National Reconnaissance Office

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It’s hunting season in orbit as Russia’s killer satellites mystify skywatchers


“Once more, we play our dangerous game—a game of chess—against our old adversary.”

In this pool photograph distributed by the Russian state media agency Sputnik, Russia’s President Vladimir Putin gives a speech during the Victory Day military parade at Red Square in central Moscow on May 9, 2025. Credit: Yacheslav Prokofyev/Pool/AFP via Getty Images

Russia is a waning space power, but President Vladimir Putin has made sure he still has a saber to rattle in orbit.

This has become more evident in recent weeks, when we saw a pair of rocket launches carrying top-secret military payloads, the release of a mysterious object from a Russian mothership in orbit, and a sequence of complex formation-flying maneuvers with a trio of satellites nearly 400 miles up.

In isolation, each of these things would catch the attention of Western analysts. Taken together, the frenzy of maneuvers represents one of the most significant surges in Russian military space activity since the end of the Cold War. What’s more, all of this is happening as Russia lags further behind the United States and China in everything from rockets to satellite manufacturing. Russian efforts to develop a reusable rocket, field a new human-rated spacecraft to replace the venerable Soyuz, and launch a megaconstellation akin to SpaceX’s Starlink are going nowhere fast.

Russia has completed just eight launches to orbit so far this year, compared to 101 orbital attempts by US launch providers and 36 from China. This puts Russia on pace for the fewest number of orbital launch attempts since 1961, the year Soviet citizen Yuri Gagarin became the first person to fly in space.

For the better part of three decades, Russia’s space program could rely on money from Western governments and commercial companies to build rockets, launch satellites, and ferry astronauts to and from the International Space Station. The money tap dried up after Russia’s invasion of Ukraine. Russia also lost access to Ukrainian-made components to go into their launch vehicles and satellites.

Chasing a Keyhole

Amid this retrenchment, Russia is targeting what’s left of its capacity for innovation in space toward pestering the US military. US intelligence officials last year said they believed Russia was pursuing a project to place a nuclear weapon in space. The detonation of a nuclear bomb in orbit could muck up the space environment for years, indiscriminately disabling countless satellites, whether they’re military or civilian.

Russia denied that it planned to launch a satellite with a nuclear weapon, but the country’s representative in the United Nations vetoed a Security Council resolution last year that would have reaffirmed a nearly 50-year-old ban on placing weapons of mass destruction into orbit.

While Russia hasn’t actually put a nuclear bomb into orbit yet, it’s making progress in fielding other kinds of anti-satellite systems. Russia destroyed one of its own satellites with a ground-launched missile in 2021, and high above us today, Russian spacecraft are stalking American spy satellites and keeping US military officials on their toes with a rapid march toward weaponizing space.

The world’s two other space powers, the United States and China, are developing their own “counter-space” weapons. But the US and Chinese militaries have largely focused on using their growing fleets of satellites as force multipliers in the terrestrial domain, enabling precision strikes, high-speed communications, and targeting for air, land, and naval forces. That is starting to change, with US Space Force commanders now openly discussing their own ambitions for offensive and defensive counter-space weapons.

Three of Russia’s eight orbital launches this year have carried payloads that could be categorized as potential anti-satellite weapons, or at least prototypes testing novel technologies that could lead to one. (For context, three of Russia’s other launches this year have gone to the International Space Station, and two launched conventional military communications or navigation satellites.)

One of these mystery payloads launched on May 23, when a Soyuz rocket boosted a satellite into a nearly 300-mile-high orbit perfectly aligned with the path of a US spy satellite owned by the National Reconnaissance Office. The new Russian satellite, designated Kosmos 2588, launched into the same orbital plane as an American satellite known to the public as USA 338, which is widely believed to be a bus-sized KH-11, or Keyhole-class, optical surveillance satellite.

A conceptual drawing of a KH-11 spy satellite, with internal views, based on likely design similarities to NASA’s Hubble Space Telescope. Credit: Giuseppe De Chiara/CC BY-SA 3.0

The governments of Russia and the United States use the Kosmos and USA monikers as cover names for their military satellites.

While their exact design and capabilities are classified, Keyhole satellites are believed to provide the sharpest images of any spy satellite in orbit. They monitor airfields, naval ports, missile plants, and other strategic sites across the globe. In the zeitgeist of geopolitics, China, Russia, Iran, and North Korea are the likeliest targets for the NRO’s Keyhole satellites. To put it succinctly, Keyhole satellites are some of the US government’s most prized assets in space.

Therefore, it’s not surprising to assume a potential military adversary might want to learn more about them or be in a position to disable or destroy them in the event of war.

Orbital ballet

A quick refresher on orbital mechanics is necessary here. Satellites orbit the Earth in flat planes fixed in inertial space. It’s not a perfect interpretation, but it’s easiest to understand this concept by imagining the background of stars in the sky as a reference map. In the short term, the position of a satellite’s orbit will remain unchanged on this reference map without any perturbation. For something in low-Earth orbit, Earth’s rotation presents a different part of the world to the satellite each time it loops around the planet.

It takes a lot of fuel to make changes to a satellite’s orbital plane, so if you want to send a satellite to rendezvous with another spacecraft already in orbit, it’s best to wait until our planet’s rotation brings the launch site directly under the orbital plane of the target. This happens twice per day for a satellite in low-Earth orbit.

That’s exactly what Russia is doing with a military program named Nivelir. In English, Nivelir translates to “dumpy level”—an optical instrument used by builders and surveyors.

The launch of Kosmos 2588 in May was precisely timed for the moment Earth’s rotation brought the Plesetsk Cosmodrome in northern Russia underneath the orbital plane of the NRO’s USA 338 Keyhole satellite. Launches to the ISS follow the same roadmap, with crew and cargo vehicles lifting off at exactly the right time—to the second—to intersect with the space station’s orbital plane.

Since 2019, Russia has launched four satellites into bespoke orbits to shadow NRO spy satellites. None of these Russian Nivelir spacecraft have gotten close to their NRO counterparts. The satellites have routinely passed dozens of miles from one another, but the similarities in their orbits would allow Russia’s spacecraft to get a lot closer—and theoretically make physical contact with the American satellite. The Nivelir satellites have even maneuvered to keep up with their NRO targets when US ground controllers have made small adjustments to their orbits.

“This ensures that the orbital planes do not drift apart,” wrote Marco Langbroek, a Dutch archaeologist and university lecturer on space situational awareness. Langbroek runs a website cataloguing military space activity.

This is no accident

There’s reason to believe that the Russian satellites shadowing the NRO in orbit might be more than inspectors or stalkers. Just a couple of weeks ago, another Nivelir satellite named Kosmos 2558 released an unknown object into an orbit that closely mirrors that of an NRO spy satellite named USA 326.

We’ve seen this before. An older Nivelir satellite, Kosmos 2542, released a sub-satellite shortly after launching in 2019 into the same orbital plane as the NRO’s USA 245 satellite, likely a KH-11 platform similar to the USA 338 satellite now being shadowed by Kosmos 2588.

After making multiple passes near the USA 245 spacecraft, Kosmos 2542’s sub-satellite backed off and fired a mysterious projectile in 2020 at a speed fast enough to damage or destroy any target in its sights. US military officials interpreted this as a test of an anti-satellite weapon.

Now, another Russian satellite is behaving in the same way, with a mothership opening up to release a smaller object that could in turn reveal its own surprise inside like a Matryoshka nesting doll. This time, however, the doll is unnesting nearly three years after launch. With Kosmos 2542, this all unfolded within months of arriving in space.

The NRO’s USA 326 satellite launched in February 2022 aboard a SpaceX Falcon 9 rocket from Vandenberg Space Force Base, California. It is believed to be an advanced electro-optical reconnaissance satellite, although the circumstances of its launch suggest a design different from the NRO’s classic Keyhole spy satellites. Credit: SpaceX

In just the last several days, the smaller craft deployed by Kosmos 2558designated “Object C”lowered its altitude to reach an orbit in resonance with USA 326, bringing it within 60 miles (100 kilometers) of the NRO satellite every few days.

While US officials are worried about Russian anti-satellite weapons, or ASATs, the behavior of Russia’s Nivelir satellites is puzzling. It’s clear that Russia is deliberately launching these satellites to get close to American spy craft in orbit, a retired senior US military space official told Ars on background.

“If you’re going to launch a LEO [low-Earth orbit] satellite into the exact same plane as another satellite, you’re doing that on purpose,” said the official, who served in numerous leadership positions in the military’s space programs. “Inclination is one thing. We put a bunch of things into Sun-synchronous orbits, but you have a nearly boundless number of planes you can put those into—360 degrees—and then you can go down to probably the quarter-degree and still be differentiated as being a different plane. When you plane-match underneath that, you’re doing that on purpose.”

But why?

What’s not as obvious is why Russia is doing this. Lobbing an anti-satellite, or counter-space, weapon into the same orbital plane as its potential target ties Russia’s hands. Also, a preemptive strike on an American satellite worth $1 billion or more could be seen as an act of war.

“I find it strange that the Russians are doing that, that they’ve invested their rubles in a co-planar LEO counter-space kind of satellite,” the retired military official said. “And why do I say that? Because when you launch into that plane, you’re basically committed to that plane, which means you only have one potential target ever.”

A ground-based anti-satellite missile, like the one Russia tested against one of its own satellites in 2021, could strike any target in low-Earth orbit.

“So why invest in something that is so locked into a target once you put it up there, when you have the flexibility of a ground launch case that’s probably even cheaper?” this official told Ars. “I’d be advocating for more ground-launched ASATs if I really wanted the flexibility to go after new payloads, because this thing can never go after anything new.”

“The only way to look at it is that they’re sending us messages. You say, ‘Hey, I’m going to just annoy the hell out of you. I’m going to put something right on your tail,'” the official said. “And maybe there’s merit to that, and they like that. It doesn’t make sense from a cost-benefit or an operational flexibility perspective, if you think about it, to lock in on a single target.”

Nevertheless, Russia’s Nivelir satellites have shown they could fire a projectile at another spacecraft in orbit, so US officials don’t dismiss the threat. Slingshot Aerospace, a commercial satellite tracking and analytics firm, went straight to the point in its assessment: “Kosmos 2588 is thought to be a Nivelir military inspection satellite with a suspected kinetic weapon onboard.”

Langbroek agrees, writing that he is concerned that Russia might be positioning “dormant” anti-satellite weapons within striking distance of NRO spy platforms.

“To me, the long, ongoing shadowing of what are some of the most prized US military space assets, their KH-11 Advanced Enhanced Crystal high-resolution optical IMINT (imaging intelligence) satellites, is odd for ‘just’ an inspection mission,” Langbroek wrote.

American pilot Francis Gary Powers, second from right, in a Moscow courtroom during his trial on charges of espionage after his U-2 spy plane was shot down while working for the CIA. Credit: Pictorial Parade/Archive Photos/Getty Images

The US military’s ability to spy over vast swaths of Russian territory has been a thorn in Russia’s side since the height of the Cold War.

“They thought they had the edge and shot down Gary Powers,” the retired official said, referring to the Soviet Union’s shoot-down of an American U-2 spy plane in 1960. “They said, ‘We’re going to keep those Americans from spying on us.’ And then they turn around, and we’ve got spy satellites. They’ve always hated them since the 1960s, so I think there’s still this cultural thing out there: ‘That’s our nemesis. We hate those satellites. We’re just going to fight them.'”

Valley of the dolls

Meanwhile, the US Space Force and outside analysts are tracking a separate trio of Russian satellites engaged in a complex orbital dance with one another. These satellites, numbered Kosmos 2581, 2582, and 2583, launched together on a single rocket in February.

While these three spacecraft aren’t shadowing any US spy satellites, things got interesting when one of the satellites released an unidentified object in March in a similar way to how two of Russia’s Nivelir spacecraft have deployed their own sub-satellites.

Kosmos 2581 and 2582 came as close as 50 meters from one another while flying in tandem, according to an analysis by Bart Hendrickx published in the online journal The Space Review earlier this year. The other member of the trio, Kosmos 2583, released its sub-satellite and maneuvered around it for about a month, then raised its orbit to match that of Kosmos 2581.

Finally, in the last week of June, Kosmos 2582 joined them, and all three satellites began flying close to one another, according to Langbroek, who called the frenzy of activity one of the most complex rendezvous and proximity operations exercises Russia has conducted in decades.

Higher still, two more Russian satellites are up to something interesting after launching on June 19 on Russia’s most powerful rocket. After more than 30 years in development, this was the first flight of Russia’s Angara A5 rocket, with a real functioning military satellite onboard, following four prior test launches with dummy payloads.

The payload Russia’s military chose to launch on the Angara A5 is unusual. The rocket deployed its primary passenger, Kosmos 2589, into a peculiar orbit hugging the equator and ranging between approximately 20,000 (12,500 miles) and 51,000 kilometers (31,700 miles) in altitude.

In this orbit, Kosmos 2589 completes a lap around the Earth about once every 24 hours, giving the satellite a synchronicity that allows it to remain nearly fixed in the sky over the same geographic location. These kinds of geosynchronous, or GEO, orbits are usually circular, with a satellite maintaining the same altitude over the equator.

The orbits of Kosmos 2589 and its companion satellite, illustrated in green and purple, bring the two Russian spacecraft through the geostationary satellite belt twice per day. Credit: COMSPOC

But Kosmos 2589 is changing altitude throughout its day-long orbit. Twice per day, on the way up and back down, Kosmos 2589 briefly passes near a large number of US government and commercial satellites in more conventional geosynchronous orbits but then quickly departs the vicinity. At a minimum, this could give Russian officials the ability to capture close-up views of American spy satellites.

Then, a few days after Kosmos 2589 reached orbit last month, commercial tracking sensors detected a second object nearby. Sound familiar? This new object soon started raising its altitude, and Kosmos 2589 followed suit.

Aiming higher

Could this be the start of an effort to extend the reach of Russian inspectors or anti-satellite weapons into higher orbits after years of mysterious activity at lower altitudes?

Jim Shell, a former NRO project manager and scientist at Air Force Space Command, suggested the two satellites seem positioned to cooperate with one another. “Many interesting scenarios here such as ‘spotter shooter’ among others. Certainly something to keep eyes on!” Shell posted Saturday on X.

COMSPOC, a commercial space situational awareness company, said the unusual orbit of Kosmos 2589 and its companion put the Russian satellites in a position to, at a minimum, spy on Western satellites in geosynchronous orbit.

“This unique orbit, which crosses two key satellite regions daily, may aid in monitoring objects in both GEO and graveyard orbits,” COMSPOC wrote on X. “Its slight 1° inclination could also reduce collision risks. While the satellite’s mission remains unclear, its orbit suggests interesting potential roles.”

Historically, Russia’s military has placed less emphasis on operating in geosynchronous orbit than in low-Earth orbit or other unique perches in space. Due to their positions near the equator, geosynchronous orbits are harder to reach from Russian spaceports because of the country’s high latitude. But Russia’s potential adversaries, like the United States and Europe, rely heavily on geosynchronous satellites.

Other Russian satellites have flown near Western communications satellites in geosynchronous orbit, likely in an attempt to eavesdrop on radio transmissions.

“So it is interesting that they may be doing a GEO inspector,” the retired US military space official told Ars. “I would be curious if that’s what it is. We’ve got to watch. We’ve got to wait and see.”

If you’re a fan of spy techno-thrillers, this all might remind you of the plot from The Hunt for Red October, where a new state-of-the-art Russian submarine leaves its frigid port in Murmansk with orders to test a fictional silent propulsion system that could shake up the balance of power between the Soviet and American navies.

Just replace the unforgiving waters of the North Atlantic Ocean with an environment even more inhospitable: the vacuum of space.

A few minutes into the film, the submarine’s commander, Marko Ramius, played by Sean Connery, announces his orders to the crew. “Once more, we play our dangerous game, a game of chess, against our old adversary—the American Navy.”

Today, nearly 40 years removed from the Cold War, the old adversaries are now scheming against one another in space.

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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NRO chief: “You can’t hide” from our new swarm of SpaceX-built spy satellites


“A satellite is always coming over an area within a given reasonable amount of time.”

This frame from a SpaceX video shows a stack of Starlink Internet satellites attached to the upper stage of a Falcon 9 rocket, moments after jettison of the launcher’s payload fairing. Credit: SpaceX

The director of the National Reconnaissance Office has a message for US adversaries around the world.

“You can’t hide, because we’re constantly looking,” said Chris Scolese, a longtime NASA engineer who took the helm of the US government’s spy satellite agency in 2019.

The NRO is taking advantage of SpaceX’s Starlink satellite assembly line to build a network of at least 100 satellites, and perhaps many more, to monitor adversaries around the world. So far, more than 80 of these SpaceX-made spacecraft, each a little less than a ton in mass, have launched on four Falcon 9 rockets. There are more to come.

A large number of these mass-produced satellites, or what the NRO calls a “proliferated architecture,” will provide regularly updated imagery of foreign military installations and other sites of interest to US intelligence agencies. Scolese said the new swarm of satellites will “get us reasonably high-resolution imagery of the Earth, at a high rate of speed.”

This is a significant change in approach for the NRO, which has historically operated a smaller number of more expensive satellites, some as big as a school bus.

“We expect to quadruple the number of satellites we have to have on-orbit in the next decade,” said Col. Eric Zarybnisky, director of the NRO’s office of space launch, during an October 29 presentation at the Wernher von Braun Space Exploration Symposium in Huntsville, Alabama.

The NRO is not the only national security agency eyeing a constellation of satellites in low-Earth orbit. The Pentagon’s Space Development Agency plans to kick off a rapid-fire launch cadence next year to begin placing hundreds of small satellites in orbit to detect and track missiles threatening US or allied forces. The Space Force is also interested in buying its own set of SpaceX satellites for broadband connectivity.

The Pentagon started moving in this direction about a decade ago, when leaders raised concerns that the legacy fleets of military and spy satellites were at risk of attack. Now, Elon Musk’s SpaceX and a handful of other companies, many of them startups, specialize in manufacturing and launching small satellites at relatively low cost.

“Why didn’t we do this earlier? Well, launch costs were high, right?” said Troy Meink, the NRO’s principal deputy director, in an October 17 discussion hosted by the Mitchell Institute for Aerospace Studies. “The cost of entry was pretty high, which has come way down. Then, digital electronics has allowed us to build capability in a much smaller package, and a combination of those two is really what’s enabled it.”

A constant vigil

NRO officials still expect to require some large satellites with sharp-eyed optics—think of a Hubble Space Telescope pointed at Earth—to resolve the finest details of things like missile installations, naval fleets, or insurgent encampments. The drawback of this approach is that, at best, a few big optical or radar imaging satellites only fly over places of interest several times per day.

With the proliferated architecture, the NRO will capture views of most places on Earth a lot more often. Two of the most important metrics with a remote-sensing satellite system are imaging resolution and revisit time, or how often a satellite is over a specific location on Earth.

“We need to have persistence or fast revisit,” Scolese said on October 3 in a discussion at the Center for Strategic and International Studies, a nonprofit Washington think tank. “You can proliferate your architecture, put more satellites up there, so that a satellite is always coming over an area within a given reasonable amount of time that’s needed by the users. That’s what we’re doing with the proliferated architecture.

“That’s enabled by a really rich commercial industry that’s building hundreds or thousands of satellites,” Scolese said. “That allowed us to take those satellites, adapt them to our use at low cost, and apply whatever sensor is needed to go off and acquire the information that’s needed at whatever revisit time is required.”

The NRO’s logo for its proliferated satellite constellation, with the slogan “Strength in Numbers.”

Credit: National Reconnaissance Office

The NRO’s logo for its proliferated satellite constellation, with the slogan “Strength in Numbers.” Credit: National Reconnaissance Office

The NRO has identified other benefits, too. It’s a lot more difficult for a country like Russia or China to take out an entire constellation of satellites than to destroy or disable a single spy platform in orbit. Military officials have often referred to these expensive one-off satellites as “big juicy targets” for potential adversaries.

“It gives us a degree of resilience that we didn’t have before,” Scolese said.

The proliferated constellation also allows the NRO to be more nimble in responding to threats or new technologies. If a new type of sensor becomes available, or an adversary does something new that intelligence analysts want to look at, the NRO and its contractor can quickly swap out payloads on satellites going through the production line.

“That’s a huge change for an organization like the NRO,” Zarybnisky said. “It’s a catalyst. Another catalyst for innovation in the NRO is these smaller, lower price-point systems. Rapid turn time means you can introduce that next technology into the next generation and not wait for many years or even decades to introduce new technologies.”

Three-letter agencies

The NRO provides imaging, signals, and electronic intelligence data from its satellites to the National Security Agency, the National Geospatial-Intelligence Agency, and the Department of Defense. Scolese said the NRO wants to get actionable information into the hands of users across the federal government as quickly as possible, but the volume of data coming down from hundreds of satellites presents a challenge.

“Once you go to a proliferated architecture and you’re going from a few satellites to tens of satellites to now hundreds of satellites, you have to change a lot of things, and we’re in the process of doing that,” Scolese said.

With so many satellites, it “means that it’s no longer possible for an individual sitting at a control center to say, ‘I know what this satellite is doing,'” Scolese said. “So we have to have the machines to go off and help us there. We need artificial intelligence, machine learning, automated processes to help us do that.”

“We will deliver data in seconds, not minutes, and not hours,” Zarybnisky said.

The existence of this constellation was made public in March, when Reuters reported the NRO was working with SpaceX to develop and deploy a network of satellites in low-Earth orbit. SpaceX’s Starshield business unit is building the satellites under a $1.8 billion contract signed in 2021, according to Reuters. This is remarkably inexpensive by the standards of the NRO, which has spent more money just constructing a satellite processing facility at Cape Canaveral, Florida (thanks to Eric Berger’s reporting in Reentry for this juicy tidbit).

Chris Scolese appears before the Senate Armed Services Committee in 2019 during a confirmation hearing to become director of the National Reconnaissance Office.

Chris Scolese appears before the Senate Armed Services Committee in 2019 during a confirmation hearing to become director of the National Reconnaissance Office. Credit: Tom Williams/CQ Roll Call

Reuters reported Northrop Grumman is supplying sensors to mount on at least some of the SpaceX-built satellites, but their design and capabilities remain classified. The NRO, which usually keeps its work secret, officially acknowledged the program in April, a month before the first batch of satellites launched from Vandenberg Space Force Base, California.

SpaceX revealed the existence of the Starshield division in 2022, the year after signing the NRO contract, as a vehicle for applying the company’s experience manufacturing Starlink Internet satellites to support US national security missions. SpaceX has built and launched more than 7,200 Starlink satellites since 2019, with more than 6,000 currently operational, 10 times larger than any other existing satellite constellation.

The current generation of Starlink satellites launch in batches of 20 to 23 spacecraft on SpaceX’s Falcon 9 rocket. They’re flat-packed one on top of the other inside the Falcon 9’s payload shroud, then released all at once in orbit. The NRO’s new satellites likely use the same basic design, launching in groups of roughly 21 satellites on each mission.

According to Scolese, the NRO owns these SpaceX-built satellites, rather than SpaceX owning them and supplying data to the government through a service contract arrangement. By the end of the year, the NRO’s director anticipates having at least 100 of these satellites in orbit, with additional launches expected through 2028.

“We are going from the demo phase to the operational phase, where we’re really going to be able to start testing all of this stuff out in a more operational way,” Scolese said.

The NRO is buttressing its network of government-owned satellites with data buys from commercial remote-sensing companies, such as Maxar, Planet, and BlackSky. One advantage of commercial imagery is the NRO can share it widely with allies and the public because it isn’t subject to top-secret classification restrictions.

Scolese said it’s important to maintain a diversity of sources and observation methods to overcome efforts from other nations to hide what they’re doing. This means using more satellites, as the NRO is doing with SpaceX and other commercial partners. It also means using electro-optical, radar, thermal infrared, and electronic detection sensors to fully characterize what intelligence analysts are seeing.

The NRO is also studying more exotic methods like quantum remote sensing, using the principles of quantum physics at the atomic level.

“There’s camouflage,” Scolese said. “There are lots of techniques that can be used, which means we have to go off and look at very different phenomenologies, and we’ve developed and are developing capabilities that will allow us to defeat those types of activities. Quantum sensing is one of them. You can’t really hide from fundamental physics.”

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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After a fiery finale, the Delta rocket family now belongs to history

Delta 389 —

“It is bittersweet to see the last one, but there are great things ahead.”

In this video frame from ULA's live broadcast, three RS-68A engines power the Delta IV Heavy rocket into the sky over Cape Canaveral, Florida.

Enlarge / In this video frame from ULA’s live broadcast, three RS-68A engines power the Delta IV Heavy rocket into the sky over Cape Canaveral, Florida.

United Launch Alliance

The final flight of United Launch Alliance’s Delta IV Heavy rocket took off Tuesday from Cape Canaveral, Florida, with a classified spy satellite for the National Reconnaissance Office.

The Delta IV Heavy, one of the world’s most powerful rockets, launched for the 16th and final time Tuesday. It was the 45th and last flight of a Delta IV launcher and the final rocket named Delta to ever launch, ending a string of 389 missions dating back to 1960.

United Launch Alliance (ULA) tried to launch this rocket on March 28 but aborted the countdown about four minutes prior to liftoff due to trouble with nitrogen pumps at an off-site facility at Cape Canaveral. The nitrogen is necessary for purging parts inside the Delta IV rocket before launch, reducing the risk of a fire or explosion during the countdown.

The pumps, operated by Air Liquide, are part of a network that distributes nitrogen to different launch pads at the Florida spaceport. The nitrogen network has caused problems before, most notably during the first launch campaign for NASA’s Space Launch System rocket in 2022. Air Liquide did not respond to questions from Ars.

A flawless liftoff

With a solution in place, ULA gave the go-ahead for another launch attempt Tuesday. After a smooth countdown, the final Delta IV Heavy lifted off from Cape Canaveral Space Force Station at 12: 53 pm EDT (16: 53 UTC).

Three hydrogen-fueled RS-68A engines made by Aerojet Rocketdyne flashed to life in the final seconds before launch and throttled up to produce more than 2 million pounds of thrust. The ignition sequence was accompanied by a dramatic hydrogen fireball, a hallmark of Delta IV Heavy launches, that singed the bottom of the 235-foot-tall (71.6-meter) rocket, turning a patch of its orange insulation black. Then, 12 hold-down bolts fired and freed the Delta IV Heavy for its climb into space with a top-secret payload for the US government’s spy satellite agency.

Heading east from Florida’s Space Coast, the Delta IV Heavy appeared to perform well in the early phases of its mission. After fading from view from ground-based cameras, the rocket’s two liquid-fueled side boosters jettisoned around four minutes into the flight, a moment captured by onboard video cameras. The core stage engine increased power to fire for a couple more minutes. Nearly six minutes after liftoff, the core stage was released, and the Delta IV upper stage took over for a series of burns with its RL10 engine.

At that point, ULA cut the public video and audio feeds from the launch control center, and the mission flew into a news blackout. The final portions of rocket launches carrying National Reconnaissance Office (NRO) satellites are usually performed in secret.

In all likelihood, the Delta IV Heavy’s upper stage was expected to fire its engine at least three times to place the classified NRO satellite into a circular geostationary orbit more than 22,000 miles (nearly 36,000 kilometers) over the equator. In this orbit, the spacecraft will move in lock-step with the planet’s rotation, giving the NRO’s newest spy satellite constant coverage over a portion of the Earth.

It will take about six hours for the rocket’s upper stage to deploy its payload into this high-altitude orbit and only then will ULA and the NRO declare the launch a success.

Eavesdropping from space

While the payload is classified, experts can glean a few insights from the circumstances of its launch. Only the largest NRO spy satellites require a launch on a Delta IV Heavy, and the payload on this mission is “almost certainly” a type of satellite known publicly as an “Advanced Orion” or “Mentor” spacecraft, according to Marco Langbroek, an expert Dutch satellite tracker.

The Advanced Orion satellites require the combination of the Delta IV Heavy rocket’s lift capability, long-duration upper stage, and huge, 65-foot-long (19.8-meter) trisector payload fairing, the largest payload enclosure of any operational rocket. In 2010, Bruce Carlson, then-director of the NRO, referred to the Advanced Orion platform as the “largest satellite in the world.”

When viewed from Earth, these satellites shine with the brightness of an eighth-magnitude star, making them easily visible with small binoculars despite their distant orbits, according to Ted Molczan, a skywatcher who tracks satellite activity.

“The satellites feature a very large parabolic unfoldable mesh antenna, with estimates of the size of this antenna ranging from 20 to 100 (!) meters,” Langbroek writes on his website, citing information leaked by Edward Snowden.

The purpose of these Advanced Orion satellites, each with mesh antennas that unfurl to a diameter of up to 330 feet (100 meters), is to listen in on communications and radio transmissions from US adversaries, and perhaps allies. Six previous Delta IV Heavy missions also likely launched Advanced Orion or Mentor satellites, giving the NRO a global web of listening posts parked high above the planet.

With the last Delta IV Heavy off the launch pad, ULA has achieved a goal of its corporate strategy sent into motion a decade ago, when the company decided to retire the Delta IV and Atlas V rockets in favor of a new-generation rocket named Vulcan. The first Vulcan rocket successfully launched in January, so the last few months have been a time of transition for ULA, a 50-50 joint venture owned by Boeing and Lockheed Martin.

“This is such an amazing piece of technology: 23 stories tall, half a million gallons of propellant, two and a quarter million pounds of thrust, and the most metal of all rockets, setting itself on fire before it goes to space,” Bruno said of the Delta IV Heavy before its final launch. “Retiring it is (key to) the future, moving to Vulcan, a less expensive, higher-performance rocket. But it’s still sad.”

“Everything that Delta has done … is being done better on Vulcan, so this is a great evolutionary step,” said Bill Cullen, ULA’s launch systems director. “It is bittersweet to see the last one, but there are great things ahead.”

After a fiery finale, the Delta rocket family now belongs to history Read More »

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The Delta IV Heavy, a rocket whose time has come and gone, will fly once more

United Launch Alliance's final Delta IV Heavy rocket, seen here in December when ground crews rolled it to the launch pad at Cape Canaveral Space Force Station, Florida.

Enlarge / United Launch Alliance’s final Delta IV Heavy rocket, seen here in December when ground crews rolled it to the launch pad at Cape Canaveral Space Force Station, Florida.

This is the rocket that literally lights itself on fire before it heads to space. It’s the world’s largest rocket entirely fueled by liquid hydrogen, a propellant that is vexing to handle but rewarding in its efficiency.

The Delta IV Heavy was America’s most powerful launch vehicle for nearly a decade and has been a cornerstone for the US military’s space program for more than 20 years. It is also the world’s most expensive commercially produced rocket, a fact driven not just by its outsized capability but also its complexity.

Now, United Launch Alliance’s last Delta IV Heavy rocket is set to lift off Thursday from Cape Canaveral Space Force Station, Florida, with a classified payload for the National Reconnaissance Office, the US government’s spy satellite agency.

“This is such an amazing piece of technology, 23 stories tall, a half-million gallons of propellant and a quarter-million pounds of thrust, and the most metal of all rockets, setting itself on fire before it goes to space,” said Tory Bruno, ULA’s president and CEO. “Retiring it is (key to) the future, moving to Vulcan, a less expensive higher-performance rocket. But it’s still sad.”

45th and final Delta IV

Weather permitting, the Delta IV Heavy will light up its three hydrogen-fueled RS-68A engines at 1: 40 pm EDT (17: 40 UTC) Thursday, the opening of a four-hour launch window. The three RS-68s will fire up in a staggered sequence, a permutation designed to minimize the hydrogen fireball that ignites around the base of the rocket during engine startup.

The Delta IV Heavy will certainly have a legacy of launching national security missions, along with NASA’s Orion spacecraft on an orbital test flight in 2014 and NASA’s Parker Solar Probe in 2018 on a mission to fly through the Sun’s outer atmosphere.

But the fireball will leave an indelible mark in the memories of anyone who saw a Delta IV Heavy launch. It all comes down to the choice of super-cold liquid hydrogen as the fuel. The three RS-68 engines burn hydrogen along with liquid oxygen as the oxidizer.

“We like those propellants because they’re very, very high performance,” Bruno said. “In order to prepare the RS-68 engines to get that very cold cryogenic propellant flowing through them, before they’re ignited, we start flowing that propellant.

“Hydrogen is lighter than air, so after it flows through the engine and into the flame trench, it then rises. When the engines are finally full and ready to go and we start spinning up the pumps, then we actually drop the main load (of propellant), we ignite it, and that flame carries on up that … plume of hydrogen, which is clinging to the side of the booster and rising up.”

The Delta IV rocket cores are covered in orange foam insulation. One of the reasons for this is to protect the rocket from the fireball, leading to a “very dramatic effect of a self-immolating booster” that has the appearance of a “toasted marshmallow” as it heads to space.

A few seconds after the engines start, 12 hold-down bolts will blow to release the triple-core rocket from its restraints. More than 2 million pounds of thrust will power the Delta IV Heavy off the launch pad toward the east from Cape Canaveral. The RS-68 on the center core will throttle down to conserve liquid hydrogen and liquid hydrogen propellant, while the rocket’s two side boosters will burn through their propellants in less than four minutes.

Once the Delta IV lets go of its side boosters and falls into the Atlantic Ocean, the center core throttles up and burns for another minute and a half. A few moments later, the first stage booster jettisons, and the upper stage’s RL10 engine ignites for the first of three burns needed to propel the rocket’s classified cargo into an orbit thousands of miles above Earth.

There’s just a 30 percent chance of favorable weather for liftoff Thursday. High winds and cumulus clouds are the primary concerns. The weather forecast improves for a backup launch opportunity Friday afternoon.

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