Firefly Aerospace

Here’s the secret to how Firefly was able to nail its first lunar landing

artemis, clps, Commercial space, Features, Firefly Aerospace, human landing system, moon, NASA, Science, Space / Beth Washington / March 18, 2025

Darkness fell over Mare Crisium, ending a daily dose of dazzling images from the Moon.

Firefly’s X-band communications antenna (left) is marked with the logos of NASA, Firefly Aerospace, and the US flag. Credit: Firefly Aerospace

Firefly Aerospace’s Blue Ghost science station accomplished a lot on the Moon in the last two weeks. Among other things, its instruments drilled into the Moon’s surface, tested an extraterrestrial vacuum cleaner, and showed that future missions could use GPS navigation signals to navigate on the lunar surface.

These are all important achievements, gathering data that could shed light on the Moon’s formation and evolution, demonstrating new ways of collecting samples on other planets, and revealing the remarkable reach of the US military’s GPS satellite network.

But the pièce de résistance for Firefly’s first Moon mission might be the daily dose of imagery that streamed down from the Blue Ghost spacecraft. A suite of cameras recorded the cloud of dust created as the lander’s engine plume blew away the uppermost layer of lunar soil as it touched down March 2 in Mare Crisium, or the Sea of Crises. This location is in a flat basin situated on the upper right quadrant of the side of the Moon always facing the Earth.

Other images from Firefly’s lander showed the craft shooting tethered electrodes out onto the lunar surface, like a baseball outfielder trying to throw out a runner at home plate. Firefly’s cameras also showed the lander’s drill as it began to probe several meters into the Moon’s crust.

The first Blue Ghost mission is part of NASA’s Commercial Lunar Payload Services (CLPS) program established in 2018 to partner with US companies for cargo transportation to the Moon. Firefly is one of 13 companies eligible to compete for CLPS missions, precursors to future astronaut landings on the Moon under NASA’s Artemis program.

Now, Firefly finds itself at the top of the pack of firms seeking to gain a foothold at the Moon.

Blue Ghost landed just after sunrise at Mare Crisium, an event shown in the blow video captured with four cameras mounted on the lander to observe how its engine plume interacted with loose soil on the lunar surface. The information will be useful as NASA plans to land astronauts on the Moon in the coming years.

“Although the data is still preliminary, the 3,000-plus images we captured appear to contain exactly the type of information we were hoping for in order to better understand plume-surface interaction and learn how to accurately model the phenomenon based on the number, size, thrust and configuration of the engines,” said Rob Maddock, project manager for NASA’s SCALPSS experiment.

One of the vehicle’s payloads, named Lunar PlanetVac, dropped from the bottom of the lander and released a blast of gas to blow fine-grained lunar soil into a collection chamber for sieving. Provided by a company named Honeybee Robotics, this device could be used as a cheaper alternative to other sample collection methods, such as robotic arms, on future planetary science missions.

Just over 4 days on the Moon’s surface and #BlueGhost is checking off several science milestones! 8 out of 10 @NASA payloads, including LPV, EDS, NGLR, RAC, RadPC, LuGRE, LISTER, and SCALPSS, have already met their mission objectives with more to come. Lunar PlanetVac for example… pic.twitter.com/i7pOg70qYi

— Firefly Aerospace (@Firefly_Space) March 6, 2025

After two weeks of pioneering work, the Blue Ghost lander fell into darkness Sunday when the Sun sank below the horizon, robbing it of solar power and plunging temperatures below minus 200° Fahrenheit (148°Celcius). The spacecraft’s internal electronics likely won’t survive the two-week-long lunar night.

A precoded message from Blue Ghost marked the moment Sunday afternoon, signaling a transition to “monument mode.”

“Goodnight friends,” Blue Ghost radioed Firefly’s mission control center in Central Texas. “After exchanging our final bits of data, I will hold vigil in this spot in Mare Crisium to watch humanity’s continued journey to the stars. Here, I will outlast your mightiest rivers, your tallest mountains, and perhaps even your species as we know it.”

Blue Ghost’s legacy is now secure as the first fully successful commercial lunar lander. Its two-week mission was perhaps just as remarkable for what didn’t happen as it was for what did. The spacecraft encountered no significant problems on its transit to the Moon, its final descent, or during surface operations.

One of the few surprises of the mission was that the lander got hotter a little sooner than engineers predicted. At lunar noon, when the Sun is highest in the sky, temperatures can soar to 250° F (121° C).

“We started noticing that the lander was getting hotter than we expected, and we couldn’t really figure out why, because it was a little early for lunar noon,” Ray Allensworth, Firefly’s spacecraft program director, told Ars. “So we went back and started evaluating and realized that the crater that we landed next to was actually reflecting a really significant amount of heat. So we went back and we updated our thermal models, incorporated that crater into it, and it matched the environment we were seeing.”

Early Friday morning, the Blue Ghost spacecraft captured the first high-definition views of a total solar eclipse from the Moon. At the same time that skywatchers on Earth were looking up to see the Moon turn an eerie blood red, Firefly’s cameras were looking back at us as the Sun, Earth, and Moon moved into alignment and darkness fell at Mare Crisium.

Diamond ring

The eclipse was a bonus for Firefly. It just happened to occur during the spacecraft’s two-week mission at the Moon, the timing of which was dependent on numerous factors, ranging from the readiness of the Blue Ghost lander to weather conditions at its launch site in Florida.

“We weren’t actually planning to have an eclipse until a few months prior to our launch, when we started evaluating and realizing that an eclipse was happening right before lunar sunset,” Allensworth said. “So luckily, that gave us some time to work some procedures and basically set up what we wanted to take images of, what cameras we wanted to run.”

The extra work paid off. Firefly released an image Friday showing a glint of sunlight reaching around the curvature of the Earth, some 250,000 miles (402,000 kilometers) away. This phenomenon is known as the “diamond ring” and is a subject of pursuit for many eclipse chasers, who travel to far-flung locations for a few minutes of totality.

A “diamond ring” appears around the edge of the Earth, a quarter-million miles from Firefly’s science station on the lunar surface. Credit: Firefly Aerospace

The Blue Ghost spacecraft, named for a species of firefly, took eclipse chasing to new heights. Not only did it see the Earth block the Sun from an unexplored location on the Moon, but the lander fell into shadow for 2 hours and 16 minutes, about 18 times longer than the longest possible total solar eclipse on the Earth.

The eclipse presented challenges for Firefly’s engineers monitoring the mission from Texas. Temperatures at the spacecraft’s airless landing site plummeted as darkness took hold, creating what Allensworth called a “pseudo lunar night.”

“We were seeing those temperatures rapidly start dropping,” Allensworth said Friday. “So it was kind of an interesting game of to play with the hardware to keep everything in its temperature bounds but also still powered on and capturing data.”

Shaping up

Using navigation cameras and autonomous guidance algorithms, the spacecraft detected potential hazards at its original landing site and diverted to a safer location more than 230 feet (70 meters) away, according to Allensworth.

Finally happy with the terrain below, Blue Ghost’s computer sent the command for landing, powered by eight thrusters pulsing in rapid succession to control the craft’s descent rate. The landing was gentler than engineers anticipated, coming down at less than 2.2 mph (1 meter per second).

According to preliminary data, Blue Ghost settled in a location just outside of its 330-foot (100-meter) target landing ellipse, probably due to the last-minute divert maneuvers ordered by the vehicle’s hazard avoidance system.

“It looks like we’re slightly out of it, but it’s really OK,” Allensworth said. “NASA has told us, more than anything, that they want us to make sure we land softly… They seem comfortable where we’re at.”

Firefly originally intended to develop a spacecraft based on the design of Israel’s Beresheet lander, which was the first private mission to attempt a landing on the Moon in 2019. The spacecraft crashed, and Firefly opted to go with a new design more responsive to NASA’s requirements.

“Managing the center of gravity and the mass of the lander is most significant, and that informs a lot of how it physically takes shape,” Allensworth said. “So we did want to keep certain things in mind about that, and that really is what led to the lander being wider, shorter, broader. We have these bigger foot pads on there. All of those things were very intentional to help make the lander as stable and predictable as possible.”

Firefly’s Blue Ghost lander, seen here inside the company’s spacecraft manufacturing facility in Cedar Park, Texas. Credit: Stephen Clark/Ars Technica

These design choices must happen early in a spacecraft’s development. Landing on the Moon comes with numerous complications, including an often-uneven surface and the lack of an atmosphere, rendering parachutes useless. A lander targeting the Moon must navigate itself to a safe landing site without input from the ground.

The Odysseus, or Nova-C, lander built by Intuitive Machines snapped one of its legs and fell over on its side after arriving on the Moon last year. The altimeter on Odysseus failed, causing it to come down with too much horizontal velocity. The lander returned some scientific data from the Moon and qualified as a partial success. The spacecraft couldn’t recharge its batteries after landing on its side, and Odysseus shut down a few days after landing.

The second mission by Intuitive Machines reached the Moon on March 6, but it suffered the same fate. After tipping over, the Athena lander succumbed to low power within hours, preventing it from accomplishing its science mission for NASA.

The landers designed by Intuitive Machines are tall and skinny, towering more than 14 feet (4.3 meters) tall with a width of about 5.2 feet (1.6 meters). The Blue Ghost vehicle is short and squatty in shape—about 6.6 feet tall and 11.5 feet wide (2-by-3.5 meters). Firefly’s approach requires fewer landing legs than Intuitive Machines—four instead of six.

Steve Altemus, co-founder and CEO of Intuitive Machines, defended the design of his company’s lander in a press briefing after the second lunar landing tip-over earlier this month. The Nova-C lander isn’t too top-heavy for a safe landing because most of its cargo attaches to the bottom of the spacecraft, and for now, Altemus said Intuitive Machines is not considering a redesign.

Intuitive Machines stacked its two fuel and oxidizer tanks on top of each other, resulting in a taller vehicle. The Nova-C vehicle uses super-cold methane and liquid oxygen propellants, enabling a fast journey to the Moon over just a few days. The four propellant tanks on Blue Ghost are arranged in a diagonal configuration, with two containing hydrazine fuel and two holding an oxidizer called nitrogen tetroxide. Firefly’s Blue Ghost took about six weeks to travel from launch until landing.

The design trade-off means Firefly’s lander is heavier, with four tanks instead of two, according to Will Coogan, Blue Ghost’s chief engineer at Firefly. By going with a stockier lander design, Firefly needed to install four tanks because the spacecraft’s fuel and oxidizer have different densities. If Firefly went with just two tanks side-by-side, the spacecraft’s center of mass would change continually as it burns propellant during the final descent to the Moon, creating an unnecessary problem for the lander’s guidance, navigation, and control system to overcome.

“You want to avoid that,” Coogan told Ars before Blue Ghost’s launch. “What you can do is you can either get four tanks and have fuel and oxidizer at diagonal angles, and then you’re always centered, or you can stay with two tanks, and you can stack them.”

A camera on Firefly’s Blue Ghost lander captured a view of its shadow after touching down on the Moon just after sunrise on March 2. Earth looms over the horizon. Credit: Firefly Aerospace

The four landing legs on the Blue Ghost vehicle have shock-absorbing feet, with bowl-shaped pads able to bend if the lander comes down on a rock or a slope.

“If we did come in a little bit faster, we needed the legs to be able to take that, so we tested the legs really significantly on the ground,” Allensworth said. “We basically loaded them up on a makeshift weight bench at different angles and slammed it into the ground, slammed it into concrete, slammed it into regular simulant rocks, boulders, at different angles to really characterize what the legs could do.

“It’s actually really funny, because one of the edge cases that we didn’t test is if we came down very lightly, with almost no acceleration,” she said. “And that was the case that the lander landed in. I was joking with our structural engineer that he wasted all his time.”

Proof positive

Firefly delivered 10 NASA-sponsored science and technology demonstration experiments to the lunar surface, operating under contract with NASA’s CLPS program. CLPS builds on the commercial, service-based business model of NASA’s commercial cargo and crew program for transportation to the International Space Station.

NASA officials knew this approach was risky. The last landing on the Moon by a US spacecraft was the last Apollo mission in 1972, and most of the companies involved in CLPS are less than 20 years old, with little experience in deep space missions.

A Pittsburgh company named Astrobotic failed to reach the Moon on its first attempt in January 2024. The next month, Houston-based Intuitive Machines landed its Nova-C spacecraft on the lunar surface, but it tipped over after one of its legs snapped at the moment of touchdown.

Firefly, based in Cedar Park, Texas, was the third company to try a landing. Originally established as a rocket developer, Firefly signed up to be a CLPS provider and won a $101 million contract with NASA in 2021 to transport a government-funded science package to the Moon. NASA’s instruments aboard the Blue Ghost lander cost about $44 million.

The successful landing of Firefly’s Blue Ghost earlier this month buoyed NASA’s expectations for CLPS. “Overall, it’s been a fabulous, wonderful proof positive that the CLPS model does work,” said Brad Bailey, assistant deputy associate administrator for exploration in NASA’s Science Mission Directorate.

NASA has seven more CLPS missions on contract. The next could launch as soon as August when Blue Origin plans to send its first Blue Moon lander to the Moon. NASA has booked two more Blue Ghost missions with Firefly and two more landing attempts with Intuitive Machines, plus one more flight by Astrobotic and one lander from Draper Laboratory.

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Here’s the secret to how Firefly was able to nail its first lunar landing Read More »

Rocket Report: ULA confirms cause of booster anomaly; Crew-10 launch on tap

ariane 6, china, falcon 9, Firefly Aerospace, isar aerospace, launch, long march 8, military space, NASA, Poland, rocket report, Science, Space, spacex, united launch alliance, vulcan / Shannon Garcia / March 14, 2025

The head of Poland’s space agency was fired over a bungled response to SpaceX debris falling over Polish territory.

A SpaceX Falcon 9 rocket with the company’s Dragon spacecraft on top is seen during sunset Tuesday at Launch Complex 39A at NASA’s Kennedy Space Center in Florida. Credit: SpaceX

Welcome to Edition 7.35 of the Rocket Report! SpaceX’s steamroller is still rolling, but for the first time in many years, it doesn’t seem like it’s rolling downhill. After a three-year run of perfect performance—with no launch failures or any other serious malfunctions—SpaceX’s Falcon 9 rocket has suffered a handful of issues in recent months. Meanwhile, SpaceX’s next-generation Starship rocket is having problems, too. Kiko Dontchev, SpaceX’s vice president of launch, addressed some (but not all) of these concerns in a post on X this week. Despite the issues with the Falcon 9, SpaceX has maintained a remarkable launch cadence. As of Thursday, SpaceX has launched 28 Falcon 9 flights since January 1, ahead of last year’s pace.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Alpha rocket preps for weekend launch. While Firefly Aerospace is making headlines for landing on the Moon, its Alpha rocket is set to launch again as soon as Saturday morning from Vandenberg Space Force Base, California. The two-stage, kerosene-fueled rocket will launch a self-funded technology demonstration satellite for Lockheed Martin. It’s the first of up to 25 launches Lockheed Martin has booked with Firefly over the next five years. This launch will be the sixth flight of an Alpha rocket, which has become a leader in the US commercial launch industry for dedicated missions with 1 ton-class satellites.

Firefly’s OG … The Alpha rocket was Firefly’s first product, and it has been a central piece of the company’s development since 2014. Like Firefly itself, the Alpha rocket program has gone through multiple iterations, including a wholesale redesign nearly a decade ago. Sure, Firefly can’t claim any revolutionary firsts with the Alpha rocket, as it can with its Blue Ghost lunar lander. But without Alpha, Firefly wouldn’t be where it is today. The Texas-based firm is one of only four US companies with an operational orbital-class rocket. One thing to watch for is how quickly Firefly can ramp up its Alpha launch cadence. The rocket only flew once last year.

Isar Aerospace celebrates another win. In last week’s Rocket Report, we mentioned that the German launch startup Isar Aerospace won a contract with a Japanese company to launch a 200-kilogram commercial satellite in 2026. But wait, there’s more! On Wednesday, the Norwegian Space Agency announced it awarded a contract to Isar Aerospace for the launch of a pair of satellites for the country’s Arctic Ocean Surveillance initiative, European Spaceflight reports. The satellites are scheduled to launch on Isar’s Spectrum rocket from Andøya Spaceport in Norway by 2028.

First launch pending … These recent contract wins are a promising sign for Isar Aerospace, which is also vying for contracts to launch small payloads for the European Space Agency. The Spectrum rocket could launch on its inaugural flight within a matter of weeks, and if successful, it could mark a transformative moment for the European space industry, which has long been limited to a single launch provider: the French company Arianespace. (submitted by EllPeaTea)

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Mother Nature holds up Oz launch. The first launch by Gilmour Space has been postponed again due to a tropical cyclone that brought severe weather to Australia’s Gold Coast region earlier this month, InnovationAus.com reports. Tropical Cyclone Alfred didn’t significantly impact Gilmour’s launch site, but the storm did cause the company to suspend work at its corporate headquarters in Southeast Queensland. With the storm now over, Gilmour is reassessing when it might be ready to launch its Eris rocket. Reportedly, the delay could be as long as two weeks or more.

A regulatory storm … Gilmour aims to become the first Australian company to launch a rocket into orbit. Last month, Gilmour announced the launch date for the Eris rocket was set for no earlier than March 15, but Tropical Cyclone Alfred threw this schedule out the window. Gilmour said it received a launch license from the Australian Space Agency in November and last month secured approvals to clear airspace around the launch site. But there’s still a hitch. The license is conditional on final documentation for the launch being filed and agreed with the space agency, and this process is stretching longer than anticipated. (submitted by ZygP)

What is going on at SpaceX? As we mention in the introduction to this week’s Rocket Report, it has been an uncharacteristically messy eight months for SpaceX. These speed bumps include issues with the Falcon 9 rocket’s upper stage on three missions, two lost Falcon 9 boosters, and consecutive failures of SpaceX’s massive Starship rocket on its first two test flights of the year. So what’s behind SpaceX’s bumpy ride? Ars wrote about the pressures facing SpaceX employees as Elon Musk pushes his workforce ever-harder to accelerate toward what Musk might call a multi-planetary future.

Headwinds or tailwinds? … No country or private company ever launched as many times as SpaceX flew its fleet of Falcon 9 rockets in 2024. At the same time, the company has been attempting to move its talented engineering team off the Falcon 9 and Dragon programs and onto Starship to keep that ambitious program moving forward. This is all happening as Musk has taken on significant roles in the Trump administration, stirring controversy and raising questions about his motives and potential conflicts of interest. However, it may be not so much Musk’s absence from SpaceX that is causing these issues but more the company’s relentless culture. As my colleague Eric Berger suggested in his piece, it seems possible that, at least for now, SpaceX has reached the speed limit for commercial spaceflight.

A titan of Silicon Valley enters the rocket business. Former Google chief executive Eric Schmidt has taken a controlling interest in the Long Beach, California-based Relativity Space, Ars reports. Schmidt’s involvement with Relativity has been quietly discussed among space industry insiders for a few months. Multiple sources told Ars that he has largely been bankrolling the company since the end of October, when the company’s previous fundraising dried up. Now, Schmidt is Relativity’s CEO.

Unclear motives … It is not immediately clear why Schmidt is taking a hands-on approach at Relativity. However, it is one of the few US-based companies with a credible path toward developing a medium-lift rocket that could potentially challenge the dominance of SpaceX and its Falcon 9 rocket. If the Terran R booster becomes commercially successful, it could play a big role in launching megaconstellations. Schmidt’s ascension also means that Tim Ellis, the company’s co-founder, chief executive, and almost sole public persona for nearly a decade, is now out of a leadership position.

Falcon 9 deploys NASA’s newest space telescope. Satellites come in all shapes and sizes, but there aren’t any that look quite like SPHEREx, an infrared observatory NASA launched Tuesday night in search of answers to simmering questions about how the Universe, and ultimately life, came to be, Ars reports. The SPHEREx satellite rocketed into orbit from California aboard a SpaceX Falcon 9 rocket, beginning a two-year mission surveying the sky in search of clues about the earliest periods of cosmic history, when the Universe rapidly expanded and the first galaxies formed. SPHEREx will also scan for pockets of water ice within our own galaxy, where clouds of gas and dust coalesce to form stars and planets.

Excess capacity … SPHEREx has lofty goals, but it’s modest in size, weighing just a little more than a half-ton at launch. This meant the Falcon 9 rocket had plenty of extra room for four other small satellites that will fly in formation to image the solar wind as it travels from the Sun into the Solar System. The four satellites are part of NASA’s PUNCH mission. SPHEREx and PUNCH are part of NASA’s Explorers program, a series of cost-capped science missions with a lineage going back to the dawn of the Space Age. SPHEREx and PUNCH have a combined cost of about $638 million. (submitted by EllPeaTea)

China has launched another batch of Internet satellites. A new group of 18 satellites entered orbit Tuesday for the Thousand Sails constellation with the first launch from a new commercial launch pad, Space News reports. The satellites launched on top of a Long March 8 rocket from Hainan Commercial Launch Site near Wenchang on Hainan Island. The commercial launch site has two pads, the first of which entered service with a launch last year. This mission was the first to launch from the other pad at the commercial spaceport, which is gearing up for an uptick in Chinese launch activity to continue deploying satellites for the Thousand Sails network and other megaconstellations.

Sailing on … The Thousand Sails constellation, also known as Qianfan, or G60 Starlink, is a broadband satellite constellation spearheaded by Shanghai Spacecom Satellite Technology (SSST), also known as Spacesail, Space News reported. The project, which aims to deploy 14,000 satellites, seeks to compete in the global satellite Internet market. Spacesail has now launched 90 satellites into near-polar orbits, and the operator previously stated it aims to have 648 satellites in orbit by the end of 2025. If Spacesail continues launching 18 satellites per rocket, this goal would require 31 more launches this year. (submitted by EllPeaTea)

NASA, SpaceX call off astronaut launch. With the countdown within 45 minutes of launch, NASA called off an attempt to send the next crew to the International Space Station Wednesday evening to allow more time to troubleshoot a ground system hydraulics issue, CBS News reports. During the countdown Wednesday, SpaceX engineers were troubleshooting a problem with one of two clamp arms that hold the Falcon 9 rocket to its strongback support gantry. Hydraulics are used to retract the two clamps prior to launch.

Back on track … NASA confirmed Thursday SpaceX ground teams completed inspections of the hydraulics system used for the clamp arm supporting the Falcon 9 rocket and successfully flushed a suspected pocket of trapped air in the system, clearing the way for another launch attempt Friday evening. This mission, known as Crew-10, will ferry two NASA astronauts, a Japanese mission specialist, and a Russian cosmonaut to the space station. They will replace a four-person crew currently at the ISS, including Butch Wilmore and Suni Williams, who have been in orbit since last June after flying to space on Boeing’s Starliner capsule. Starliner returned to Earth without its crew due to a problem with overheating thrusters, leaving Wilmore and Williams behind to wait for a ride home with SpaceX.

SpaceX’s woes reach Poland’s space agency. The president of the Polish Space Agency, Grzegorz Wrochna, has been dismissed following a botched response to the uncontrolled reentry of a Falcon 9 second stage that scattered debris across multiple locations in Poland, European Spaceflight reports. The Falcon 9’s upper stage was supposed to steer itself toward a controlled reentry last month after deploying a set of Starlink satellites, but a propellant leak prevented it from doing so. Instead, the stage remained in orbit for nearly three weeks before falling back into the atmosphere February 19, scattering debris fragments at several locations in Poland.

A failure to communicate … In the aftermath of the Falcon 9’s uncontrolled reentry, the Polish Space Agency (POLSA) claimed it sent warnings of the threat of falling space debris to multiple departments of the Polish government. One Polish ministry disputed this claim, saying it was not adequately warned about the uncontrolled reentry. POLSA later confirmed it sent information regarding the reentry to a wrong email address. Making matters worse, the Polish Space Agency reported it was hacked on March 2. The Polish government apparently had enough and fired the head of the space agency March 11.

Vulcan booster anomaly blamed on “manufacturing defect.” The loss of a solid rocket motor nozzle on the second flight of United Launch Alliance’s Vulcan Centaur last October was caused by a manufacturing defect, Space News reports. In a roundtable with reporters Wednesday, ULA chief executive Tory Bruno said the problem has been corrected as the company awaits certification of the Vulcan rocket by the Space Force. The nozzle fell off the bottom of one of the Vulcan launcher’s twin solid rocket boosters about a half-minute into its second test flight last year. The rocket continued its climb into space, but ULA and Northrop Grumman, which supplies solid rocket motors for Vulcan, set up an investigation to find the cause of the nozzle malfunction.

All the trimmings … Bruno said the anomaly was traced to a “manufacturing defect” in one of the internal parts of the nozzle, an insulator. Specific details, he said, remained proprietary, according to Space News. “We have isolated the root cause and made appropriate corrective actions,” he said, which were confirmed in a static-fire test of a motor at a Northrop test site in Utah in February. “So we are back continuing to fabricate hardware and, at least initially, screening for what that root cause was.” Bruno said the investigation was aided by recovery of hardware that fell off the motor while in flight and landed near the launch pad in Florida, as well as “trimmings” of material left over from the manufacturing process. ULA also recovered both boosters from the ocean so engineers could compare the one that lost its nozzle to the one that performed normally. The defective hardware “just stood out night and day,” Bruno said. “It was pretty clear that that was an outlier, far out of family.” Meanwhile, ULA has trimmed its launch forecast for this year, from a projection of up to 20 launches down to a dozen. (submitted by EllPeaTea)

Next three launches

March 14: Falcon 9 | Crew-10 | Kennedy Space Center, Florida | 23: 03 UTC

March 15: Electron | QPS-SAR-9 | Mahia Peninsula, New Zealand | 00: 00 UTC

March 15: Long March 2B | Unknown Payload | Jiuquan Satellite Launch Center, China | 04: 10 UTC

Rocket Report: ULA confirms cause of booster anomaly; Crew-10 launch on tap Read More »

Two lunar landers are on the way to the Moon after SpaceX’s double moonshot

clps, Commercial space, falcon 9, Firefly Aerospace, ispace, Japan, launch, moon, NASA, Science, Space / Kelly Newman / January 16, 2025

Julianna Scheiman, director of NASA science missions for SpaceX, said it made sense to pair the Firefly and ispace missions on the same Falcon 9 rocket.

“When we have two missions that can each go to the Moon on the same launch, that is something that we obviously want to take advantage of,” Scheiman said. “So when we found a solution for the Firefly and ispace missions to fly together on the same Falcon 9, it was a no-brainer to put them together.”

SpaceX stacked the two landers, one on top of the other, inside the Falcon 9’s payload fairing. Firefly’s lander, the larger of the two spacecraft, rode on top of the stack and deployed from the rocket first. The Resilience lander from ispace launched in the lower position, cocooned inside a specially designed canister. Once Firefly’s lander separated from the Falcon 9, the rocket jettisoned the canister, performed a brief engine firing to maneuver into a slightly different orbit, then released ispace’s lander.

This dual launch arrangement resulted in a lower launch price for Firefly and ispace, according to Scheiman.

“At SpaceX, we are really interested in and invested in lowering the cost of launch for everybody,” she said. “So that’s something we’re really proud of.”

The Resilience lunar lander is pictured at ispace’s facility in Japan last year. The company’s small Tenacious rover is visible on the upper left part of the spacecraft. credit: ispace Credit: ispace

The Blue Ghost and Resilience landers will take different paths toward the Moon.

Firefly’s Blue Ghost will spend about 25 days in Earth orbit, then four days in transit to the Moon. After Blue Ghost enters lunar orbit, Firefly’s ground team will verify the readiness of the lander’s propulsion and navigation systems and execute several thruster burns to set up for landing.

Blue Ghost’s final descent to the Moon is tentatively scheduled for March 2. The target landing site is in Mare Crisium, an ancient 350-mile-wide (560-kilometer) impact basin in the northeast part of the near side of the Moon.

After touchdown, Blue Ghost will operate for about 14 days (one entire lunar day). The instruments aboard Firefly’s lander include a subsurface drill, an X-ray imager, and an experimental electrodynamic dust shield to test methods of repelling troublesome lunar dust from accumulating on sensitive spacecraft components.

The Resilience lander from ispace will take four to five months to reach the Moon. It carries several intriguing tech demo experiments, including a water electrolyzer provided by a Japanese company named Takasago Thermal Engineering. This demonstration will test equipment that future lunar missions could use to convert the Moon’s water ice resources into electricity and rocket fuel.

The lander will also deploy a “micro-rover” named Tenacious, developed by an ispace subsidiary in Luxembourg. The Tenacious rover will attempt to scoop up lunar soil and capture high-definition imagery of the Moon.

Ron Garan, CEO of ispace’s US-based subsidiary, told Ars that this mission is “pivotal” for the company.

“We were not fully successful on our first mission,” Garan said in an interview. “It was an amazing accomplishment, even though we didn’t have a soft landing… Although the hardware worked flawlessly, exactly as it was supposed to, we did have some lessons learned in the software department. The fixes to prevent what happened on the first mission from happening on the second mission were fairly straightforward, so that boosts our confidence.”

The ispace subsidiary led by Garan, a former NASA astronaut, is based in Colorado. While the Resilience lander launched Wednesday is not part of the CLPS program, the company will build an upgraded lander for a future CLPS mission for NASA, led by Draper Laboratory.

“I think the fact that we have two lunar landers on the same rocket for the first time in history is pretty substantial,” Garan said. I think we all are rooting for each other.”

Investors need to see more successes with commercial lunar landers to fully realize the market’s potential, Garan said.

“That market, right now, is very nascent. It’s very, very immature. And one of the reasons for that is that it’s very difficult for companies that are contemplating making investments on equipment, experiments, etc., to put on the lunar surface and lunar orbit,” Garan said. “It’s very difficult to make those investments, especially if they’re long-term investments, because there really hasn’t been a proof of concept yet.”

“So every time we have a success, that makes it more likely that these companies that will serve as the foundation of a commercial lunar market movement will be able to make those investments,” Garan said. “Conversely, every time we have a failure, the opposite happens.”

Two lunar landers are on the way to the Moon after SpaceX’s double moonshot Read More »

Firefly Aerospace rakes in more cash as competitors struggle for footing

alpha, Commercial space, Firefly Aerospace, launch, medium launch vehicle, Science, Space / Shannon Garcia / November 13, 2024

More than just one thing

Firefly’s majority owner is the private equity firm AE Industrial Partners, and the Series D funding round was led by Michigan-based RPM Ventures.

“Few companies can say they’ve defined a new category in their industry—Firefly is one of those,” said Marc Weiser, a managing director at RPM Ventures. “They have captured their niche in the market as a full service provider for responsive space missions and have become the pinnacle of what a modern space and defense technology company looks like.”

This descriptor—a full service provider—is what differentiates Firefly from most other space companies. Firefly’s crosscutting work in small and medium launch vehicles, rocket engines, lunar landers, and in-space propulsion propels it into a club of wide-ranging commercial space companies that, arguably, only includes SpaceX, Blue Origin, and Rocket Lab.

NASA has awarded Firefly three task orders under the Commercial Lunar Payload Services (CLPS) program. Firefly will soon ship its first Blue Ghost lunar lander to Florida for final preparations to launch to the Moon and deliver 10 NASA-sponsored scientific instruments and tech demo experiments to the lunar surface. NASA has a contract with Firefly for a second Blue Ghost mission, plus an agreement for Firefly to transport a European data relay satellite to lunar orbit.

Firefly also boasts a healthy backlog of missions on its Alpha rocket. In June, Lockheed Martin announced a deal for as many as 25 Alpha launches through 2029. Two months later, L3Harris inked a contract with Firefly for up to 20 Alpha launches. Firefly has also signed Alpha launch contracts with NASA, the National Oceanic and Atmospheric Administration (NOAA), the Space Force, and the National Reconnaissance Office. One of these Alpha launches will deploy Firefly’s first orbital transfer vehicle, named Elytra, designed to host customer payloads and transport them to different orbits following separation from the launcher’s upper stage.

And there’s the Medium Launch Vehicle, a rocket Firefly and Northrop Grumman hope to launch as soon as 2026. But first, the companies will fly an MLV booster stage with seven kerosene-fueled Miranda engines on a new version of Northrop Grumman’s Antares rocket for cargo deliveries to the International Space Station. Northrop Grumman has retired the previous version of Antares after losing access to Russian rocket engines in the wake of Russia’s invasion of Ukraine.

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Rocket Report: Firefly’s CEO steps down; Artemis II core stage leaves factory

astra, china, Commercial space, Firefly Aerospace, launch, long march, NASA, rocket report, Science, Space, space launch system, spacex, starship / DJ Henderson / July 20, 2024

Vaya con dios —

Rocket Factory Augsburg completed qualification of its upper stage for a first launch this year.

Stephen Clark – Jul 19, 2024 11: 00 am UTC

The core stage for NASA's second Space Launch System rocket rolls aboard a barge that will take it from New Orleans to Kennedy Space Center in Florida. — Enlarge / The core stage for NASA’s second Space Launch System rocket rolls aboard a barge that will take it from New Orleans to Kennedy Space Center in Florida.

Welcome to Edition 7.03 of the Rocket Report! One week ago, SpaceX suffered a rare failure of its workhorse Falcon 9 rocket. In fact, it was the first time the latest version of the Falcon 9, known as the Block 5, has ever failed on its prime mission after nearly 300 launches. The world’s launch pads have been silent since the grounding of the Falcon 9 fleet after last week’s failure. This isn’t surprising, but it’s noteworthy. After all, the Falcon 9 has flown more this year than all of the world’s other rockets combined and is fundamental to much of what the world does in space.

Astra finally goes private, again. A long-simmering deal for Astra’s founders to take the company private has been finalized, the company announced Thursday, capping the rocket launch company’s descent from blank-check darling to delisting in three years, Bloomberg reports. The launch company’s valuation peaked at $3.9 billion in 2021, the year it went public, and was worth about $12.2 million at the end of March, according to data compiled by Bloomberg. Astra’s chief executive officer, Chris Kemp, and chief technology officer, Adam London, founded the company in 2016 with the goal of essentially commoditizing launch services for small satellites. But Astra’s rockets failed to deliver and fell short of orbit five times in seven tries.

Spiraling … Astra’s stock price tanked after the spate of launch failures, drying up its funding spigot as Kemp tried to pivot toward a slightly larger, more reliable rocket. Astra acquired a company named Apollo Fusion in 2021, entering a new business segment to produce electric thrusters for small satellites. But Astra’s launch business faltered, and last November Kemp and London submitted an offer to retake ownership of the company. Astra announced the closure of the take-private deal Thursday, with Kemp and London acquiring the company’s outstanding shares for 50 cents per share in cash, below the stock’s final listing price of 53 cents. “We will now focus all of our attention on a successful launch of Rocket 4, delivering satellite engines to our customers, and building a company of consequence,” Kemp said. (submitted by EllPeaTea and Ken the Bin)

Firefly chief leaves company. Launch startup Firefly Aerospace parted ways with CEO Bill Weber, Payload reports. The announcement of Weber’s departure late Wednesday came two days after Payload reported Firefly was investigating claims of an alleged inappropriate relationship between him and a female employee. “Firefly Aerospace’s Board of Directors announced that Bill Weber is no longer serving as CEO of the company, effective immediately,” the company said in a statement Wednesday night. Peter Schumacher takes over as interim CEO while Firefly searches for a new permanent chief executive. Schumacher was an interim CEO at Firefly before Weber’s hiring in 2022.

Two days and gone … Payload published the first report of Weber’s alleged improper relationship with a female employee Monday. Two days later, Weber was gone. Payload reported an executive brought his concerns about the alleged relationship to Firefly’s board and resigned because he lost confidence in leadership at the company. Citing four current and former employees, Payload reported Firefly’s culture became “chaotic” since Weber took the helm in 2022 after its acquisition by AE Industrial Partners. The Texas-based company achieved some success during Weber’s tenure, with four orbital launches of its Alpha rocket, although two of the flights ended up in lower-than-planned orbits. (submitted by Ken the Bin)

The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.

Themis hop tests delayed to next year. The initial hop tests of the European Themis reusable booster, developed by ArianeGroup and funded by ESA, won’t start until next year, European Spaceflight reports. The Swedish Space Corporation, which operates the space center in Sweden where Themis will initially fly, confirmed the schedule change. Once ArianeGroup moves on to higher altitude flights, the testing will be moved to the Guiana Space Center. ESA awarded the first development contract for the Themis booster in 2019, and the first hop tests were then scheduled for 2022. Themis’ hops will be similar to SpaceX’s Grasshopper rocket, which performed a series of up-and-down atmospheric test flights before SpaceX started recovering and reusing Falcon 9 boosters.

Fate of Themis … The Themis booster is powered by the methane-fueled Prometheus engine, also funded by ESA. A large European reusable rocket is unlikely to fly until the 2030s, but a subsidiary of ArianeGroup named MaiaSpace is developing a smaller partially reusable two-stage rocket slated to debut as soon as next year. The Maia rocket will use a modified Themis booster as its first stage. “As a result, for MaiaSpace, the continued and rapid development of the Themis program is essential to ensure it can hit its projected target of an inaugural flight of Maia in 2025,” European Spaceflight reports. (submitted by Ken the Bin)

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Rocket Report: Firefly delivers for NASA; Polaris Dawn launching this month

alpha, ariane 6, blue origin, china, Commercial space, eumetsat, Firefly Aerospace, h3 rocket, Japan, launch, NASA, rocket report, Science, Space, space pioneer, spacex, starship, stoke space, united launch alliance / Kelly Newman / July 6, 2024

No holds barred —

The all-private Polaris Dawn spacewalk mission is set for launch no earlier than July 31.

Stephen Clark – Jul 5, 2024 10: 14 pm UTC

Four kerosene-fueled Reaver engines power Firefly's Alpha rocket off the pad at Vandenberg Space Force Base, California. — Enlarge / Four kerosene-fueled Reaver engines power Firefly’s Alpha rocket off the pad at Vandenberg Space Force Base, California.

Welcome to Edition 7.01 of the Rocket Report! We’re compiling this week’s report a day later than usual due to the Independence Day holiday. Ars is beginning its seventh year publishing this weekly roundup of rocket news, and there’s a lot of it this week despite the holiday here in the United States. Worldwide, there were 122 launches that flew into Earth orbit or beyond in the first half of 2024, up from 91 in the same period last year.

As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Firefly launches its fifth Alpha flight. Firefly Aerospace placed eight CubeSats into orbit on a mission funded by NASA on the first flight of the company’s Alpha rocket since an upper stage malfunction more than half a year ago, Space News reports. The two-stage Alpha rocket lifted off from Vandenberg Space Force Base in California late Wednesday, two days after an issue with ground equipment aborted liftoff just before engine ignition. The eight CubeSats come from NASA centers and universities for a range of educational, research, and technology demonstration missions. This was the fifth flight of Firefly’s Alpha rocket, capable of placing about a metric ton of payload into low-Earth orbit.

Anomaly resolution … This was the fifth flight of an Alpha rocket since 2021 and the fourth Alpha flight to achieve orbit. But the last Alpha launch in December failed to place its Lockheed Martin payload into the proper orbit due to a problem during the relighting of its second-stage engine. On this week’s launch, Alpha deployed its NASA-sponsored payloads after a single burn of the second stage, then completed a successful restart of the engine for a plane change maneuver. Engineers traced the problem on the last Alpha flight to a software error. (submitted by Ken the Bin)

Two companies added to DoD’s launch pool. Blue Origin and Stoke Space Technologies — neither of which has yet reached orbit — have been approved by the US Space Force to compete for future launches of small payloads, Breaking Defense reports. Blue Origin and Stoke Space join a roster of launch companies eligible to compete for launch task orders the Space Force puts up for bid through the Orbital Services Program-4 (OSP-4) contract. Under this contract, Space Systems Command buys launch services for payloads 400 pounds (180 kilograms) or greater, enabling launch from 12 to 24 months of the award of a task order. The OSP-4 contract has an “emphasis on small orbital launch capabilities and launch solutions for Tactically Responsive Space mission needs,” said Lt. Col. Steve Hendershot, chief of Space Systems Command’s small launch and targets division.

An even dozen … Blue Origin aims to launch its orbital-class New Glenn rocket for the first time as soon as late September, while Stoke Space aims to fly its Nova rocket on an orbital test flight next year. The addition of these two companies means there are 12 providers eligible to bid on OSP-4 task orders. The other companies are ABL Space Systems, Aevum, Astra, Firefly Aerospace, Northrop Grumman, Relativity Space, Rocket Lab, SpaceX, United Launch Alliance, and X-Bow. (submitted by Ken the Bin and brianrhurley)

The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.

Italian startup test-fires small rocket. Italian rocket builder Sidereus Space Dynamics has completed the first integrated system test of its EOS rocket, European Spaceflight reports. This test occurred Sunday, culminating in a firing of the rocket’s kerosene/liquid oxygen MR-5 main engine for approximately 11 seconds. The EOS rocket is a novel design, utilizing a single-stage-to-orbit architecture, with the reusable booster returning to Earth from orbit for recovery under a parafoil. The rocket stands less than 14 feet (4.2 meters) tall and will be capable of delivering about 29 pounds (13 kilograms) of payload to low-Earth orbit.

A lean operation … After it completes integrated testing on the ground, the company will conduct the first low-altitude EOS test flights. Founded in 2019, Sidereus has raised 6.6 million euros ($7.1 million) to fund the development of the EOS rocket. While this is a fraction of the funding other European launch startups like Isar Aerospace, MaiaSpace, and Orbex have attracted, the Sidereus’s CEO, Mattia Barbarossa, has previously stated that the company intends to “reshape spaceflight in a fraction of the time and with limited resources.” (submitted by EllPeaTea and Ken the Bin)

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Rocket Report: China flies reusable rocket hopper; Falcon Heavy dazzles

china, european space agency, falcon 9, falcon heavy, Firefly Aerospace, launch, rocket lab, rocket report, Science, Space, spacex, united launch alliance, vulcan / Shannon Garcia / June 28, 2024

SpaceX's 10th Falcon Heavy rocket climbs into orbit with a new US government weather satellite. — Enlarge / SpaceX’s 10th Falcon Heavy rocket climbs into orbit with a new US government weather satellite.

Welcome to Edition 6.50 of the Rocket Report! SpaceX launched its 10th Falcon Heavy rocket this week with the GOES-U weather satellite for NOAA, and this one was a beauty. The late afternoon timing of the launch and atmospheric conditions made for great photography. Falcon Heavy has become a trusted rocket for the US government, and its next flight in October will deploy NASA’s Europa Clipper spacecraft on the way to explore one of Jupiter’s enigmatic icy moons.

Sir Peter Beck dishes on launch business. Ars spoke with the recently knighted Peter Beck, founder and CEO of Rocket Lab, on where his scrappy company fits in a global launch marketplace dominated by SpaceX. Rocket Lab racked up the third-most number of orbital launches by any US launch company (it’s headquartered in California but primarily assembles and launches rockets in New Zealand). SpaceX’s rideshare launch business with the Falcon 9 rocket is putting immense pressure on small launch companies like Rocket Lab. However, Beck argues his Electron rocket is a bespoke solution for customers desiring to put their satellite in a specific place at a specific time, a luxury they can’t count on with a SpaceX rideshare.

Ruthlessly efficient … A word that Beck returned to throughout his interview with Ars was “ruthless.” He said Rocket Lab’s success is a result of the company being “ruthlessly efficient and not making mistakes.” At one time, Rocket Lab was up against Virgin Orbit in the small launch business, and Virgin Orbit had access to capital through billionaire Richard Branson. Now, SpaceX is the 800-pound gorilla in the market. “We have a saying here at Rocket Lab that we have no money, so we have to think. We’ve never been in a position to outspend our competitors. We just have to out-think them. We have to be lean and mean.”

Firefly reveals plans for new launch sites. Firefly Aerospace plans to use the state of Virginia-owned launch pad at NASA’s Wallops Flight Facility for East Coast launches of its Alpha small-satellite rocket, Aviation Week reports. The company plans to use Pad 0A for US military and other missions, particularly those requiring tight turnaround between procurement and launch. This is the same launch pad previously used by Northrop Grumman’s Antares rocket, and it’s the soon-to-be home of the Medium Launch Vehicle (MLV) jointly developed by Northrop and Firefly. The launch pad will be configured for Alpha launches beginning in 2025, according to Firefly, which previously planned to develop an Alpha launch pad at Cape Canaveral Space Force Station in Florida. Now, Alpha and MLV rockets will fly from the same site on the East Coast, while Alpha will continue launching from the West Coast at Vandenberg Space Force Base, California.

Hello, Sweden… A few days after the announcement for launches from Virginia, Firefly unveiled a collaborative agreement with Swedish Space Corporation to launch Alpha rockets from the Esrange Space Center in Sweden as soon as 2026. Esrange has been the departure point for numerous suborbital and sounding rocket for nearly 50 years, but the spaceport is being upgraded for orbital satellite launches. A South Korean startup named Perigee Aerospace announced in May it signed an agreement to be the first user of Esrange’s orbital launch capability. Firefly is the second company to make plans to launch satellites from the remote site in northern Sweden. (submitted by Ken the Bin and brianrhurley)

The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.

China hops closer to reusable rockets. The Shanghai Academy of Spaceflight Technology (SAST), part of China’s apparatus of state-owned aerospace companies, has conducted the country’s highest altitude launch and landing test so far as several teams chase reusable rocket capabilities, Space News reports. A 3.8-meter-diameter (9.2-foot) test article powered by three methane liquid-oxygen engines lifted off from the Gobi Desert on June 23 and soared to an altitude of about 12 kilometers (7.5 miles) before setting down successfully for a vertical propulsive touchdown on landing legs at a nearby landing area. SAST will follow up with a 70-kilometer (43.5-mile) suborbital test using grid fins for better control. A first orbital flight of the new reusable rocket is planned for 2025.

Lots of players … If you don’t exclusively follow China’s launch sector, you should be forgiven for being unable to list all the companies working on new reusable rockets. Late last year, a Chinese startup named iSpace flew a hopper rocket testbed to an altitude of several hundred meters as part of a development program for the company’s upcoming partially reusable Hyperbola 2 rocket. A company named Space Pioneer plans to launch its medium-class Tianlong 3 rocket for the first time later this year. Tianlong 3 looks remarkably like SpaceX’s Falcon 9, and its first stage will eventually be made reusable. China recently test-fired engines for the government’s new Long March 10, a partially reusable rocket planned to become China’s next-generation crew launch vehicle. These are just a few of the reusable rocket programs in China. (submitted by Ken the Bin)

Spanish launch startup invests in Kourou. PLD Space says it is ready to start construction at a disused launch complex at the Guiana Space Center in Kourou, French Guiana. The Spanish launch startup announced this week a 10 million euro ($10.7 million) investment in the launch complex for its Miura 5 rocket, with preparations of the site set to begin “after the summer.” The launch pad was previously used by the French Diamant rocket in the 1970s and is located several miles away from the launch pads used by the European Ariane 6 and Vega rockets. PLD Space is on track to become the first fully commercial company to launch from the spaceport in South America.

Free access to space … Also this week, PLD Space announced a new program to offer space aboard the first two flights of its Miura 5 rocket for free, European Spaceflight reports. The two-stage Miura 5 rocket will be capable of delivering about a half-ton of payload mass into a Sun-synchronous orbit. PLD Space will offer free launch services aboard the first two Miura 5 flights, which are expected to take place in late 2025 and early 2026. The application process will close on July 30, and winning proposals will be announced on November 30. (submitted by Ken the Bin and EllPeaTea)

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