Polestar

how-polestar-engineers-evs-that-can-handle-brutal-winters

How Polestar engineers EVs that can handle brutal winters


Heat pumps, throttle maps, and a whole lot of going sideways.

LULEA, Sweden—Staring out the window of a puddle jumper descending from Stockholm into Lulea, I spy frozen seawater for the first time in my life. Not nearly as much as I expected, though, for the middle of February at the northern end of Sweden. I’ve flown here to drift electric Polestars on an icy lake called Stor-Skabram, near the small outpost of Jokkmokk, fully above the Arctic Circle. Yet the balmy weather serves as a constant reminder of the climate change that inspires much of the narrative around the electric vehicle industry.

EVs on ice

An opportunity to get somebody else’s cars sideways as much as possible on ice and snow is a particularly enjoyable way to spend a day, if you like driving cars. More importantly, automotive manufacturers rely on this kind of winter testing to fine-tune traction and stability-control programming, ensuring their cars can work well in the depths of the deepest winter. For EVs in particular, winter testing presents a more complex range of equations.

First of all, an EV can’t ever turn the electronic nannies off entirely, because electric motors will rev to the moon with instantaneous torque the very instant their tires lose traction. So while software uses wheel speed sensors and regenerative braking, as well as accelerometers that detect yaw rates, each EV needs to then maintain progressive output responses to driver inputs that allow for confident performance and safety simultaneously.

A polestar 2 drifts on the ice

Credit: Polestar

Then there’s the issue of battery performance in cold weather, since chemical cells don’t respond to frigid temps as well as simpler mechanical systems. For Polestar, these challenges seem extra important given the company’s Scandinavian roots—even while nestled within the current Geely umbrella. (Then again, a bit of contrarianism springs up while considering Polestar’s ubiquitous sustainability messaging, given the carbon footprint of flying journalists all the way to the top of the globe to enjoy some winter testing.)

Screaming around the frozen lake, I quickly forget my moral qualms. Despite temperatures hovering around freezing at midday, the ice measures about a meter thick (39.3 inches). That measurement seems scant from behind the wheel of a heavy EV, even as the Swedes assure me that ice as thin as 25 cm (9.8 in) will suffice for driving cars and just 80 cm (31.5 in) will support train tracks and actual trains.

And they should know, since Polestar Head of Driving Dynamics Joakim Rydholm told me he spends upwards of four months every winter testing here in Jokkmokk. Each year, Polestar sets up a trio of circuits, two smaller tracks within one larger loop, where I spend the day jumping between the minimalistically named 2, 3, and 4 EVs. Each wears winter tires with 2-millimeter studs to allow for plenty of slip and slide but also enough speed and predictability to be useful.

The front ends of three polestars on ice

Credit: Polestar

I fall in love with the Polestar 4 most, despite preferring the 2 and 3 much more previously on more typical tarmac conditions. Maybe the 4’s additional front bias helps for sustaining higher speed drifts—and the lack of a rear window definitely presents less of a problem while looking out the side for 90 percent of each lap. But on the larger circuit where the 536 hp (400 kW) 4’s sportier dynamics shine brightest, I typically draw down about half of the 100 kWh battery’s charge in just about 25 minutes.

Cold weather adaptation

The batteries must be warming up, I figure, as I press the pedal to the metal and drift as far and wide as the traction-control programming will allow. Or do the relatively cold ambient temps cut into range? Luckily, Head of Product Beatrice Simonsson awaits after each stint to explain how Polestar ensures that winter weather will not ruin EV performance.

To start, Polestar uses NMC (lithium nickel manganese cobalt) batteries with prismatic cells, unlike the LFP (lithium iron phosphate) chemistry that many other manufacturers are increasingly turning to, largely for cost reasons. Each Polestar vehicle keeps its cells as close to optimum temperature as possible using a heat pump and radiators to circulate 20 liters (5.28 gallons) of coolant, about 5 liters (1.32 gallons) of which specifically regulate the battery temps.

A silver polestar 4 parked outside a yurt.

Credit: Polestar

But the biggest surprise that Simonsson reveals involves battery pre-conditioning, which, instead of warming up the NMC batteries, actually focuses mostly on cabin and occupant comfort. She explains that even at 0° C (32° F), using the heat pump to reduce the internal resistance of the battery will only result in a few percent of total range gained. In other words, for short trips, the pre-conditioning process usually eats up more power than it might save. Simonsson also tells me that Polestars will usually run the batteries slightly cooler than the purely optimal temperature to save energy lost to the heat pump.

The Jokkmokk testing regimen often sees temperatures as low as -30° to -35° C (or almost where Celsius and Fahrenheit meet at -40). Even at those temps, the motors themselves don’t mind, since EV range depends more on cell chemistry than the mechanical engineering of radial or axial flux motors. NMC cells can charge faster at lower temperatures than LFP, though parking an EV here for an extended time and letting the batteries truly freeze over may result in temporary performance restrictions for output and charging. Even then, Polestar never sets a lower limit, or simply hasn’t found a minimum temperature where charging and driving capabilities turn off entirely.

The power ratings of the three different Polestars wound up mattering less than how their varying drivetrains managed steering and throttle inputs, sensor measurements, and the resulting power delivery.

Credit: Polestar

The 3 seems to struggle most, with perhaps too many variables for the computer to confidently handle at pace—front and rear motors, rear torque biasing, more weight, and a higher center of gravity. Rydholm explained from the passenger seat that the accelerometers in the center of the cars come into play all the more in low-traction scenarios, when the g-force calculations need to blend regen up to 0.3 g, for example, or allow for more output with the steering wheel held straight.

Going sideways

I learned quickly that starting drifts with momentum, rather than mashing the go pedal, worked far more effectively. The 2 in particular benefited from this method, since it weighs about 1,000 pounds (454 kg) less than a 3 or 4.

Throughout the day, an experimental duo of vehicle-to-load Polestar 2 prototypes also powered the grouping of huts and tipis, saunas, lights, heaters, and even a kitchen on the ice. We also experienced a few ride-along laps in a trio of Arctic Circle editions. Finished in eye-catching livery plus racing seats, upgraded suspension, roof racks, and most importantly, tires with 4-millimeter studs, the Arctic Circles upped Polestar’s Scandinavian rally racing heritage by a serious measure.

Credit: Polestar

As much as I hope for road-going versions of the Arctic Circle to hit the market, even the stock Polestars provided more evidence that EVs can work—and be fun, engaging, and borderline rambunctious to drive—all in some of the harshest conditions on the planet Earth.

How Polestar engineers EVs that can handle brutal winters Read More »

polestar-ceo-says-the-brand’s-tech-makes-the-us-a-“great-market-for-us”

Polestar CEO says the brand’s tech makes the US a “great market for us”

Being an EV-only brand in 2025 looks to be a harder job than once anticipated, and for Polestar that’s doubly hard given the company is owned by China’s Geely, and therefore highly exposed to a string of recent protectionist moves by the US Congress and successive administrations to limit US exposure to Chinese automakers and their suppliers.

Lohscheller didn’t sound particularly pessimistic when we spoke earlier this week, though. “The US in general is a big market in terms of size. I think customers like emission-free mobility. They like also technology. And I think Polestar is much more than just [an] EV. We have so much technology in the cars,” he said.

Referring to the Polestar 3, “It’s the first European Software Defined vehicle, right? So not only can we do the over-the-air bit, we can make the car better every day. And I mean, the German OEMs come probably in four years’ time,” Lohscheller said.

As for the new landscape of tariffs and software bans? “I always think it’s important to have clarity on things,” he said. Now that the impending ban on Chinese connected-car software is on the books, Polestar has begun looking for new suppliers for its US-bound cars to ensure they’re compliant when it goes into effect sometime next year.

“But our US strategy is very clear. We manufacture locally here. That makes a lot of sense. I think we have great products for the US market… I see a renaissance of the dealers. Many people are saying ‘direct [sales] is the way to go, that’s the solution of everything.’ I don’t think it is. It is an option, an alternative, but I think dealers, being close to your customers, offer the service, and we have an excellent network here,” he said.

Polestar CEO says the brand’s tech makes the US a “great market for us” Read More »

ban-on-chinese-tech-so-broad,-us-made-cars-would-be-blocked,-polestar-says

Ban on Chinese tech so broad, US-made cars would be blocked, Polestar says

Polestar has more than a few issues with the proposed rule, according to its public comment. For one, the definition is too broad and “creates crippling uncertainty for businesses.” A better-defined list would be helpful here, it says.

Polestar also says that “if a large portion of manufacturing or software development is occurring outside of the country of a foreign adversary, mere ownership should not be the determinative factor for applying the various prohibitions within the Proposed Rule.” Polestar is a US-organized company and a subsidiary of a UK publicly limited company that is listed on the NASDAQ exchange in New York. Its HQ is in Sweden, and seven out of 10 board members are from Europe or the USA. It builds Polestar 3 SUVs in South Carolina and will build the Polestar 4 in South Korea from next year. In fact, out of 2,800 employees, only 280 are based in China, Polestar says.

With the company’s “key decision-makers” being in Sweden, there is little reason to believe the national security concerns apply here, the company says, saying that the US Commerce Department should consider whether it has gone too far.

Polestar may be the most affected automaker by the new rule, but it is not the only one. Last month, the Commerce Department told Ford and General Motors that imports of the Lincoln Nautilus and Buick Envision—both of which are made in China—would also have to cease under the new rule.

Ban on Chinese tech so broad, US-made cars would be blocked, Polestar says Read More »

the-2025-polestar-4:-great-steering-and-a-small-carbon-footprint-stand-out

The 2025 Polestar 4: Great steering and a small carbon footprint stand out

watch out, Porsche Macan —

The styling is sharp inside and out, but the infotainment needs some polishing.

A white Polestsr 4 in a field

Enlarge / The Polestar 4 is the latest entrant into the crowded midsize luxury electric SUV segment. We think it has what it takes to stand out.

Jonathan Gitlin

If you’re going to make a car and use all that energy, it should be a good car,” said Thomas Ingenlath, CEO of Polestar. Ingenlath was referring to the company’s latest electric vehicle, a midsize SUV with striking coupe looks called the Polestar 4. While Ingenlath is on point from a sustainability perspective, it makes good business sense, too. The Polestar 4 needs to be a good car to stand out as it enters one of the most hotly contested segments of the market.

In fact, Polestar uses less energy to make its latest EV than anything else in its range—the company quotes a carbon footprint of 19.9 tonnes of CO2 from cradle to gate. Like some other automakers, Polestar is using a monomaterial approach to the interior to make recycling easier, choosing the same base plastic for all the components in a particular piece of trim, for example.

The carpets are made from, variously, recycled fishing nets or plastic bottles. The vinyl seats use pine oil instead of the stuff extracted from the ground, and the knitted upholstery fabric—also recycled plastic bottles—was designed to leave no off-cuts.

  • The headlights are a Polestar trademark now, even though there have been just four models so far.

    Jonathan Gitlin

  • Coupe-like looks, SUV-like practicality.

    Jonathan Gitlin

  • No, your eyes don’t deceive you, there is no rear windshield.

    Jonathan Gitlin

  • The interior is inspired by sportswear.

    Jonathan Gitlin

  • The back seat of the Polestar 4 outdoes rivals from Porsche, BMW, Audi, and Mercedes-Benz.

    Jonathan Gitlin

  • At night, LEDs illuminate the interior from behind textile trim panels. The colors are switchable depending on which theme you have the car set to—more on that later.

    Jonathan Gitlin

The fastest Polestar yet

In addition to being the greenest Polestar so far, this one is also the most performant. We tested the $62,900 Long Range Dual Motor version, which can send up to 536 hp (400 kW) and 506 lb-ft (686 Nm) to the wheels. Pick this version and you should see 270 miles (434 km) from the 100 kWh battery pack. In a suitable location like a motorway toll booth, 60 mph arrives in 3.7 seconds (100 km/h in 3.8).

That’s if you’re in performance mode, at least. Switch to range mode, and clutches disconnect the front permanent magnet synchronous motor and remap the throttle pedal for better efficiency. There’s also a heat pump as standard. The car can DC fast-charge at rates of up to 200 kW, which should take the battery pack from 10 to 80 percent state of charge in 30 min. At home on an 11 kW AC charger, 0–100 percent SoC should take about 11 hours.

There is also a Long Range Single Motor variant with precisely half the power and torque but an EPA range of 300 miles (482 km). Driven by just its rear wheels, the Polestar 4 has more modest performance—60 mph arrives in 6.9 seconds, 100 km/h in 7.1—but it also carries a $8,000-cheaper price, starting at $54,900. New tariffs on Chinese-made EVs have come into effect, but Polestar told Ars that it is sticking with the original pricing. Next year, production of US-market Polestar 4s will begin in South Korea, which will mean significantly smaller import tariffs. (This story originally stated there had been a $10,000 price increase; this was incorrect.)

Jonathan Gitlin

It’s surprisingly good to drive

It has to be said: Making an electric car go fast is not particularly difficult. Electric motors generate most of their torque almost immediately, and unlike with a combustion motor, if you increase the peak power, there isn’t really an efficiency hit lower down the performance envelope. So even a 3-ton monster can get hurled down the road rapidly enough to embarrass a whole lot of supercars.

The Polestar 4 isn’t quite that heavy—5,192 lbs (2,355 kg)—so it forgoes air suspension in favor of conventional coil springs and dampers. These are passive in the Single Motor, but the Dual Motor is equipped with active dampers as standard, and if you choose the performance pack, it’s upgraded with stiffer springs and antiroll bars and new damper tuning.

Our test car was so equipped, and it was a noticeably firm ride, particularly when sitting in the back. There was also a bit of wind noise at speed, but more tire roar, thanks presumably to the performance pack’s 22-inch wheels.

The 2025 Polestar 4: Great steering and a small carbon footprint stand out Read More »

a-polestar-phone-now-inexplicably-exists

A Polestar Phone now inexplicably exists

Still waiting for that Tesla phone —

Polestar normally makes electric cars, but now it’s releasing a phone.

  • The Polestar Phone. Someday it will unlock your Polestar car.

    Polestar

  • There are a few Polestar decorations, like the logo on the back and camera specs on each of the lenses.

    Polestar

  • There’s a side Polestar logo too.

    Polestar

  • The box. It comes with a charger.

    Polestar

  • The Polestar UI.

    Polestar

  • This is the “Polestar Link” picture. It looks like three of the phone’s home screen pages are now on the car display?

    Polestar

  • The Polestar Phone is perfect for watching videos about your Polestar car.

    Polestar

Polestar, the Volvo offshoot EV company, has made a smartphone. It’s called, predictably, the Polestar Phone, and it’s only available in China. There have been a lot of car-brand smartphones out there (it’s often Lamborghini), but usually, these are licensing deals that the car company ignores. Polestar seems to be proud of this phone, though, making it a bit more involved than the usual car-brand licensing deal. Just look at the new navigation drawer on the polestar.cn site, which has four main items: “Polestar 2”, “Polestar 3”, “Polestar 4” and now “Polestar Phone.”

Why would a niche EV brand make a phone? Maybe all that work on the Android Automotive OS made Polestar’s engineers really enthusiastic about Android device development. The website, through machine translation, promises the phone was “jointly designed by the Polestar global design team and the Xingji Meizu team in Gothenburg, Sweden, and is decorated with Swedish gold details that symbolize high performance.” “Decorated” is probably the best way you could describe Polestar’s contributions to this phone since it seems to be a bog standard Meizu 21 Pro with some Polestar branding. It does look beautiful, with a no-nonsense minimal rectangular design and all-screen front, but the same can be said for the Meizu phone this is based on.

So, how exactly is the Polestar Phone related to a Polestar car? Well, both run Android and have all-electric power systems. The phone has a slightly smaller battery than the EV, at only 5,050 mAh (that’s something like 18 Wh) compared to the 100 kWh battery of something like a Polestar 4. The car also has the phone beat on-screen size, with the phone packing a pocketable 120 Hz 6.79-inch, 3192×1368 OLED, and the Polestars all sporting big tablet screens.

It's very pretty, but Polestar can thank Meizu for that.

Enlarge / It’s very pretty, but Polestar can thank Meizu for that.

Polestar

A spec comparison is not a clean sweep for the cars, though. The sad thing about the state of the car infotainment market is that the computer in this ~$1,000 (7,388 yuan) phone is dramatically faster than what powers any of the infotainment systems in Polestar’s $50,000–$75,000 vehicles. The Polestar Phone ships with a Snapdragon 8 Gen 3 with 16GB of RAM and 1TB of storage. That’s a flagship mobile SoC from 2023 built on a 4 nm process. All the Polestar cars in the Google Play Developer console (which lists all Android devices in the world) are built around an Intel Atom A3960 SoC. This is an absolutely ancient, bottom-of-the-barrel 14 nm x86 desktop CPU released around 2016. This chip was bad eight years ago when it came out, yet is still shipping today. The cars all have 4GB or 8GB of RAM, and the Polestar 2 I looked at had 128GB of storage, all clear wins for the phone spec sheet.

The Polestar Phone and Polestar Car (specifically, the Polestar 4) will talk to each other. Polestar promises that someday the phone will support Android’s digital car key functionality, but not at launch.  The Polestar Phone’s “Polestar UI” promises a “rich application icon design [that] is consistent with the Polestar OS in the car.” Something called “Polestar Link” apparently lets you see multiple pages of the phone’s home screen on the big car tablet display, and it sounds like maybe apps will float between the two devices? It’s hard to know too many details because 1) there just haven’t been that many details published yet, and 2) the details that exist are all in Chinese.

There is a chance this phone will be sold outside of China. Like the cars, it is on the Google Play Dev Console, and since there is no Google Play in China, the phone’s registration with Google suggests a plan for international sales.

Listing image by Polestar

A Polestar Phone now inexplicably exists Read More »