX, which are in desperate need of solid rocket motors for products such as Javelin or the PAC-3 missiles used by the Patriot missile defense system.
Pressure from startups … Demand for solid rocket motors has skyrocketed since Russia’s invasion of Ukraine as the United States and its partners sought to backfill stocks of weapons like Javelin and Stinger, as well as provide motors to meet growing needs in the space domain. Although General Dynamics has kept its interest in the solid rocket motor market quiet until now, several defense tech startups, such as Ursa Major Technologies, Anduril, and X-Bow Systems, have announced plans to enter the market. (submitted by Ken the Bin)
Going polar with crew. SpaceX will fly the first human spaceflight over the Earth’s poles, possibly before the end of this year, Ars reports. The private Crew Dragon mission will be led by a Chinese-born cryptocurrency entrepreneur named Chun Wang, and he will be joined by a polar explorer, a roboticist, and a filmmaker whom he has befriended in recent years. The “Fram2” mission, named after the Norwegian research ship Fram, will launch into a polar corridor from SpaceX’s launch facilities in Florida and fly directly over the north and south poles. The three- to five-day mission is being timed to fly over Antarctica near the summer solstice in the Southern Hemisphere, to afford maximum lighting.
Wang’s inclination is Wang’s prerogative … Wang told Ars he wanted to try something new, and flying a polar mission aligned with his interests in cold places on Earth. He’s paying the way on a commercial basis, and SpaceX in recent years has demonstrated it can launch satellites into polar orbit from Cape Canaveral, Florida, something no one had done in more than 50 years. The highest-inclination flight ever by a human spacecraft was the Soviet Vostok 6 mission in 1963 when Valentina Tereshkova’s spacecraft reached 65.1 degrees. Now, Fram2 will fly repeatedly and directly over the poles.
Welcome to Edition 7.05 of the Rocket Report! The Federal Aviation Administration grounded SpaceX’s Falcon 9 rocket for 15 days after a rare failure of its upper stage earlier this month. The FAA gave the green light for Falcon 9 to return to flight July 25, and within a couple of days, SpaceX successfully launched three missions from three launch pads. There’s a lot on Falcon 9’s to-do list, so we expect SpaceX to quickly return to form with several flights per week.
As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.
Big delay for a reusable rocket testbed. The French space agency, CNES, has revealed that the inaugural test flight of its Callisto reusable rocket demonstrator will not take place until late 2025 or early 2026, European Spaceflight reports. CNES unveiled an updated website for the Callisto rocket program earlier this month, showing the test rocket has been delayed from a debut launch later this year to until late 2025 or early 2026. The Callisto rocket is designed to test techniques and technologies required for reusable rockets, such as vertical takeoff and vertical landing, with suborbital flights from the Guiana Space Center in South America.
Cooperative action … Callisto, which stands for Cooperative Action Leading to Launcher Innovation in Stage Toss-back Operations, is a joint project between CNES, German space agency DLR, and JAXA, the Japanese space agency. It will stand 14 meters (46 feet) tall and weigh about 4 metric tons (8,800 pounds), with an engine supplied by Japan. Callisto is one of several test projects in Europe aiming to pave the way for a future reusable rocket. (submitted by EllPeaTea and Ken the Bin)
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Small step for Themis. Another European project established to demonstrate reusable rocket tech is making slow progress toward a first flight. The Themis project, funded by the European Space Agency, is similar in purpose to the Callisto testbed discussed above. This week, the German aerospace manufacturing company MT Aerospace announced it has begun testing a demonstrator of the landing legs that will be used aboard the Themis reusable booster, European Spaceflight reports. The landing legs for Themis are made of carbon fiber-reinforced plastic composites, and the initial test demonstrated good deployment and showed it would withstand the impact energy of landing.
Also delayed … Like Callisto, Themis is facing delays in getting to the launch pad. ArianeGroup, the ESA-selected Themis prime contractor, had been expected to conduct an initial hop test of the demonstrator before the end of 2024. However, officials have announced the initial hop tests won’t happen until sometime next year. The Themis booster is intended to eventually become the first stage booster for an orbital-class partially reusable rocket being developed by MaiaSpace, a subsidiary of ArianeGroup. (submitted by Ken the Bin)
Falcon 9 is flying again. A SpaceX Falcon 9 rocket returned to flight on July 27, barely two weeks after an upper stage failure ended a streak of more than 300 consecutive successful launches, Ars reports. By some measures this was an extremely routine mission—it was, after all, SpaceX’s 73rd launch of this calendar year. And like many other Falcon 9 launches this year, the “Starlink 10-9” mission carried 23 of the broadband Internet satellites into orbit. However, after a rare failure earlier this month, this particular Falcon 9 rocket was making a return-to-flight for the company and attempting to get the world’s most active booster back into service.
Best part is no part … The Falcon 9 successfully deployed its payload of Starlink satellites about an hour after lifting off from NASA’s Kennedy Space Center in Florida. Later in the weekend, SpaceX launched two more Starlink missions on Falcon 9 rockets from Florida and California, notching three flights in less than 28 hours. The launch failure on the previous Falcon 9 launch was caused by a liquid oxygen leak on the upper stage, which led to a “hard start” on the upper stage engine when it attempted to reignite in flight. Engineers and technicians were quickly able to pinpoint the cause of the leak, a crack in a “sense line” for a pressure sensor attached to the vehicle’s liquid oxygen system.
Atlas V’s NSSL era is over. United Launch Alliance delivered a classified US military payload to orbit Tuesday for the last time with an Atlas V rocket, ending the Pentagon’s use of Russian rocket engines as national security missions transition to all-American launchers, Ars reports. This was the 101st launch of an Atlas V rocket since its debut in 2002, and the 58th and final Atlas V mission with a US national security payload since 2007. The Atlas V is powered by an RD-180 main engine made in Russia, and with a little prodding from SpaceX (via a lawsuit) and Congress, the Pentagon started making moves to end its reliance on the RD-180 a decade ago.
Other options available … The RD-180 never failed on a National Security Space Launch (NSSL) mission using the Atlas V rocket, but its use became politically untenable after Russia’s annexation of Crimea in 2014, which predated Russia’s full-scale invasion of Ukraine eight years later. SpaceX began launching US military missions in 2018, and ULA debuted its new Vulcan rocket in January. Assuming a successful second test flight of Vulcan in September, ULA’s next-generation rocket has a good shot at launching its first national security mission by the end of the year. The Space Force’s policy is to maintain at least two independent launch vehicles capable of flying military payloads into orbit. Vulcan and SpaceX’s Falcon rocket family fulfill that requirement, so the military no longer needs the Atlas V. However, 15 more Atlas V rockets remain in ULA’s inventory for future commercial flights.
Crackdown at the Cape. While this week’s landmark launch of the Atlas V rocket is worthy of celebration, there’s a new ULA policy that deserves ridicule, Ars reports. Many of the spectacular photos of rocket launches shared on social media come from independent photographers, who often make little to no money working for an established media organization. Instead, they rely on sales of prints to recoup at least some of their expenses for gas, food, and camera equipment needed to capture these images, which often serve as free publicity for launch providers like ULA. Last month, ULA announced it will no longer permit these photographers to set up remote cameras at their launch pads if they sell their images independently. This new policy was in place for the Atlas V launch from Cape Canaveral, Florida, on Tuesday morning.
But why? … “ULA will periodically confirm editorial publication for media participating in remote camera placement,” ULA stated in an email distributed to photographers last month. “If publication does not occur, or photos are sold outside of editorial purposes, privileges to place remote cameras may be revoked.” To the photographers who spend many hours preparing their equipment, waiting to set up and remove cameras, and persevering through scrubs and more, it seemed like a harsh judgment. And nobody knows why it happened. ULA has offered no public comment about the new policy, and the company did not respond to questions from Ars about the agreement.
Astroscale achieves a first in orbit. There are more than 2,000 mostly intact dead rockets circling the Earth, but until this year, no one ever launched a satellite to go see what one looked like after many years of tumbling around the planet, Ars reports. A Japanese company named Astroscale launched a small satellite in February to chase down the derelict upper stage from a Japanese H-IIA rocket. Astroscale’s ADRAS-J spacecraft arrived near the H-IIA upper stage in April, and the company announced this week that its satellite has now completed two 360-degree fly-arounds of the rocket. This is the first time a satellite has maneuvered around an actual piece of space junk, and it offers an unprecedented snapshot of how an abandoned rocket holds up to 15 years in the harsh environment of space.
Prepping for the future … Astroscale’s ADRAS-J mission is partially funded by the Japan Aerospace Exploration Agency (JAXA). Astroscale and JAXA also have a contract for a follow-up mission named ADRAS-J2, which will attempt to link up with the same H-IIA rocket and steer it on a trajectory to burn up in Earth’s atmosphere. This would be the first demonstration of active debris removal, a concept pursued by Astroscale and other companies to help clear space junk out of low-Earth orbit.
An update on Ariane 6. The European Space Agency has released its first update on the results from the first flight of the Ariane 6 rocket since its launch July 9. Europe’s new flagship rocket had a mostly successful inaugural test flight. Its first stage, solid rocket boosters, and upper stage performed as expected for the first phase of the flight, delivering eight small satellites into an on-target orbit. The launch pad at the Guiana Space Center in South America also held up to the violent environment of launch, ESA said.
Still investigating … However, the final phase of the mission didn’t go according to plan. The upper stage’s Vinci engine was supposed to reignite for a third time on the test flight to deorbit the rocket, which would have released two small reentry capsules on technology demonstration missions to test heat shield technologies. This didn’t happen. An Auxiliary Propulsion Unit, which is a small engine to provide additional bursts of thrust and pressurize the upper stage’s propellant tanks, shut down shortly after startup ahead of the third burn of the primary Vinci engine. “This meant the Vinci engine’s third boost could not take place,” ESA said. “Analysis of the APU’s behavior is ongoing and further information will be made available as soon as possible, while the next task force update is expected in September.” (submitted by Ken the Bin)
Room to grow at Starbase. SpaceX has since launched Starship four times from its launch site in South Texas, known as Starbase, and is planning a fifth launch within the next two months, Ars reports. However, as it continues to test Starship and make plans for regular flights, SpaceX will need a higher flight rate. This is especially true as the company is unlikely to activate additional launch pads for Starship in Florida until at least 2026. To that end, SpaceX has asked the FAA for permission for up to 25 flights a year from South Texas, as well as the capability to land both the Starship upper stage and Super Heavy booster stage back at the launch site.
The answer is probably yes … On Monday, the FAA signaled that it is inclined to grant this request. The agency released a draft assessment indicating that its extensive 2022 analysis of Starship launch activities on the environment, wildlife, local communities, and more was sufficient to account for SpaceX’s proposal for more launches. There is more to do for this conclusion to become official, including public meetings and a public comment period this month.
SpaceX eyes Australia. SpaceX is in talks with US and Australian officials to land and recover one of its Starship rockets off Australia’s coast, a possible first step toward a bigger presence for Elon Musk’s company in the region as the two countries bolster security ties, Reuters reports. At the end of SpaceX’s fourth Starship test flight in June, the rocket made a controlled splashdown in the Indian Ocean hundreds of miles off the northwest coast of Australia. The discussions now underway are focused on the possibility of towing a future Starship vehicle from its splashdown point in the ocean to a port in Australia, where SpaceX engineers could inspect it and learn more about how it performed.
Eventually, it’ll come back to land … On the next Starship flight, currently planned for no earlier than late August, SpaceX plans to attempt to recover Starship’s giant Super Heavy booster using catch arms on the launch pad tower in Texas. On Sunday, Elon Musk told SpaceX and Tesla enthusiasts at an event called the “X Takeover” that it will take a few more flights for engineers to get comfortable returning the Starship itself to a landing onshore. “We want to be really confident that the ship heat shield is super robust and lands at the exact right location,” he said. “So before we try to bring the ship back to the launch site, we probably want to have at least three successful landings of the ship [at sea].” (submitted by Ken the Bin)
Next three launches
August 2: Electron | “Owl for One, One for Owl” | Mahia Peninsula, New Zealand | 16: 39 UTC
August 3: Falcon 9 | NG-21 | Cape Canaveral Space Force Station, Florida | 15: 28 UTC
August 4: Falcon 9 | Starlink 11-1 | Vandenberg Space Force Base, California | 07: 00 UTC
Enlarge/ The Starlink 10-9 mission lifts off early Saturday morning from Florida.
SpaceX webcast
Early on Saturday morning, at 1: 45 am local time, a Falcon 9 rocket soared into orbit from its launch site at Kennedy Space Center in Florida.
By some measures this was an extremely routine mission—it was, after all, SpaceX’s 73rd launch of this calendar year. And like many other Falcon 9 launches this year, the “Starlink 10-9” mission carried 23 of the broadband internet satellites into orbit. However, after a rare failure earlier this month, this particular Falcon 9 rocket was making a return-to-flight for the company, and attempting to get the world’s most active booster back into service.
And by all measures, it performed. The first stage booster, B-1069, made its 17th flight into orbit before landing on the Just Read the Instructions drone ship in the Atlantic Ocean. Then, a little more than an hour after liftoff, the rocket’s second stage released its payload into a good orbit, from which the Starlink spacecraft will use their on-board thrusters to reach operational altitudes in the coming weeks.
A crack in the sense line
The Falcon 9 rocket only failed a little more than 15 days ago, during a Starlink launch from Vandenberg Space Force Base, California, at 7: 35 pm PDT (02: 35 UTC) on July 11. During that mission, just a few minutes after stage separation, an unusual buildup of ice was observed on the Merlin vacuum engine that powers the second stage of the vehicle.
According to the company, the Merlin vacuum engine successfully completed its first burn after the second stage separated. However, during this time a liquid oxygen leak developed near the engine—which led to the buildup of ice observed during the webcast.
Engineers and technicians were quickly able to pinpoint the cause of the leak, a crack in a “sense line” for a pressure sensor attached to the vehicle’s liquid oxygen system. “This line cracked due to fatigue caused by high loading from engine vibration and looseness in the clamp that normally constrains the line,” the company said in an update published prior to Saturday morning’s launch.
This leak excessively cooled the engine, and caused a lower amount of igniter fluid to be available prior to re-lighting the Merlin for its second burn to circularize the rocket’s orbit before releasing the Starlink satellites. This caused a hard start of the Merlin engine. Ultimately the satellites were released into a lower orbit, where they burnt up in Earth’s atmosphere within days.
The sense line that failed is redundant, SpaceX said. It is not used by the flight safety system, and can be covered by alternate sensors already present on the engine. In the near term, the sense line will be removed from the second stage engine for Falcon 9 launches.
During a news briefing Thursday, SpaceX director Sarah Walker said this sense line was installed based on a customer requirement for another mission. The only difference between this component and other commonly flown sense lines is that it has two connections rather than one, she said. This may have made it a bit more susceptible to vibration, leading to a small crack.
Getting back fast
SpaceX identified the cause of the failure within hours of the anomaly, and worked the Federal Aviation Administration to come to a rapid resolution. On Thursday, the launch company received permission to return to flight.
“It was incredible to see how quickly the team was able to identify the cause of the mishap, and then the associated corrective actions to ensure success,” Walker said.
Before the failure on the night of July 11th, SpaceX had not experienced a mission failure in the previous 297 launches of the Falcon 9 rocket, dating back to the Amos-6 launch pad explosion in September 2016. The short interval between the failure earlier this month, and Saturday’s return to flight, appears to be unprecedented in spaceflight history.
The company now plans to launch two more Starlink missions on the Falcon 9 rocket this weekend, one from Cape Canaveral Space Force Station in Florida, as well as Vandenberg Space Force Base in California. It then has three additional missions before a critical astronaut flight for NASA, Crew-9, that could occur as soon as August 18.
For this reason, NASA was involved in the investigation of the second stage failure. Steve Stich, manager of NASA’s Commercial Crew Program, said SpaceX did an “extraordinary job” in identifying the root cause of the failure, and then rapidly looking at its Dragon spacecraft and first stage of the Falcon 9 rocket to ensure there were no other sensors that could cause similar problems.
Enlarge/ File photo of a Falcon 9 launch on May 6 from Cape Canaveral Space Force Station, Florida.
SpaceX
It was only about 10 days ago that the Falcon 9 rocket’s upper stage failed in flight, preventing the rocket from delivering its 20 Starlink satellites into a proper orbit. Because they were released lower than expected—about 135 km above the Earth’s surface and subject to atmospheric drag—these satellites ultimately reentered the planet’s atmosphere and burnt up.
Typically, after a launch failure, a rocket will be sidelined for months while engineers and technicians comb over the available data and debris to identify a cause, perform tests, and institute a fix.
However, according to multiple sources, SpaceX was ready to launch the Falcon 9 rocket as soon as late last week. Currently, the company has a launch opportunity for no earlier than 12: 14 am ET (04: 14 UTC) on Wednesday for its Starlink 10-4 mission.
A quick fix?
In a summary of the anomaly posted shortly afterward, SpaceX did not identify the cause of the failure beyond saying, “The Merlin Vacuum engine experienced an anomaly and was unable to complete its second burn.”
Officially, the company has provided no additional information since then. However, the company’s engineers were able to identify the cause of the failure almost immediately and, according to sources, the fix was straightforward.
SpaceX was confident enough in this determination to resume launches of the Falcon 9 rocket one week after the failure. However, it is precluded from doing so while the US Federal Aviation Administration conducts a mishap investigation.
To that end, a week ago on July 15, SpaceX submitted a request to the FAA to resume launching its Falcon 9 rocket while this investigation into the anomaly continues. “The FAA is reviewing the request and will be guided by data and safety at every step of the process,” the FAA said in a statement at the time.
Crewed missions on deck
So, as of today, SpaceX is waiting for a determination from the FAA as to whether it will be allowed to resume Falcon 9 launches less than two weeks after the failure occurred.
The company plans to launch at least three Starlink missions in rapid succession from its two launch pads in Florida and one in California to determine the effectiveness of the fix. It would like to demonstrate the reliability of the Falcon 9 rocket, which had recorded more than 300 successful missions since its last failure during a pad accident in September 2016, before two upcoming crewed missions.
There is still a slight possibility that the Polaris Dawn mission, led by commercial astronaut Jared Isaacman, could launch in early August. This would be followed by the Crew-9 mission for NASA, which will carry four astronauts to the International Space Station.
Notably, neither of these crewed missions requires a second burn of the Merlin engine, which is where the failure occurred earlier this month during the Starlink mission.
Enlarge/ Numerous pieces of ice fell off the second stage of the Falcon 9 rocket during its climb into orbit from Vandenberg Space Force Base, California.
SpaceX
A SpaceX Falcon 9 rocket suffered an upper stage engine failure and deployed a batch of Starlink Internet satellites into a perilously low orbit after launch from California Thursday night, the first blemish on the workhorse launcher’s record in more than 300 missions since 2016.
Elon Musk, SpaceX’s founder and CEO, posted on X that the rocket’s upper stage engine failed when it attempted to reignite nearly an hour after the Falcon 9 lifted off from Vandenberg Space Force Base, California, at 7: 35 pm PDT (02: 35 UTC).
Frosty evidence
After departing Vandenberg to begin SpaceX’s Starlink 9-3 mission, the rocket’s reusable first stage booster propelled the Starlink satellites into the upper atmosphere, then returned to Earth for an on-target landing on a recovery ship parked in the Pacific Ocean. A single Merlin Vacuum engine on the rocket’s second stage fired for about six minutes to reach a preliminary orbit.
A few minutes after liftoff of SpaceX’s Starlink 9-3 mission, veteran observers of SpaceX launches noticed an unusual build-up of ice around the top of the Merlin Vacuum engine, which consumes a propellant mixture of super-chilled kerosene and cryogenic liquid oxygen. The liquid oxygen is stored at a temperature of several hundred degrees below zero.
Numerous chunks of ice fell away from the rocket as the upper stage engine powered into orbit, but the Merlin Vacuum, or M-Vac, engine appeared to complete its first burn as planned. A leak in the oxidizer system or a problem with insulation could lead to ice accumulation, although the exact cause, and its possible link to the engine malfunction later in flight, will be the focus of SpaceX’s investigation into the failure.
A second burn with the upper stage engine was supposed to raise the perigee, or low point, of the rocket’s orbit well above the atmosphere before releasing 20 Starlink satellites to continue climbing to their operational altitude with their own propulsion.
“Upper stage restart to raise perigee resulted in an engine RUD for reasons currently unknown,” Musk wrote in an update two hours after the launch. RUD (rapid unscheduled disassembly) is a term of art in rocketry that usually signifies a catastrophic or explosive failure.
“Team is reviewing data tonight to understand root cause,” Musk continued. “Starlink satellites were deployed, but the perigee may be too low for them to raise orbit. Will know more in a few hours.”
Telemetry from the Falcon 9 rocket indicated it released the Starlink satellites into an orbit with a perigee just 86 miles (138 kilometers) above Earth, roughly 100 miles (150 kilometers) lower than expected, according to Jonathan McDowell, an astrophysicist and trusted tracker of spaceflight activity. Detailed orbital data from the US Space Force was not immediately available.
Ripple effects
While ground controllers scramble to salvage the 20 Starlink satellites, SpaceX engineers began probing what went wrong with the second stage’s M-Vac engine. For SpaceX and its customers, the investigation into the rocket malfunction is likely the more pressing matter.
SpaceX could absorb the loss of 20 Starlink satellites relatively easily. The company’s satellite assembly line can produce 20 Starlink spacecraft in a few days. But the Falcon 9 rocket’s dependability and high flight rate have made it a workhorse for NASA, the US military, and the wider space industry. An investigation will probably delay several upcoming SpaceX flights.
The first in-flight failure for SpaceX’s Falcon rocket family since June 2015, a streak of 344 consecutive successful launches until tonight.
Depending on the cause of the problem and what SpaceX must do to fix it, it’s possible the company can recover from the upper stage failure and resume launching Starlink satellites soon. Most of SpaceX’s launches aren’t for external customers, but deploy satellites for the company’s own Starlink network. This gives SpaceX a unique flexibility to quickly return to flight with the Falcon 9 without needing to satisfy customer concerns.
The Federal Aviation Administration, which licenses all commercial space launches in the United States, will require SpaceX to conduct a mishap investigation before resuming Falcon 9 flights.
“The FAA will be involved in every step of the investigation process and must approve SpaceX’s final report, including any corrective actions,” an FAA spokesperson said. “A return to flight is based on the FAA determining that any system, process, or procedure related to the mishap does not affect public safety.”
Two crew missions are supposed to launch on SpaceX’s human-rated Falcon 9 rocket in the next six weeks, but those launch dates are now in doubt.
The all-private Polaris Dawn mission, commanded by billionaire Jared Isaacman, is scheduled to launch on a Falcon 9 rocket on July 31 from NASA’s Kennedy Space Center in Florida. Isaacman and three commercial astronaut crewmates will spend five days in orbit on a mission that will include the first commercial spacewalk outside their Crew Dragon capsule, using new pressure suits designed and built by SpaceX.
NASA’s next crew mission with SpaceX is slated to launch from Florida aboard a Falcon 9 rocket around August 19. This team of four astronauts will replace a crew of four who have been on the International Space Station since March.
Some customers, especially NASA’s commercial crew program, will likely want to see the results of an in-depth inquiry and require SpaceX to string together a series of successful Falcon 9 flights with Starlink satellites before clearing their own missions for launch. SpaceX has already launched 70 flights with its Falcon family of rockets since January 1, an average cadence of one launch every 2.7 days, more than the combined number of orbital launches by all other nations this year.
With this rapid-fire launch cadence, SpaceX could quickly demonstrate the fitness of any fixes engineers recommend to resolve the problem that caused Thursday night’s failure. But investigations into rocket failures often take weeks or months. It was too soon, early on Friday, to know the true impact of the upper stage malfunction on SpaceX’s launch schedule.
Enlarge/ Artist’s illustration of the COSI spacecraft.
A small research satellite designed to study the violent processes behind the creation and destruction of chemical elements will launch on a SpaceX Falcon 9 rocket in 2027, NASA announced Tuesday.
The Compton Spectrometer and Imager (COSI) mission features a gamma-ray telescope that will scan the sky to study gamma-rays emitted by the explosions of massive stars and the end of their lives. These supernova explosions generate reactions that fuse new atomic nuclei, a process called nucleosynthesis, of heavier elements.
Using data from COSI, scientists will map where these elements are forming in the Milky Way galaxy. COSI’s observations will also yield new insights into the annihilation of positrons, the antimatter equivalent of electrons, which appear to be originating from the center of the galaxy. Another goal for COSI will be to rapidly report the location of short gamma-ray bursts, unimaginably violent explosions that flash and then fade in just a couple of seconds. These bursts are likely caused by merging neutron stars.
The COSI mission will be sensitive to so-called soft gamma rays, a relatively unexplored segment of the electromagnetic spectrum. The telescope is based on a design scientists have flown on research balloon flights.
NASA selected COSI in a competition for funding to become the next mission in the agency’s Explorers program in 2021. Earlier this year, NASA formally approved the mission to proceed into development for launch in August 2027, with an overall budget in the range of $267 million to $294 million, according to NASA budget documents.
From Florida to the equator
COSI is a relatively small spacecraft, built by Northrop Grumman and weighing less than a ton, but it will ride alone into orbit on top of a Falcon 9 rocket. That’s because COSI will operate in an unusual orbit about 340 miles (550 kilometers) over the equator, an orbit chosen to avoid interference from radiation over the South Atlantic Anomaly, the region where the inner Van Allen radiation belt comes closest to Earth’s surface.
SpaceX’s Falcon 9 will deliver COSI directly into its operational orbit after taking off from Cape Canaveral, Florida, then will fire its upper stage in a sideways maneuver to make a turn at the equator. This type of maneuver, called a plane change, takes a lot of energy, or delta-V, on par with the delta-V required to put a heavier satellite into a much higher orbit.
Enlarge/ File photo of a Falcon 9 launch on May 6 from Cape Canaveral Space Force Station, Florida.
SpaceX
NASA awarded SpaceX a firm-fixed-price contract valued at $69 million to launch the COSI mission. This is about a 37 percent increase in the price NASA paid SpaceX in a 2019 contract for launch of the similarly sized IXPE X-ray telescope into a similar orbit as COSI. The higher price is at least partially explained by inflation.
The space agency didn’t have much of a decision to make in the COSI launch contract. The Falcon 9 is the only rocket certified by NASA that can launch a satellite with the mass of COSI into its equatorial orbit.
In the next couple of years, NASA hopes United Launch Alliance’s Vulcan rocket and Blue Origin’s New Glenn launcher will be in the mix to compete for launch contracts for missions like COSI. All of ULA’s remaining Atlas V rockets are already booked by other customers.
Enlarge/ The flight hardware core stage for Europe’s new rocket, Ariane 6, is moved onto the launch pad for the first time. A launch is due to occur on July 9, 2024.
ESA-M. Pédoussaut
In a shocking announcement this week, the European intergovernmental organization responsible for launching and operating the continent’s weather satellites has pulled its next mission off a future launch of Europe’s new Ariane 6 rocket. Instead, the valuable MTG-S1 satellite will now reach geostationary orbit on SpaceX’s Falcon 9 rocket in 2025.
“This decision was driven by exceptional circumstances” said Phil Evans, director general of the organization Eumetsat. “It does not compromise our standard policy of supporting European partners, and we look forward to a successful SpaceX launch for this masterpiece of European technology.”
The decision, taken at a council meeting of Eumetsat’s 30 member nations on Wednesday and Thursday, comes less than two weeks before the debut of the Ariane 6 rocket, scheduled for July 9.
Stabbed in the back
Outwardly, at least, this decision reflects a lack of confidence in the reliability of the Ariane 6 rocket, the ability of European companies ArianeGroup and Arianespace to produce future versions of the Ariane 6, or both. It comes not just on the eve of the long-awaited debut of the Ariane 6, but also at a time when European officials are trying to close ranks and ensure that satellites built in Europe get launched on European rockets.
The retirement of the Ariane 5 rocket last July, and years of delays in the readiness for the Ariane 6 rocket, have led to a painful period in which European officials have had to come hat-in-hand to their longtime competitor and nemesis in the rocket industry, SpaceX, for launch services. As a result some of Europe’s most valuable missions, including the Euclid space telescope and several Galileo satellites, have already launched on the Falcon 9.
This has been embarrassing enough for European launch officials, who effectively created the concept of “commercial” space launch with the first Ariane rockets decades ago. For a long time, they, alongside Russia, were the kings of launching other people’s satellites. But now, on the eve of restoring European access to space, Eumetsat has effectively stabbed this industry in the back.
That is not too strong of language, either. In its release, Eumetsat described its new Meteosat Third Generation-Sounder 1 satellite as a “unique masterpiece of European technology.” The organization added, “This first European sounding satellite in a geostationary orbit will bring a revolution for weather forecasting and climate monitoring in Europe and Africa, and make it possible, for the first time, to observe the full lifecycle of a convective storm from space.” Critically, Eutmetsat was not willing to entrust this spacecraft to Europe’s new flagship rocket.
Philippe Baptiste, the chairman and chief executive of the French space agency CNES, certainly felt the sting, calling the decision a “brutal change” and saying it was a “disappointing day” for European space efforts.
“I am impatiently waiting to understand what reasons could have led Eumetsat to such a decision, at a time where all major European space countries as well as the European Commission are calling for launching European satellites on European launchers!” Baptiste wrote on LinkedIn. “Not mentioning the fact that we are 10 days away from the maiden flight of Ariane 6. How far will we, Europeans, go in our naivety?”
Why did they do this?
It is difficult to fully understand the motivations of Eumetsat in this decision. Most probably, there were some timing and reliability concerns. The MTG-S1 satellite was due to launch on the third flight of the Ariane 6 rocket, a mission nominally scheduled for early 2025. On this timeline the satellite very likely would have gotten to space more quickly than it otherwise would now on a Falcon 9.
However, because this 4-ton satellite is going to geostationary orbit, it would have been the first mission to require the use of a more powerful version of the Ariane 6 rocket. Instead of using two solid-rocket boosters, this “64” version of the rocket uses four solid-rocket boosters. It seems likely that Eumetsat officials had concerns that the timeline for this launch would drag out and perhaps some mission assurance concerns about being the first launch of an Ariane 64 rocket.
Whatever their reasons, the European satellite officials have thrown a massive turd into the punchbowl at festivities for the debut of the Ariane 6 rocket.
Enlarge/ SpaceX’s 10th Falcon Heavy rocket climbs into orbit with a new US government weather satellite.
Welcome to Edition 6.50 of the Rocket Report! SpaceX launched its 10th Falcon Heavy rocket this week with the GOES-U weather satellite for NOAA, and this one was a beauty. The late afternoon timing of the launch and atmospheric conditions made for great photography. Falcon Heavy has become a trusted rocket for the US government, and its next flight in October will deploy NASA’s Europa Clipper spacecraft on the way to explore one of Jupiter’s enigmatic icy moons.
As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.
Sir Peter Beck dishes on launch business. Ars spoke with the recently knighted Peter Beck, founder and CEO of Rocket Lab, on where his scrappy company fits in a global launch marketplace dominated by SpaceX. Rocket Lab racked up the third-most number of orbital launches by any US launch company (it’s headquartered in California but primarily assembles and launches rockets in New Zealand). SpaceX’s rideshare launch business with the Falcon 9 rocket is putting immense pressure on small launch companies like Rocket Lab. However, Beck argues his Electron rocket is a bespoke solution for customers desiring to put their satellite in a specific place at a specific time, a luxury they can’t count on with a SpaceX rideshare.
Ruthlessly efficient … A word that Beck returned to throughout his interview with Ars was “ruthless.” He said Rocket Lab’s success is a result of the company being “ruthlessly efficient and not making mistakes.” At one time, Rocket Lab was up against Virgin Orbit in the small launch business, and Virgin Orbit had access to capital through billionaire Richard Branson. Now, SpaceX is the 800-pound gorilla in the market. “We have a saying here at Rocket Lab that we have no money, so we have to think. We’ve never been in a position to outspend our competitors. We just have to out-think them. We have to be lean and mean.”
Firefly reveals plans for new launch sites. Firefly Aerospace plans to use the state of Virginia-owned launch pad at NASA’s Wallops Flight Facility for East Coast launches of its Alpha small-satellite rocket, Aviation Week reports. The company plans to use Pad 0A for US military and other missions, particularly those requiring tight turnaround between procurement and launch. This is the same launch pad previously used by Northrop Grumman’s Antares rocket, and it’s the soon-to-be home of the Medium Launch Vehicle (MLV) jointly developed by Northrop and Firefly. The launch pad will be configured for Alpha launches beginning in 2025, according to Firefly, which previously planned to develop an Alpha launch pad at Cape Canaveral Space Force Station in Florida. Now, Alpha and MLV rockets will fly from the same site on the East Coast, while Alpha will continue launching from the West Coast at Vandenberg Space Force Base, California.
Hello, Sweden… A few days after the announcement for launches from Virginia, Firefly unveiled a collaborative agreement with Swedish Space Corporation to launch Alpha rockets from the Esrange Space Center in Sweden as soon as 2026. Esrange has been the departure point for numerous suborbital and sounding rocket for nearly 50 years, but the spaceport is being upgraded for orbital satellite launches. A South Korean startup named Perigee Aerospace announced in May it signed an agreement to be the first user of Esrange’s orbital launch capability. Firefly is the second company to make plans to launch satellites from the remote site in northern Sweden. (submitted by Ken the Bin and brianrhurley)
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China hops closer to reusable rockets. The Shanghai Academy of Spaceflight Technology (SAST), part of China’s apparatus of state-owned aerospace companies, has conducted the country’s highest altitude launch and landing test so far as several teams chase reusable rocket capabilities, Space News reports. A 3.8-meter-diameter (9.2-foot) test article powered by three methane liquid-oxygen engines lifted off from the Gobi Desert on June 23 and soared to an altitude of about 12 kilometers (7.5 miles) before setting down successfully for a vertical propulsive touchdown on landing legs at a nearby landing area. SAST will follow up with a 70-kilometer (43.5-mile) suborbital test using grid fins for better control. A first orbital flight of the new reusable rocket is planned for 2025.
Lots of players … If you don’t exclusively follow China’s launch sector, you should be forgiven for being unable to list all the companies working on new reusable rockets. Late last year, a Chinese startup named iSpace flew a hopper rocket testbed to an altitude of several hundred meters as part of a development program for the company’s upcoming partially reusable Hyperbola 2 rocket. A company named Space Pioneer plans to launch its medium-class Tianlong 3 rocket for the first time later this year. Tianlong 3 looks remarkably like SpaceX’s Falcon 9, and its first stage will eventually be made reusable. China recently test-fired engines for the government’s new Long March 10, a partially reusable rocket planned to become China’s next-generation crew launch vehicle. These are just a few of the reusable rocket programs in China. (submitted by Ken the Bin)
Spanish launch startup invests in Kourou. PLD Space says it is ready to start construction at a disused launch complex at the Guiana Space Center in Kourou, French Guiana. The Spanish launch startup announced this week a 10 million euro ($10.7 million) investment in the launch complex for its Miura 5 rocket, with preparations of the site set to begin “after the summer.” The launch pad was previously used by the French Diamant rocket in the 1970s and is located several miles away from the launch pads used by the European Ariane 6 and Vega rockets. PLD Space is on track to become the first fully commercial company to launch from the spaceport in South America.
Free access to space … Also this week, PLD Space announced a new program to offer space aboard the first two flights of its Miura 5 rocket for free, European Spaceflight reports. The two-stage Miura 5 rocket will be capable of delivering about a half-ton of payload mass into a Sun-synchronous orbit. PLD Space will offer free launch services aboard the first two Miura 5 flights, which are expected to take place in late 2025 and early 2026. The application process will close on July 30, and winning proposals will be announced on November 30. (submitted by Ken the Bin and EllPeaTea)
