starship

What would a “simplified” Starship plan for the Moon actually look like?

artemis, hls, Space, spacex, starship / 9u50fv / November 13, 2025

The problem is that it may be difficult to find options that both NASA and SpaceX like.

An image of SpaceX’s “Lunar” variant of Starship on the Moon’s surface. Credit: SpaceX

In what will likely be his most consequential act as NASA’s interim leader, Sean Duffy said last month that the space agency was “opening up” its competition to develop a lunar lander that will put humans on the surface of the Moon.

As part of this move, Duffy asked NASA’s current lunar lander contractors, SpaceX and Blue Origin, for more nimble plans. Neither has specified those plans publicly, but a recent update from SpaceX referenced a “simplified” version of the Starship system it’s building to help NASA return humans to the Moon.

“Since the contract was awarded, we have been consistently responsive to NASA as requirements for Artemis III have changed and have shared ideas on how to simplify the mission to align with national priorities,” the company said. “In response to the latest calls, we’ve shared and are formally assessing a simplified mission architecture and concept of operations that we believe will result in a faster return to the Moon while simultaneously improving crew safety.”

So what would a simplified architecture look like? It is difficult to say for sure, but there are some interesting ideas floating around.

First, let’s make a couple of assumptions. Any approach to shortening the Artemis III timeline should not involve major hardware changes. This rules out a “stubby” version of Starship, which would require a significant reworking of the vehicle’s internals. Essentially, any new plan should use hardware that exists largely in the structural shape and form it’s in. And for SpaceX, we’ll assume that “simplified” means not working directly with other contractors beyond those already involved in Artemis III.

With these ground rules, there are two changes that SpaceX, in conjunction with NASA, could make to simplify or potentially accelerate Artemis: “Expendable Starships” and “Enter the Dragon.”

Expendable Starships

One of the biggest challenges with the existing plan is refueling in low-Earth orbit. Essentially, SpaceX must launch a “depot” variant of Starship and then fuel it with “tanker” Starship upper stages. Once this depot is full, the “lunar lander” variant of Starship launches, is refueled, and then flies to the Moon. There, it awaits a crew of astronauts on board Orion to land them on the Moon and return them to lunar orbit.

Estimates vary widely for how many ‘”tanker” Starships will be required to fuel the depot for a lunar mission. In truth, no one will know the answer until there is a mature Starship design with real-world performance numbers and demonstrated efficiency of propellant transfer and storage.

Critics of the SpaceX plan, and there are many, say the mission architecture is clunky and untenable. One household name in the space industry recently told Ars he believes it would take up to 20 to 40 “tanker” launches to fill a depot. That seems high, but a number in the ballpark of 12 to 20 flights (probably with the next-generation V4 ships) is realistic.

That is a lot of launches, to be sure. But it’s not inconceivable that a company now regularly launching three Falcon 9 rockets a week could launch a dozen or more Starships per month in the not-too-distant future.

There is one relatively straightforward way to cut down on the number of “tanker” launches. For early Artemis missions, SpaceX could use expendable “tanker” Starships rather than landing and reusing them. It is not clear how much this would boost the capacity of Starship, but it likely would be considerable. SpaceX probably could remove the grid fins (multiple tons), as well as a tiled heat shield that (according to rumors, it must be said) is running considerably more massive than what was budgeted for. There also would be propellant mass savings without the need for reentry and landing burns.

Using an optimized, expendable Starship might reduce the number of tanker missions required by up to 50 percent. There are downsides, including a significant increase in costs and an undermining of the whole point of Starship: full and rapid reuse.

It is safe to say that Starship will be the largest human spacecraft to land on the Moon by far. Credit: SpaceX

There is a third downside, and this is perhaps the most important one. An “expendable” Starship plan would be anathema to the leadership of SpaceX, including founder Elon Musk. Officials there do not believe the space industry has fully digested how Starship will transform the launch industry.

“You don’t yet understand how many Starship launches will happen,” a senior SpaceX source told Ars.

The company is aiming to launch 1 million tons of payload to orbit per year, the majority of which will be propellant. SpaceX simply believes that once it locks in on Starship operations, launching a dozen or many more rockets per month won’t be a big deal. So why waste time on expendable rockets? That era is over.

Enter the Dragon

A second option would be to rely solely on SpaceX hardware.

I don’t expect NASA to be interested in this idea, but it’s worth discussing. Nearly a year ago, in the immediate aftermath of the presidential election, Republican space officials were considering canceling Artemis and substituting a “competition” similar to the Commercial Cargo program. It was thought that both SpaceX and Blue Origin would bid plans to land humans on the Moon and that NASA would fund both.

These plans have largely fallen by the wayside in the last 12 months, though. NASA (and perhaps most importantly, paymasters in Congress) prefer to stick with the Space Launch System rocket and Orion spacecraft for the initial Artemis missions.

But if pressed, SpaceX could come up with a simplified Moon landing architecture that requires fewer refuelings. There are multiple ways this could be done, so I’ll offer just one variant here:

SpaceX launches the “lunar” variant of Starship into low-Earth orbit, uncrewed
SpaceX launches two “depot” variants of Starship into orbit
Both depots are fueled (perhaps requiring 3-5 “tanker” launches each)
One of these depots flies out to low-lunar orbit, the other fuels the Lunar starship previously launched into low-Earth orbit
A crew of four astronauts launches on Crew Dragon, which docks with the Lunar Starship
Crew transfers to Starship, which undocks from Dragon, flies to the Moon, and lands
After days on the surface, this Starship launches from the Moon and refuels from the second depot in lunar orbit
Starship flies back to low-Earth orbit, docks with Dragon, and Dragon returns to Earth

Does that sound complicated? Sure. But it’s arguably not as complicated as an Orion-based mission, and it would likely necessitate fewer refuelings. This is because Starship does not need to rendezvous with Orion in a near-rectilinear halo orbit, and there is no 100-day loiter requirement for a fully fueled Starship at the Moon.

This solution, however, would likely be viewed as toxic by NASA’s safety community due to the need to refuel in lunar orbit with crew on board. A decade ago, when SpaceX proposed fueling the Falcon 9 vehicle on the ground with astronauts on board—a procedure known as load-and-go—engineers tasked with the crew’s safety went berserk.

“When SpaceX came to us and said we want to load the crew first, and then the propellant, mushroom clouds went off in our safety community,” Phil McAlister, NASA’s then-chief of commercial spaceflight, told me when I was writing the book Reentry. “I mean, hair-on-fire stuff. It was just conventional wisdom that you load the propellant first and get it thermally stable. Fueling is a very dynamic operation. The vehicle is popping and hissing. The safety community was adamantly against this.”

It’s probably safe to say that SpaceX would be unhappy with the first solution offered here, and NASA would be unhappy with the second one. For these reasons, SpaceX’s current architecture may well remain the default one for Artemis III.

Eric Berger is the senior space editor at Ars Technica, covering everything from astronomy to private space to NASA policy, and author of two books: Liftoff, about the rise of SpaceX; and Reentry, on the development of the Falcon 9 rocket and Dragon. A certified meteorologist, Eric lives in Houston.

What would a “simplified” Starship plan for the Moon actually look like? Read More »

Rocket Report: Canada invests in sovereign launch; India flexes rocket muscles

ariane 6, Arianespace, blue origin, Canada, Commercial space, launch, NASA, relativity space, rocket report, Science, Space, spacex, starship / Shannon Garcia / November 7, 2025

Europe’s Ariane 6 rocket gave an environmental monitoring satellite a perfect ride to space.

Rahul Goel, the CEO of Canadian launch startup NordSpace, poses with a suborbital demo rocket and members of his team in Toronto earlier this year. Credit: Andrew Francis Wallace/Toronto Star via Getty Images

Welcome to Edition 8.18 of the Rocket Report! NASA is getting a heck of a deal from Blue Origin for launching the agency’s ESCAPADE mission to Mars. Blue Origin is charging NASA about $20 million for the launch on the company’s heavy-lift New Glenn rocket. A dedicated ride on any other rocket capable of the job would undoubtedly cost more.

But there are trade-offs. First, there’s the question of risk. The New Glenn rocket is only making its second flight, and it hasn’t been certified by NASA or the US Space Force. Second, the schedule for ESCAPADE’s launch has been at the whim of Blue Origin, which has delayed the mission several times due to issues developing New Glenn. NASA’s interplanetary missions typically have a fixed launch period, and the agency pays providers like SpaceX and United Launch Alliance a premium to ensure the launch happens when it needs to happen.

New Glenn is ready, the satellites are ready, and Blue Origin has set a launch date for Sunday, November 9. The mission will depart Earth outside of the usual interplanetary launch window, so orbital dynamics wizards came up with a unique trajectory that will get the satellites to Mars in 2027.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Canadian government backs launcher development. The federal budget released by the Liberal Party-led government of Canada this week includes a raft of new defense initiatives, including 182.6 million Canadian dollars ($129.4 million) for sovereign space launch capability, SpaceQ reports. The new funding is meant to “establish a sovereign space launch capability” with funds available this fiscal year and spent over three years. How the money will be spent and on what has yet to be released. As anticipated, Canada will have a new Defense Investment Agency (DIA) to oversee defense procurement. Overall, the government outlined 81.8 billion Canadian dollars ($58 billion) over five years for the Canadian Armed Forces. The Department of National Defense will manage the government’s cash infusion for sovereign launch capability.

Kick-starting an industry … Canada joins a growing list of nations pursuing homegrown launchers as many governments see access to space as key to national security and an opportunity for economic growth. International governments don’t want to be beholden to a small number of foreign launch providers from established space powers. That’s why startups in Germany, the United Kingdom, South Korea, and Australia are making a play in the launch arena, often with government support. A handful of Canadian startups, such as Maritime Launch Services, Reaction Dynamics, and NordSpace, are working on commercial satellite launchers. The Canadian government’s announcement came days after MDA Space, the largest established space company in Canada, announced its own multimillion-dollar investment in Maritime Launch Services.

The easiest way to keep up with Eric Berger’s and Stephen Clark’s reporting on all things space is to sign up for our newsletter. We’ll collect their stories and deliver them straight to your inbox.

Sign Me Up!

Money alone won’t solve Europe’s space access woes. Increasing tensions with Russia have prompted defense spending boosts throughout Europe that will benefit fledgling smallsat launcher companies across the continent. But Europe is still years away from meeting its own space access needs, Space News reports. Space News spoke with industry analysts from two European consulting firms. They concluded that a lack of experience, not a deficit of money, is holding European launch startups back. None of the new crop of European rocket companies have completed a successful orbital flight.

Swimming in cash … The German company Isar Aerospace has raised approximately $600 million, the most funding of any of the European launch startups. Isar is also the only one of the bunch to make an orbital launch attempt. Its Spectrum rocket failed less than 30 seconds after liftoff last March, and a second launch is expected next year. Isar has attracted more investment than Rocket Lab, Firefly Aerospace, and Astra collectively raised on the private market before each of them successfully launched a rocket into orbit. In addition to Isar, several other European companies have raised more than $100 million on the road to developing a small satellite launcher. (submitted by EllPeaTea)

Successful ICBM test from Vandenberg. Air Force Global Strike Command tested an unarmed Minuteman III intercontinental ballistic missile in the predawn hours of Wednesday, Air and Space Forces Magazine reports. The test, the latest in a series of launches that have been carried out at regular intervals for decades, came as Russian President Vladimir Putin has touted the development of two new nuclear weapons and President Donald Trump has suggested in recent days that the US might resume nuclear testing. The ICBM launched from an underground silo at Vandenberg Space Force Base, California, and traveled some 4,200 miles to a test range in the Pacific Ocean after receiving launch orders from an airborne nuclear command-and-control plane.

Rehearsing for the unthinkable … The test, known as Glory Trip 254 (GT 254), provided a “comprehensive assessment” of the Minuteman III’s readiness to launch at a moment’s notice, according to the Air Force. “The data collected during the test is invaluable in ensuring the continued reliability and accuracy of the ICBM weapon system,” said Lt. Col. Karrie Wray, commander of the 576th Flight Test Squadron. For Minuteman III tests, the Air Force pulls its missiles from the fleet of some 400 operational ICBMs. This week’s test used one from F.E. Warren Air Force Base, Wyoming, and the missile was equipped with a single unarmed reentry vehicle that carried telemetry instrumentation instead of a warhead, service officials said. (submitted by EllPeaTea)

One crew launches, another may be stranded. Three astronauts launched to China’s Tiangong space station on October 31 and arrived at the outpost a few hours later, extending the station’s four-year streak of continuous crew operations. The Shenzhou 21 crew spacecraft lifted off on a Chinese Long March 2F rocket from the Jiuquan space center in the Gobi Desert. Shenzhou 21 is supposed to replace a three-man crew that has been on the Tiangong station since April, but China’s Manned Space Agency announced Tuesday the outgoing crew’s return craft may have been damaged by space junk, Ars reports.

Few details … Chinese officials said the Shenzhou 20 spacecraft will remain at the station while engineers investigate the potential damage. As of Thursday, China has not set a new landing date or declared whether the spacecraft is safe to return to Earth at all. “The Shenzhou 20 manned spacecraft is suspected of being impacted by small space debris,” Chinese officials wrote on social media. “Impact analysis and risk assessment are underway. To ensure the safety and health of the astronauts and the complete success of the mission, it has been decided that the Shenzhou 20 return mission, originally scheduled for November 5, will be postponed.” In the event Shenzhou 20 is unsafe to return, China could launch a rescue craft—Shenzhou 22—already on standby at the Jiuquan space center.

Falcon 9 rideshare boosts Vast ambitions. A pathfinder mission for Vast’s privately owned space station launched into orbit Sunday and promptly extended its solar panel, kicking off a shakedown cruise to prove the company’s designs can meet the demands of spaceflight, Ars reports. Vast’s Haven Demo mission lifted off just after midnight Sunday from Cape Canaveral Space Force Station, Florida, and rode a SpaceX Falcon 9 rocket into orbit. Haven Demo was one of 18 satellites sharing a ride on SpaceX’s Bandwagon 4 mission, launching alongside a South Korean spy satellite and a small testbed for Starcloud, a startup working with Nvidia to build an orbital data center.

Subscale testing … After release from the Falcon 9, the half-ton Haven Demo spacecraft stabilized itself and extended its power-generating solar array. The satellite captured 4K video of the solar array deployment, and Vast shared the beauty shot on social media. “Haven Demo’s mission success has turned us into a proven spacecraft company,” Vast’s CEO, Max Haot, posted on X. “The next step will be to become an actual commercial space station company next year. Something no one has achieved yet.” Vast plans to launch its first human-rated habitat, named Haven-1, into low-Earth orbit in 2026. Haven Demo lacks crew accommodations but carries several systems that are “architecturally similar” to Haven-1, according to Vast. For example, Haven-1 will have 12 solar arrays, each identical to the single array on Haven Demo. The pathfinder mission uses a subset of Haven-1’s propulsion system, but with identical thrusters, valves, and tanks.

Lights out at Vostochny. One of Russia’s most important projects over the last 15 years has been the construction of the Vostochny spaceport as the country seeks to fly its rockets from native soil and modernize its launch operations. Progress has been slow as corruption clouded Vostochny’s development. Now, the primary contractor building the spaceport, the Kazan Open Stock Company (PSO Kazan), has failed to pay its bills, Ars reports. The story, first reported by the Moscow Times, says that the energy company supplying Vostochny cut off electricity to areas of the spaceport still under construction after PSO Kazan racked up $627,000 in unpaid energy charges. The electricity company did so, it said, “to protect the interests of the region’s energy system.”

A dark reputation … Officials at the government-owned spaceport said PSO Kazan would repay its debt by the end of November, but the local energy company said it intends to file a lawsuit against KSO Kazan to declare the entity bankrupt. The two operational launch pads at Vostochny are apparently not affected by the power cuts. Vostochny has been a fiasco from the start. After construction began in 2011, the project was beset by hunger strikes, claims of unpaid workers, and the theft of $126 million. Additionally, a man driving a diamond-encrusted Mercedes was arrested after embezzling $75,000. Five years ago, there was another purge of top officials after another round of corruption.

Ariane 6 delivers for Europe again. European launch services provider Arianespace has successfully launched the Sentinel 1D Earth observation satellite aboard an Ariane 62 rocket for the European Commission, European Spaceflight reports. Launched in its two-booster configuration, the Ariane 6 rocket lifted off from the Guiana Space Center in South America on Tuesday. Approximately 34 minutes after liftoff, the satellite was deployed from the rocket’s upper stage into a Sun-synchronous orbit at an altitude of 693 kilometers (430 miles). Sentinel 1D is the newest spacecraft to join Europe’s Copernicus program, the world’s most expansive network of environmental monitoring satellites. The new satellite will extend Europe’s record of global around-the-clock radar imaging, revealing information about environmental disasters, polar ice cover, and the use of water resources.

Doubling cadence … This was the fourth flight of Europe’s new Ariane 6 rocket, and its third operational launch. Arianespace plans one more Ariane 62 launch to close out the year with a pair of Galileo navigation satellites. The company aims to double its Ariane 6 launch cadence in 2026, with between six and eight missions planned, according to David Cavaillès, Arianespace’s CEO. The European launch provider will open its 2026 manifest with the first flight of the more powerful four-booster variant of the rocket. If the company does manage eight Ariane 6 flights in 2026, it will already be close to reaching the stated maximum launch cadence of between nine and 10 flights per year.

India sets its own record for payload mass. The Indian Space Research Organization on Sunday successfully launched the Indian Navy’s advanced communication satellite GSAT-7R, or CMS-03, on an LVM3 rocket from the Satish Dhawan Space Center, The Hindu reports. The indigenously designed and developed satellite, weighing approximately 4.4 metric tons (9,700 pounds), is the heaviest satellite ever launched by an Indian rocket and marks a major milestone in strengthening the Navy’s space-based communications and maritime domain awareness.

Going heavy … The launch Sunday was India’s fourth of 2025, a decline from the country’s high-water mark of eight orbital launches in a year in 2023. The failure in May of India’s most-flown rocket, the PSLV, has contributed to this year’s slower launch cadence. India’s larger rockets, the GSLV and LVM3, have been more active while officials grounded the PSLV for an investigation into the launch failure. (submitted by EllPeaTea)

Blue Origin preps for second flight of New Glenn. The road to the second flight of Blue Origin’s heavy-lifting New Glenn rocket got a lot clearer this week. The company confirmed it is targeting Sunday, November 9, for the launch of New Glenn from Cape Canaveral Space Force Station, Florida. This follows a successful test-firing of the rocket’s seven BE-4 main engines last week, Ars reports. Blue Origin, the space company owned by billionaire Jeff Bezos, said the engines operated at full power for 22 seconds, generating nearly 3.9 million pounds of thrust on the launch pad.

Fully integrated … With the launch date approaching, engineers worked this week to attach the rocket’s payload shroud containing two NASA satellites set to embark on a journey to Mars. Now that the rocket is fully integrated, ground crews will roll it back to Blue Origin’s Launch Complex-36 (LC-36) for final countdown preps. The launch window on Sunday opens at 2: 45 pm EST (19: 45 UTC). Blue Origin is counting on recovering the New Glenn first stage on the next flight after missing the landing on the rocket’s inaugural mission in January. Officials plan to reuse this booster on the third New Glenn launch early next year, slated to propel Blue Origin’s first unpiloted Blue Moon lander toward the Moon.

Next three launches

Nov. 8: Falcon 9 | Starlink 10-51 | Kennedy Space Center, Florida | 08: 30 UTC

Nov. 8: Long March 11H| Unknown Payload | Haiyang Spaceport, China Coastal Waters | 21: 00 UTC

Nov. 9: New Glenn | ESCAPADE | Cape Canaveral Space Force Station, Florida | 19: 45 UTC

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: Canada invests in sovereign launch; India flexes rocket muscles Read More »

SpaceX teases simplified Starship as alarms sound over Moon landing delays

artemis, artemis iii, china, Commercial space, launch, moon, NASA, Space, spacex, starship / Mike M. / October 31, 2025

“SpaceX shares the goal of returning to the Moon as expeditiously as possible.”

Artist’s illustration of Starship on the surface of the Moon. Credit: SpaceX

SpaceX on Thursday released the most detailed public update in nearly two years on its multibillion-dollar contract to land astronauts on the Moon for NASA, amid growing sentiment that China is likely to beat the United States back to the lunar surface with humans.

In a lengthy statement published on SpaceX’s website Thursday, the company said it “will be a central enabler that will fulfill the vision of NASA’s Artemis program, which seeks to establish a lasting presence on the lunar surface… and ultimately forge the path to land the first humans on Mars.”

Getting to Mars is SpaceX’s overarching objective, a concise but lofty mission statement introduced by Elon Musk at the company’s founding nearly a quarter-century ago. Musk has criticized NASA’s Artemis program, which aims to return US astronauts to the Moon for the first time since the last Apollo lunar mission in 1972, as unambitious and too reliant on traditional aerospace contractors.

Is this a priority for SpaceX?

The Starship rocket and its massive Super Heavy booster are supposed to be SpaceX’s solution for fulfilling Musk’s mission of creating a settlement on Mars. The red planet has been the focus each time Musk has spoken at length about Starship in the last couple of years, with Moon missions receiving little or no time in his comments, whether they’re scripted or off the cuff.

In the background, SpaceX’s engineers have been busy developing a version of the Starship rocket to fly crews to and from the surface of the Moon for NASA. The agency’s current architecture calls for astronauts to transit from the Earth to the vicinity of the Moon inside NASA’s Orion spacecraft, made by Lockheed Martin, then link up with Starship in lunar orbit for a ride to the Moon’s south pole.

After completing their mission on the surface, the astronauts will ride Starship back into space and dock with Orion to bring them home. Starship and Orion may also link together by docking at the planned Gateway mini-space station orbiting the Moon, but Gateway’s future is in question as NASA faces budget cuts.

NASA has contracts with SpaceX valued at more than $4 billion to land two astronaut crews on the Moon on NASA’s Artemis III and Artemis IV missions. The contract also covers milestones ahead of any human mission, such as an uncrewed Starship landing and takeoff at the Moon, to prove the vehicle is ready.

SpaceX’s Starship descends toward the Indian Ocean at the conclusion of Flight 11 on October 3. Credit: SpaceX

The fresh update from SpaceX lists recent achievements the company has accomplished on the path to the Moon, including demos of life support and thermal control systems, the docking adapter to link Starship with Orion, navigation hardware and software, a landing leg structural test, and engine firings in conditions similar to what the ship will see at the Moon.

Many of these milestones were completed ahead of schedule, SpaceX said. But the biggest tests, such as demonstrating in-orbit refueling, remain ahead. Some NASA officials believe mastering orbital refueling will take many tries, akin to SpaceX’s iterative two steps forward, one step back experience with its initial Starship test flights.

The first test to transfer large amounts of cryogenic liquid methane and liquid oxygen between two Starships in low-Earth orbit is now planned for next year. This time a year ago, SpaceX aimed to launch the first orbital refueling demo before the end of 2025.

Orbital refueling is key to flying Starship to the Moon or Mars. The rocket consumes all of its propellant getting to low-Earth orbit, and it needs more gas to go farther. For lunar missions, SpaceX will launch a Starship-derived propellant depot into orbit, refill it with perhaps a dozen or more Starship tankers, and then dock the Starship lander with it to load its tanks before heading off to the Moon.

Officials haven’t given a precise number of tanker flights required for a Starship lunar lander. It’s likely engineers won’t settle on an exact number until they obtain data on how much of the super-cold liquid propellant boils off in space, and how efficient it is to transfer from ship to ship. Whatever the number, SpaceX says Starship’s design for recovery and rapid reuse will facilitate a fast-paced launch and refueling campaign.

SpaceX tests the elevator to be used on Starship. Credit: SpaceX

The upshot of overcoming the refueling hurdle is Starship’s promise of becoming a transformative vehicle. Starship is enormous compared to any other concept for landing on the Moon. One single Starship has a pressurized habitable volume of more than 600 cubic meters, or more than 21,000 cubic feet, roughly two-thirds that of the entire International Space Station, according to SpaceX. Starship will have dual airlocks, or pathways for astronauts and equipment to exit and enter the spacecraft.

An elevator will lower people and cargo down to the lunar surface from the crew cabin at the top of the 15-story-tall spacecraft. For pure cargo missions, SpaceX says Starship will be capable of landing up to 100 metric tons of cargo directly on the Moon’s surface. This would unlock the ability to deliver large rovers, nuclear reactors, or lunar habitats to the Moon in one go. In the long run, the Starship architecture could allow landers to be reused over and over again. All of this is vital if NASA wants to build a permanent base or research outpost on the Moon.

A competition in more ways than one

But hard things take time. SpaceX dealt with repeated setbacks in the first half of this year: three in-flight failures of Starship and one Starship explosion on the ground at the company’s development facility in South Texas. Since then, teams have reeled off consecutive successful Starship test flights ahead of the debut of an upgraded Starship variant called Version 3 in the coming months. Starship Version 3 will have the accoutrements for refueling, and SpaceX says this will also be the version to fly to the Moon.

The recent Starship delays, coupled with the scope of work to go, have raised concerns that the Artemis program is falling behind China’s initiative to land its own astronauts on the Moon. China’s goal is to do it by 2030, a schedule reiterated in Chinese state media this week. The Chinese program relies on an architecture more closely resembling NASA’s old Apollo designs.

The official schedule for the first Artemis crew landing, on Artemis III, puts it in 2027, but that timeline is no longer achievable. Starship and new lunar spacesuits developed by Axiom Space won’t be ready, in part because NASA didn’t award the contracts to SpaceX and Axiom until 2021 and 2022.

All of this adds up to waning odds that the United States can beat China back to the Moon, according to a growing chorus of voices in the space community. Last month, former NASA chief Jim Bridenstine, who led the agency during the first Trump administration, told Congress the United States was likely to lose the second lunar space race.

At a space conference earlier this week, Bridenstine suggested the Trump administration use its powers to fast-track a lunar landing, even floating the idea of invoking the Defense Production Act, a law that grants the president authority to marshal industrial might to meet pressing national needs.

An executive order from President Donald Trump could authorize such an effort and declare a “national security imperative that we’re going to beat China to the Moon,” Bridenstine said at the American Astronautical Society’s von Braun Space Exploration Symposium in Huntsville, Alabama.

Charlie Bolden, NASA’s administrator under former President Barack Obama, also expressed doubts that NASA could land humans on the Moon before China, or by the end of Trump’s term in the White House. “Let’s be real, OK? Everybody in this room knows, to say we’re going to do it by the end of the term, or we’re going to do it before the Chinese, that doesn’t help industry.”

But Bolden said maybe it’s not so terrible if China lands people on the Moon before NASA can return with astronauts. “We may not make 2030, and that’s OK with me, as long as we get there in 2031 better than they are with what they have there.”

Sean Duffy, NASA’s acting administrator, doesn’t see it the same way. Duffy said last week he would give contractors until this Wednesday to propose other ways of landing astronauts on the Moon sooner than the existing plan. SpaceX and Blue Origin, the space company founded by billionaire Jeff Bezos, confirmed they submitted updated plans to NASA this week.

SpaceX released a new rendering of the internal crew cabin for the Starship lunar lander. Credit: SpaceX

Blue Origin has a separate contract with NASA to provide its own human-rated lunar lander—Blue Moon Mark 2—for entry into service on the Artemis V mission, likely not to occur before the early 2030s. A smaller unpiloted lander—Blue Moon Mark 1—is on track to launch on Blue Origin’s first lunar landing attempt next year.

Blue Moon Mark 1 is still a big vehicle, standing taller than the lunar lander used by NASA during the Apollo program. But it doesn’t match the 52-foot (16-meter) height of Blue Origin’s Mark 2 lander, and tops out well short of the roughly 165-foot-tall (50-meter) Starship lander.

What’s more, Blue Moon Mark 1 won’t need to be refueled after launch, unlike Starship and Mark 2. Jacki Cortese, senior director of civil space at Blue Origin, confirmed Tuesday that her company is looking at employing a “more incremental approach” using Mark 1 to accelerate an Artemis crew landing. Ars first reported Blue Origin was studying how to modify Blue Moon Mark 1 for astronauts.

All of this is a reminder of something Blue Origin said in 2021, when NASA passed over Bezos’ company to award the first Artemis lander contract to SpaceX. Blue Origin protested the award and filed a lawsuit against the government, triggering a lunar lander work stoppage that lasted several months until a federal judge dismissed the suit.

Blue Origin said SpaceX’s approach with numerous refueling sorties was “immensely complex and high risk” and argued its proposal was the better option for NASA. The statement has taken on a meme-worthy status among fans of Starship.

But SpaceX bid a lower cost, and NASA officials said it was the only proposal the agency could afford at the time. And then, when Blue Origin won a contract from NASA in 2023 to provide a second lander option, the company’s concept also hinged on refueling the Blue Moon Mark 2 lander in space.

Now, SpaceX is making a new offering to NASA. Like Blue Origin, SpaceX said it has sent in a proposal for a “simplified architecture” for landing astronauts on the Moon, but did not provide details.

“We’ve shared and are formally assessing a simplified mission architecture and concept of operations that we believe will result in a faster return to the Moon while simultaneously improving crew safety,” the company said.

Since NASA selected SpaceX for the Human Landing System contract in 2021, the company said it has been “consistently responsive to NASA as requirements for Artemis III have changed.”

For example, NASA originally required SpaceX to only demonstrate it could land Starship on the Moon before moving forward with a crew mission. Lori Glaze, who leads NASA’s human exploration division, said in July that the agency is now requiring the uncrewed landing demo to also include an ascent from the Moon’s surface. NASA wants to know if Starship can not just land astronauts on the Moon, but also get them back.

“Starship continues to simultaneously be the fastest path to returning humans to the surface of the Moon and a core enabler of the Artemis program’s goal to establish a permanent, sustainable presence on the lunar surface,” SpaceX said. “SpaceX shares the goal of returning to the Moon as expeditiously as possible, approaching the mission with the same alacrity and commitment that returned human spaceflight capability to America under NASA’s Commercial Crew program.”

An artist’s illustration of multiple Starships on the lunar surface, with a Moon base in the background. Credit: SpaceX

SpaceX has built a reputation for doing things quickly. One example has been the rapid-fire launch cadence of the company’s workhorse Falcon 9 rocket. SpaceX is setting up launch pads and factories to manufacture and launch Super Heavy and Starship—combining together to make the largest rocket ever built—at an even faster rate than Falcon 9.

The company has launched 11 full-scale test flights of Starship/Super Heavy since April 2023. “This campaign has quickly matured the core Starship and has produced numerous feats,” SpaceX said. The company listed some of them:

Multiple successful ascents of the world’s most powerful rocket
The launch, return, catch, and reuse of that rocket to unlock the high launch rate cadence needed for lunar missions
The transfer of approximately 5 metric tons of cryogenic propellant between tanks while in space
Successful in-space relights of the Raptor engines that are critical for the maneuvers that will send Starship to the Moon
Multiple controlled reentries through Earth’s atmosphere

It’s true that these feats have come fast. Many more remain on the road ahead before SpaceX can make good on its commitment to NASA.

SpaceX teases simplified Starship as alarms sound over Moon landing delays Read More »

SpaceX finally got exactly what it needed from Starship V2

launch, NASA, Space, spacex, Starbase, starship, starship flight 11, super heavy, texas / Mike M. / October 14, 2025

This was the last flight of SpaceX’s second-gen Starship design. Version 3 arrives next year.

Thirty-three methane-fueled Raptor engines power SpaceX’s Super Heavy booster off the launch pad Monday. Credit: SpaceX

SpaceX closed a troubled but instructive chapter in its Starship rocket program Monday with a near-perfect test flight that carried the stainless steel spacecraft halfway around the world from South Texas to the Indian Ocean.

The rocket’s 33 methane-fueled Raptor engines roared to life at 6: 23 pm CDT (7: 23 pm EDT; 23: 23 UTC), throttling up to generate some 16.7 million pounds of thrust, by large measure more powerful than any rocket before Starship. Moments later, the 404-foot-tall (123.1-meter) rocket began a vertical climb away from SpaceX’s test site in Starbase, Texas, near the US-Mexico border.

From then on, the rocket executed its flight plan like clockwork. This was arguably SpaceX’s most successful Starship test flight to date. The only flight with a similar claim occurred one year ago Monday, when the company caught the rocket’s Super Heavy booster back at the launch pad after soaring to the uppermost fringes of the atmosphere. But that flight didn’t accomplish as much in space.

“Starship’s eleventh flight test reached every objective, providing valuable data as we prepare the next generation of Starship and Super Heavy,” SpaceX posted on X.

SpaceX’s 11th Starship flight climbs away from Starbase, Texas. Credit: SpaceX

SpaceX didn’t try to recover the Super Heavy booster on this flight, but the goals the company set before the launch included an attempt to guide the enormous rocket stage to a precise splashdown in the Gulf of Mexico off the coast of South Texas. The booster, reused from a previous flight in March, also validated a new engine configuration for its landing burn, first reigniting 13 of its engines, then downshifting to five, then to three for the final hover.

That all worked, along with pretty much everything else apart from an indication on SpaceX’s livestream that Starship’s Super Heavy booster stage lost an engine early in its descent. The malfunctioning engine had no impact on the rest of the flight.

Flight 11 recap

This was the fifth and final flight of Starship’s second-generation configuration, known as Version 2, or V2. It was the 11th full-scale Starship test flight overall.

It took a while for Starship V2 to meet SpaceX’s expectations. The first three Starship V2 launches in January, March, and May ended prematurely due to problems in the rocket’s propulsion and a fuel leak, breaking a string of increasingly successful Starship flights since 2023. Another Starship V2 exploded on a test stand in Texas in June, further marring the second-gen rocket’s track record.

But SpaceX teams righted the program with a good test flight in August, the first time Starship V2 made it all the way to splashdown. Engineers learned a few lessons on that flight, including the inadequacy of a new metallic heat shield tile design that left a patch of orange oxidation down the side of the ship. They also found that another experiment with part of the ship’s heat shield showed promising results. This method involved using a soft “crunch wrap” material to seal the gaps between the ship’s ceramic tiles and prevent super-heated plasma from reaching the rocket’s stainless steel skin.

Technicians installed the crunch wrap material in more places for Flight 11, and a first look at the performance of the ship during reentry and splashdown suggested the heat shield change worked well.

Dan Huot from SpaceX’s communications office demonstrates how “crunch wrap” material can fill the gaps between Starship’s heat shield tiles. Credit: SpaceX

After reaching space, Starship shut down its six Raptor engines and coasted across the Atlantic Ocean and Africa before emerging over the Indian Ocean just before reentry. During its time in space, Starship released eight Starlink satellite mockups mimicking the larger size of the company’s next-generation Starlink spacecraft. These new Starlink satellites will only be able to launch on Starship.

Starship also reignited one of its six engines for a brief maneuver to set up the ship’s trajectory for reentry. With that, the stage was set for the final act of the test flight. How would the latest version of SpaceX’s ever-changing heat shield design hold up against temperatures of 2,600° Fahrenheit (1,430° Celsius)?

The answer: Apparently quite well. While SpaceX has brought Starships back to Earth in one piece several times, this was the first time the ship made it through reentry relatively unscathed. Live video streaming from cameras onboard Starship showed a blanket of orange and purple plasma enveloping the rocket during reentry. This is now a familiar sight, thanks to connectivity with Starship through SpaceX’s Starlink broadband network.

What was different on Monday was the lack of any obvious damage to the heat shield or flaps throughout Starship’s descent, a promising sign for SpaceX’s chances of reusing the vehicle and its heat shield over and over again, without requiring any refurbishment. This, according to SpaceX’s Elon Musk, is the acid test for determining Starship’s overall success.

An onboard camera captured this view of Starship during the final minute of flight over the Indian Ocean. At this point of the flight, the vehicle—designated Ship 38 as seen here—is descending in a horizontal orientation before flipping vertical for the final moments before splashdown. Credit: SpaceX

In the closing moments of Monday’s flight, Starship flexed its flaps to perform a “dynamic banking maneuver” over the Indian Ocean, then flipped upright and fired its engines to slow for splashdown, simulating maneuvers the rocket will execute on future missions returning to the launch site. That will be one of the chief goals for the next phase of Starship’s test campaign beginning next year.

Patience for V3

It will likely be at least a few months before SpaceX is ready to launch the next Starship flight. Technicians at Starbase are assembling the next Super Heavy booster and the first Starship V3 vehicle. Once integrated, the booster and ship are expected to undergo cryogenic testing and static-fire testing before SpaceX moves forward with launch.

“Focus now turns to the next generation of Starship and Super Heavy, with multiple vehicles currently in active build and preparing for tests,” SpaceX wrote on its website. “This next iteration will be used for the first Starship orbital flights, operational payload missions, propellant transfer, and more as we iterate to a fully and rapidly reusable vehicle with service to Earth orbit, the Moon, Mars, and beyond.”

Starship V3 will have larger propellant tanks to increase the rocket’s lifting capacity, upgraded Raptor 3 engines, and an improved payload compartment to support launches of real Starlink satellites. SpaceX will also use this version of the rocket for orbital refueling experiments, a long-awaited milestone for the Starship program now planned for sometime next year. Orbital refueling is a crucial enabler for future Starship flights beyond low-Earth orbit and is necessary for SpaceX to fulfill Musk’s ambition to send ships to Mars, the founder’s long-held goal for the company.

It’s also required for Starship flights to the Moon. NASA has signed contracts with SpaceX worth more than $4 billion to develop a human-rated derivative of Starship to land astronauts on the Moon as part of the agency’s Artemis program. The orbital refueling demonstration is a key milestone on the NASA lunar lander contract. Getting this done as soon as possible is vitally important to NASA, which is seeing its Artemis Moon landing schedule slip, in part due to Starship delays.

None of it can really get started until Starship V3 is flying reliably and flying often. If the first Starship V3 flight goes well, SpaceX may attempt to put the next vehicle—Flight 13—into orbit to verify the ship’s endurance in space. At some point, SpaceX will make the first attempt to bring a ship home from orbit for a catch by the launch tower, similar to how SpaceX has caught Super Heavy boosters returning from the edge of space.

But first, ground crews are wrapping up work on a second Starship launch pad designed to accommodate the upgraded, taller Starship V3 rocket. Monday’s flight marked the final launch from Pad 1 in its existing form. The differences with the second launch pad include its flame trench, a common fixture at many launch pads around the world. Pad 1 was not built with a flame trench, but instead features an elevated launch mount where the rocket sits prior to liftoff.

SpaceX is expected to overhaul Pad 1 in the coming months to reactivate it as a second launch pad option for Starship V3. All of this work is occurring in Texas as SpaceX prepares to bring online more Starship launch pads at Cape Canaveral Space Force Station and Kennedy Space Center in Florida. SpaceX says it will need a lot of pads to ramp up Starship to monthly, weekly, and eventually daily flights.

SpaceX finally got exactly what it needed from Starship V2 Read More »

Starship’s elementary era ends today with mega-rocket’s 11th test flight

Commercial space, launch, Science, Space, spacex, Starbase, starship, starship flight 11, super heavy / Mike M. / October 14, 2025

Future flights of Starship will end with returns to Starbase, where the launch tower will try to catch the vehicle coming home from space, similar to the way SpaceX has shown it can recover the Super Heavy booster. A catch attempt with Starship is still at least a couple of flights away.

In preparation for future returns to Starbase, the ship on Flight 11 will perform a “dynamic banking maneuver” and test subsonic guidance algorithms prior to its final engine burn to brake for splashdown. If all goes according to plan, the flight will end with a controlled water landing in the Indian Ocean approximately 66 minutes after liftoff.

Turning point

Monday’s test flight will be the last Starship launch of the year as SpaceX readies a new generation of the rocket, called Version 3, for its debut sometime in early 2026. The new version of the rocket will fly with upgraded Raptor engines and larger propellant tanks and have the capability for refueling in low-Earth orbit.

Starship Version 3 will also inaugurate SpaceX’s second launch pad at Starbase, which has several improvements over the existing site, including a flame trench to redirect engine exhaust away from the pad. The flame trench is a common feature of many launch pads, but all of the Starship flights so far have used an elevated launch mount, or stool, over a water-cooled flame deflector.

The current launch complex is expected to be modified to accommodate future Starship V3s, giving the company two pads to support a higher flight rate.

NASA is counting on a higher flight rate for Starship next year to move closer to fulfilling SpaceX’s contract to provide a human-rated lander to the agency’s Artemis lunar program. SpaceX has contracts worth more than $4 billion to develop a derivative of Starship to land NASA astronauts on the Moon.

But much of SpaceX’s progress toward a lunar landing hinges on launching numerous Starships—perhaps a dozen or more—in a matter of a few weeks or months. SpaceX is activating the second launch pad in Texas and building several launch towers and a new factory in Florida to make this possible.

Apart from recovering and reusing Starship itself, the program’s most pressing near-term hurdle is the demonstration of in-orbit refueling, a prerequisite for any future Starship voyages to the Moon or Mars. This first refueling test could happen next year but will require Starship V3 to have a smoother introduction than Starship V2, which is retiring after Flight 11 with, at best, a 40 percent success rate.

Starship’s elementary era ends today with mega-rocket’s 11th test flight Read More »

Rocket Report: Keeping up with Kuiper; New Glenn’s second flight slips

ariane 6, artemis II, astra, blue origin, Firefly Aerospace, moon, NASA, new glenn, rocket report, Security, Space, space launch system, spacex, starship, VIPER / Kelly Newman / September 26, 2025

Amazon plans to conduct two launches of Kuiper broadband satellites just days apart.

An unarmed Trident II D5 Life Extension (D5LE) missile launches from an Ohio-class ballistic missile submarine off the coast of Florida. Credit: US Navy

Welcome to Edition 8.12 of the Rocket Report! We often hear from satellite operators—from the military to venture-backed startups—about their appetite for more launch capacity. With so many rocket launches happening around the world, some might want to dismiss these statements as a corporate plea for more competition, and therefore lower prices. SpaceX is on pace to launch more than 150 times this year. China could end the year with more than 70 orbital launches. These are staggering numbers compared to global launch rates just a few years ago. But I’m convinced there’s room for more alternatives for reliable (and reusable) rockets. All of the world’s planned mega-constellations will need immense launch capacity just to get off the ground, and if successful, they’ll go into regular replacement and replenishment cycles. Throw in the still-undefined Golden Dome missile shield and many nations’ desire for a sovereign launch capability, and it’s easy to see the demand curve going up.

Sharp words from Astra’s Chris Kemp. Chris Kemp, the chief executive officer of Astra, apparently didn’t get the memo about playing nice with his competitors in the launch business. Kemp made some spicy remarks at the Berkeley Space Symposium 2025 earlier this month, billed as the largest undergraduate aerospace event at the university (see video of the talk). During the speech, Kemp periodically deviated from building up Astra to hurling insults at several of his competitors in the launch industry, Ars reports. To be fair to Kemp, some of his criticisms are not without a kernel of truth. But they are uncharacteristically rough all the same, especially given Astra’s uneven-at-best launch record and financial solvency to date.

Wait, what?! … Kemp is generally laudatory in his comments about SpaceX, but his most crass statement took aim at the quality of life of SpaceX employees at Starbase, Texas. He said life at Astra is “more fun than SpaceX because we’re not on the border of Mexico where they’ll chop your head off if you accidentally take a left turn.” For the record, no SpaceX employees have been beheaded. “And you don’t have to live in a trailer. And we don’t make you work six and a half days a week, 12 hours a day.” Kemp also accused Firefly Aerospace of sending Astra “garbage” rocket engines as part of the companies’ partnership on propulsion for Astra’s next-generation rocket.

Sign Me Up!

A step forward for Europe’s reusable rocket program. No one could accuse the European Space Agency and its various contractors of moving swiftly when it comes to the development of reusable rockets. However, it appears that Europe is finally making some credible progress, Ars reports. Last week, the France-based ArianeGroup aerospace company announced that it completed the integration of the Themis vehicle, a prototype rocket that will test various landing technologies, on a launch pad in Sweden. Low-altitude hop tests, a precursor for developing a rocket’s first stage that can vertically land after an orbital launch, could start late this year or early next.

Hopping into the future … “This milestone marks the beginning of the ‘combined tests,’ during which the interface between Themis and the launch pad’s mechanical, electrical, and fluid systems will be thoroughly trialed, with the aim of completing a test under cryogenic conditions,” ArianeGroup said. This particular rocket will likely undergo only short hops, initially about 100 meters. A follow-up vehicle, Themis T1E, is intended to fly medium-altitude tests at a later date. Some of the learnings from these prototypes will feed into a smaller, reusable rocket intended to lift 500 kilograms to low-Earth orbit. This is under development by MaiaSpace, a subsidiary of ArianeGroup. Eventually, the European Space Agency would like to use technology developed as part of Themis to develop a new line of reusable rockets that will succeed the Ariane 6 rocket.

Navy conducts Trident missile drills. The US Navy carried out four scheduled missile tests of a nuclear-capable weapons system off the coast of Florida within the last week, Defense News reports. The service’s Strategic Systems Programs conducted flights of unarmed Trident II D5 Life Extension missiles from a submerged Ohio-class ballistic missile submarine from September 17 to September 21 as part of an ongoing scheduled event meant to test the reliability of the system. “The missile tests were not conducted in response to any ongoing world events,” a Navy release said.

Secret with high visibility … The Navy periodically performs these Trident missile tests off the coasts of Florida and California, taking advantage of support infrastructure and range support from the two busiest US spaceports. The military doesn’t announce the exact timing of the tests, but warnings issued for pilots to stay out of the area give a general idea of when they might occur. One of the launch events Sunday was visible from Puerto Rico, illuminating the night sky in photos published on social media. The missiles fell in the Atlantic Ocean as intended, the Navy said. The Trident II D5 missiles were developed in the 1980s and are expected to remain in service on the Navy’s ballistic missile submarines into the 2040s. The Trident system is one leg of the US military’s nuclear triad, alongside land-based Minuteman ballistic missiles and nuclear-capable strategic bombers. (submitted by EllPeaTea)

Firefly plans for Alpha’s return to flight. Firefly Aerospace expects to resume Alpha launches in the “coming weeks,” with two flights planned before the end of the year, Space News reports. These will be the first flights of Firefly’s one-ton-class Alpha rocket since a failure in April destroyed a Lockheed Martin tech demo satellite after liftoff from California. In a quarterly earnings call, Firefly shared a photo showing its next two Alpha rockets awaiting shipment from the company’s Texas factory.

Righting the ship … These next two launches really need to go well for Firefly. The Alpha rocket has, at best, a mixed record with only two fully successful flights in six attempts. Two other missions put their payloads into off-target orbits, and two Alpha launches failed to reach orbit at all. Firefly went public on the NASDAQ stock exchange last month, raising nearly $900 million in the initial public offering to help fund the company’s future programs, namely the medium-lift Eclipse rocket developed in partnership with Northrop Grumman. There’s a lot to like about Firefly. The company achieved the first fully successful landing of a commercial spacecraft on the Moon in March. NASA has selected Firefly for three more commercial landings on the Moon, and Firefly reported this week it has an agreement with an unnamed commercial customer for an additional dedicated mission. But the Alpha program hasn’t had the same level of success. We’ll see if Firefly can get the rocket on track soon. (submitted by EllPeaTea)

Avio wins contract to launch “extra-European” mission. Italian rocket builder Avio has signed a launch services agreement with US-based launch aggregator SpaceLaunch for a Vega C launch carrying an Earth observation satellite for an “extra-European institutional customer” in 2027, European Spaceflight reports. Avio announced that it had secured the launch contract on September 18. According to the company, the contract was awarded through an open international competition, with Vega C chosen for its “versatility and cost-effectiveness.” While Avio did not reveal the identity of the “extra-European” customer, it said that it would do so later this year.

Plenty of peculiarities … There are several questions to unpack here, and Andrew Parsonson of European Spaceflight goes through them all. Presumably, extra-European means the customer is based outside of Europe. Avio’s statement suggests we’ll find out the answer to that question soon. Details about the US-based launch broker SpaceLaunch are harder to find. SpaceLaunch appears to have been founded in January 2025 by two former Firefly Aerospace employees with a combined 40 years of experience in the industry. On its website, the company claims to provide end-to-end satellite launch integration, mission management, and launch procurement services with a “portfolio of launch vehicle capacity around the globe.” SpaceLaunch boasts it has supported the launch of more than 150 satellites on 12 different launch vehicles. However, according to public records, it does not appear that the company itself has supported a single launch. Instead, the claim seems to credit SpaceLaunch with launches that were actually carried out during the two founders’ previous tenures at Spaceflight, Firefly Aerospace, Northrop Grumman, and the US Air Force. (submitted by EllPeaTea)

Falcon 9 launches three missions for NASA and NOAA. Scientists loaded three missions worth nearly $1.6 billion on a SpaceX Falcon 9 rocket for launch Wednesday, toward an orbit nearly a million miles from Earth, to measure the supersonic stream of charged particles emanating from the Sun, Ars reports. One of the missions, from the National Oceanic and Atmospheric Administration (NOAA), will beam back real-time observations of the solar wind to provide advance warning of geomagnetic storms that could affect power grids, radio communications, GPS navigation, air travel, and satellite operations. The other two missions come from NASA, with research objectives that include studying the boundary between the Solar System and interstellar space and observing the rarely seen outermost layer of our own planet’s atmosphere.

Immense value …All three spacecraft will operate in orbit around the L1 Lagrange point, a gravitational balance point located more than 900,000 miles (1.5 million kilometers) from Earth. Bundling these three missions onto the same rocket saved at least tens of millions of dollars in launch costs. Normally, they would have needed three different rockets. Rideshare missions to low-Earth orbit are becoming more common, but spacecraft departing for more distant destinations like the L1 Lagrange point are rare. Getting all three missions on the same launch required extensive planning, a stroke of luck, and fortuitous timing. “This is the ultimate cosmic carpool,” said Joe Westlake, director of NASA’s heliophysics division. “These three missions heading out to the Sun-Earth L1 point riding along together provide immense value for the American taxpayer.”

US officials concerned about China mastering reusable launch. SpaceX’s dominance in reusable rocketry is one of the most important advantages the United States has over China as competition between the two nations extends into space, US Space Force officials said Monday. But several Chinese companies are getting close to fielding their own reusable rockets, Ars reports. “It’s concerning how fast they’re going,” said Brig. Gen. Brian Sidari, the Space Force’s deputy chief of space operations for intelligence. “I’m concerned about when the Chinese figure out how to do reusable lift that allows them to put more capability on orbit at a quicker cadence than currently exists.”

By the numbers … China has used 14 different types of rockets on its 56 orbital-class missions this year, and none have flown more than 11 times. Eight US rocket types have cumulatively flown 145 times, with 122 of those using SpaceX’s workhorse Falcon 9. Without a reusable rocket, China must maintain more rocket companies to sustain a launch rate of just one-third to one-half that of the United States. This contrasts with the situation just four years ago, when China outpaced the United States in orbital rocket launches. The growth in US launches has been a direct result of SpaceX’s improvements to launch at a higher rate, an achievement primarily driven by the recovery and reuse of Falcon 9 boosters and payload fairings.

Atlas V launches more Kuiper satellites. Roughly an hour past sunrise Thursday, an Atlas V rocket from United Launch Alliance took flight from Cape Canaveral Space Force Station, Florida. Onboard the rocket, flying in its most powerful configuration, were the next 27 Project Kuiper broadband satellites from Amazon, Spaceflight Now reports. This is the third batch of production satellites launched by ULA and the fifth overall for the growing low-Earth orbit constellation. The Atlas V rocket released the 27 Kuiper satellites about 280 miles (450 kilometers) above Earth. The satellites will use onboard propulsion to boost themselves to their assigned orbit at 392 miles (630 kilometers).

Another Kuiper launch on tap … With this deployment, Amazon now has 129 satellites in orbit. This is a small fraction of the network’s planned total of 3,232 satellites, but Amazon has enjoyed a steep ramp-up in the Kuiper launch cadence as the company’s satellite assembly line in Kirkland, Washington, continues churning out spacecraft. Another 24 Kuiper satellites are slated to launch September 30 on a SpaceX Falcon 9 rocket, and Amazon has delivered enough satellites to Florida for an additional launch later this fall. (submitted by EllPeaTea)

German military will fly with Ariane 6. Airbus Defense and Space has awarded Arianespace a contract to launch a pair of SATCOMBw-3 communications satellites for the German Armed Forces, European Spaceflight reports. Airbus is the prime contractor for the nearly $2.5 billion (2.1 billion euro) SATCOMBw-3 program, which will take over from the two-satellite SATCOMBw-2 constellation currently providing secure communications for the German military. Arianespace announced Wednesday that it had been awarded the contract to launch the satellites aboard two Ariane 6 rockets. “By signing this new strategic contract for the German Armed Forces, Arianespace accomplishes its core mission of guaranteeing autonomous access to space for European sovereign satellites,” said Arianespace CEO David Cavaillolès.

Running home to Europe … The chief goal of the Ariane 6 program is to provide Europe with independent access to space, something many European governments see as a strategic requirement. Several European military, national security, and scientific satellites have launched on SpaceX Falcon 9 rockets in the last few years as officials waited for the debut of the Ariane 6 rocket. With three successful Ariane 6 flights now in the books, European customers seem to now have the confidence to commit to flying their satellites on Ariane 6. (submitted by EllPeaTea)

Artemis II launch targeted for February. NASA is pressing ahead with preparations for the first launch of humans beyond low-Earth orbit in more than five decades, and officials said Tuesday that the Artemis II mission could take flight early next year, Ars reports. Although work remains to be done, the space agency is now pushing toward a launch window that opens on February 5, 2026, officials said during a news conference on Tuesday at Johnson Space Center. The Artemis II mission represents a major step forward for NASA and seeks to send four astronauts—Reid Wiseman, Victor Glover, Christina Koch, and Jeremy Hansen—around the Moon and back. The 10-day mission will be the first time astronauts have left low-Earth orbit since the Apollo 17 mission in December 1972.

Orion named Integrity … The first astronauts set to fly to the Moon in more than 50 years will do so in Integrity, Ars reports. NASA’s Artemis II crew revealed Integrity as the name of their Orion spacecraft during a news conference on Wednesday at the Johnson Space Center in Houston. “We thought, as a crew, we need to name this spacecraft. We need to have a name for the Orion spacecraft that we’re going to ride this magical mission on,” said Wiseman, commander of the Artemis II mission.

FAA reveals new Starship trajectories. Sometime soon, perhaps next year, SpaceX will attempt to fly one of its enormous Starship rockets from low-Earth orbit back to its launch pad in South Texas. A successful return and catch at the launch tower would demonstrate a key capability underpinning Elon Musk’s hopes for a fully reusable rocket. In order for this to happen, SpaceX must overcome the tyranny of geography. A new document released by the Federal Aviation Administration shows the narrow corridors Starship will fly to space and back when SpaceX tries to recover them, Ars reports.

Flying over people … It was always evident that flying a Starship from low-Earth orbit back to Starbase would require the rocket to fly over Mexico and portions of South Texas. The rocket launches to the east over the Gulf of Mexico, so it must approach Starbase from the west when it comes in for a landing. The new maps show SpaceX will launch Starships to the southeast over the Gulf and the Caribbean Sea, and directly over Jamaica, or to the northeast over the Gulf and the Florida peninsula. On reentry, the ship will fly over Baja California and Mexico’s interior near the cities of Hermosillo and Chihuahua, each with a population of roughly a million people. The trajectory would bring Starship well north of the Monterrey metro area and its 5.3 million residents, then over the Rio Grande Valley near the Texas cities of McAllen and Brownsville.

New Glenn’s second flight at least a month away. The second launch of Blue Origin’s New Glenn rocket, carrying a NASA smallsat mission to Mars, is now expected in late October or early November, Space News reports. Tim Dunn, NASA’s senior launch director at Kennedy Space Center, provided an updated schedule for the second flight of New Glenn in comments after a NASA-sponsored launch on a Falcon 9 rocket Wednesday. Previously, the official schedule from NASA showed the launch date as no earlier than September 29.

No surprise … It was already apparent that this launch wouldn’t happen September 29. Blue Origin has test-fired the second stage for the upcoming flight of the New Glenn rocket but hasn’t rolled the first stage to the launch pad for its static fire. Seeing the rocket emerge from Blue’s factory in Florida will be an indication that the launch date is finally near. Blue Origin will launch NASA’s ESCAPADE mission, a pair of small satellites to study how the solar wind interacts with the Martian upper atmosphere.

Blue Origin will launch a NASA rover to the Moon. NASA has awarded Blue Origin a task order worth up to $190 million to deliver its Volatiles Investigating Polar Exploration Rover (VIPER) to the Moon’s surface, Aviation Week & Space Technology reports. Blue Origin, one of 13 currently active Commercial Lunar Payload Services (CLPS) providers, submitted the only bid to carry VIPER to the Moon after NASA requested offers from industry last month. NASA canceled the VIPER mission last year, citing cost overruns with the rover and delays in its planned ride to the Moon aboard a lander provided by Astrobotic. But engineers had already completed assembly of the rover, and scientists protested NASA’s decision to terminate the mission.

Some caveats … Blue Origin will deliver VIPER to a location near the Moon’s south pole in late 2027 using a robotic Blue Moon MK1 lander, a massive craft larger than the Apollo lunar landing module. The company’s first Blue Moon MK1 lander is scheduled to fly to the Moon next year. NASA’s contract for the VIPER delivery calls for Blue Origin to design accommodations for the rover on the Blue Moon lander. The agency said it will decide whether to proceed with the actual launch on a New Glenn rocket and delivery of VIPER to the Moon based partially on the outcome of the first Blue Moon test flight next year.

Next three launches

Sept. 26: Long March 4C | Unknown Payload | Jiuquan Satellite Launch Center, China | 19: 20 UTC

Sept. 27: Long March 6A | Unknown Payload | Taiyuan Satellite Launch Center, China | 12: 39 UTC

Sept. 28: Falcon 9 | Starlink 11-20 | Vandenberg Space Force Base, California | 23: 32 UTC

Rocket Report: Keeping up with Kuiper; New Glenn’s second flight slips Read More »

Starship will soon fly over towns and cities, but will dodge the biggest ones

cape canaveral, Commercial space, Federal Aviation Administration, Kennedy Space Center, launch, methane, NASA, Space, space force, spacex, starship / Mike M. / September 20, 2025

Starship’s next chapter will involve launching over Florida and returning over Mexico.

SpaceX’s Starship vehicle is encased in plasma as it reenters the atmosphere over the Indian Ocean on its most recent test flight in August. Credit: SpaceX

Some time soon, perhaps next year, SpaceX will attempt to fly one of its enormous Starship rockets from low-Earth orbit back to its launch pad in South Texas. A successful return and catch at the launch tower would demonstrate a key capability underpinning Elon Musk’s hopes for a fully reusable rocket.

In order for this to happen, SpaceX must overcome the tyranny of geography. Unlike launches over the open ocean from Cape Canaveral, Florida, rockets departing from South Texas must follow a narrow corridor to steer clear of downrange land masses.

All 10 of the rocket’s test flights so far have launched from Texas toward splashdowns in the Indian or Pacific Oceans. On these trajectories, the rocket never completes a full orbit around the Earth, but instead flies an arcing path through space before gravity pulls it back into the atmosphere.

If Starship’s next two test flights go well, SpaceX will likely attempt to send the soon-to-debut third-generation version of the rocket all the way to low-Earth orbit. The Starship V3 vehicle will measure 171 feet (52.1 meters) tall, a few feet more than Starship’s current configuration. The entire rocket, including its Super Heavy booster, will have a height of 408 feet (124.4 meters).

Starship, made of stainless steel, is designed for full reusability. SpaceX has already recovered and reflown Super Heavy boosters, but won’t be ready to recover the rocket’s Starship upper stage until next year, at the soonest.

That’s one of the next major milestones in Starship’s development after achieving orbital flight. SpaceX will attempt to bring the ship home to be caught back at the launch site by the launch tower at Starbase, Texas, located on the southernmost section of the Texas Gulf Coast near the US-Mexico border.

It was always evident that flying a Starship from low-Earth orbit back to Starbase would require the rocket to fly over Mexico and portions of South Texas. The rocket launches to the east over the Gulf of Mexico, so it must approach Starbase from the west when it comes in for a landing.

New maps published by the Federal Aviation Administration show where the first Starships returning to Texas may fly when they streak through the atmosphere.

Paths to and from orbit

The FAA released a document Friday describing SpaceX’s request to update its government license for additional Starship launch and reentry trajectories. The document is a draft version of a “tiered environmental assessment” examining the potential for significant environmental impacts from the new launch and reentry flight paths.

The federal regulator said it is evaluating potential impacts in aviation emissions and air quality, noise and noise-compatible land use, hazardous materials, and socioeconomics. The FAA concluded the new flight paths proposed by SpaceX would have “no significant impacts” in any of these categories.

SpaceX’s Starship rocket shortly before splashing into the Indian Ocean in August. Credit: SpaceX

The environmental review is just one of several factors the FAA considers when deciding whether to approve a new commercial launch or reentry license. According to the FAA, the other factors are public safety issues (such as overflight of populated areas and payload contents), national security or foreign policy concerns, and insurance requirements.

The FAA didn’t make a statement on any public safety and foreign policy concerns with SpaceX’s new trajectories, but both issues may come into play as the company seeks approval to fly Starship over Mexican towns and cities uprange from Starbase.

The regulator’s licensing rules state that a commercial launch and reentry should each pose no greater than a 1 in 10,000 chance of harming or killing a member of the public not involved in the mission. The risk to any individual should not exceed 1 in 1 million.

So, what’s the danger? If something on Starship fails, it could disintegrate in the atmosphere. Surviving debris would rain down to the ground, as it did over the Turks and Caicos Islands after two Starship launch failures earlier this year. Two other Starship flights ran into problems once in space, tumbling out of control and breaking apart during reentry over the Indian Ocean.

The most recent Starship flight last month was more successful, with the ship reaching its target in the Indian Ocean for a pinpoint splashdown. The splashdown had an error of just 3 meters (10 feet), giving SpaceX confidence in returning future Starships to land.

This map shows Starship’s proposed reentry corridor. Credit: Federal Aviation Administration

One way of minimizing the risk to the public is to avoid flying over large metropolitan areas, and that’s exactly what SpaceX and the FAA are proposing to do, at least for the initial attempts to bring Starship home from orbit. A map of a “notional” Starship reentry flight path shows the vehicle beginning its reentry over the Pacific Ocean, then passing over Baja California and soaring above Mexico’s interior near the cities of Hermosillo and Chihuahua, each with a population of roughly a million people.

The trajectory would bring Starship well north of the Monterrey metro area and its 5.3 million residents, then over the Rio Grande Valley near the Texas cities of McAllen and Brownsville. During the final segment of Starship’s return trajectory, the vehicle will begin a vertical descent over Starbase before a final landing burn to slow it down for the launch pad’s arms to catch it in midair.

In addition to Monterrey, the proposed flight path dodges overflights of major US cities like San Diego, Phoenix, and El Paso, Texas.

Let’s back up

Setting up for this reentry trajectory requires SpaceX to launch Starship into an orbit with exactly the right inclination, or angle to the equator. There are safety constraints for SpaceX and the FAA to consider here, too.

All of the Starship test flights to date have launched toward the east, threading between South Florida and Cuba, south of the Bahamas, and north of Puerto Rico before heading over the North Atlantic Ocean. For Starship to target just the right orbit to set up for reentry, the rocket must fly in a slightly different direction over the Gulf.

Another map released by the FAA shows two possible paths Starship could take. One of the options goes to the southeast between Mexico’s Yucatan Peninsula and the western tip of Cuba, then directly over Jamaica as the rocket accelerated into orbit over the Caribbean Sea. The other would see Starship departing South Texas on a northeasterly path and crossing over North Florida before reaching the Atlantic Ocean.

While both trajectories fly over land, they avoid the largest cities situated near the flight path. For example, the southerly route misses Cancun, Mexico, and the northerly path flies between Jacksonville and Orlando, Florida. “Orbital launches would primarily be to low inclinations with flight trajectories north or south of Cuba that minimize land overflight,” the FAA wrote in its draft environmental assessment.

The FAA analyzed two launch trajectory options for future orbital Starship test flights. Credit: Federal Aviation Administration

The proposed launch and reentry trajectories would result in temporary airspace closures, the FAA said. This could force delays or rerouting of anywhere from seven to 400 commercial flights for each launch, according to the FAA’s assessment.

Launch airspace closures are already the norm for Starship test flights. The FAA concluded that the reentry path over Mexico would require the closure of a swath of airspace covering more than 4,200 miles. This would affect up to 200 more commercial airplane flights during each Starship mission. Eventually, the FAA aims to shrink the airspace closures as SpaceX demonstrates improved reliability with Starship test flights.

Eventually, SpaceX will move some flights of Starship to Florida’s Space Coast, where rockets can safely launch in many directions over the Atlantic. By then, SpaceX aims to be launching Starships at a regular cadence—first, multiple flights per month, then per week, and then per day.

This will enable all of the things SpaceX wants to do with Starship. Chief among these goals is to fly Starships to Mars. Before then, SpaceX must master orbital refueling. NASA also has a contract with SpaceX to build Starships to land astronauts on the Moon’s south pole.

But all of that assumes SpaceX can routinely launch and recover Starships. That’s what engineers hope to soon prove they can do.

Starship will soon fly over towns and cities, but will dodge the biggest ones Read More »

Rocket Report: European rocket reuse test delayed; NASA tweaks SLS for Artemis II

artemis II, rocket report, sls, Space, starship / Kelly Newman / September 19, 2025

All the news that’s fit to lift

“There’s a lot of interest because of the fear that there’s just not a lot of capacity.”

Isar Aerospace’s Spectrum rocket lifts off from Andøya Spaceport, Norway, on March 30, 2025. Credit: Isar Aerospace/Brady Kenniston/NASASpaceflight.com

Welcome to Edition 8.11 of the Rocket Report! We have reached the time of year when it is possible the US government will shut down its operations at the end of this month, depending on congressional action. A shutdown would have significant implications for many NASA missions, but most notably a couple of dozen in the science directorate that the White House would like to shut down. At Ars, we will be watching this issue closely in the coming days. As for Artemis II, it seems to be far enough along that a launch next February seems possible as long as any government closure does not drag on for weeks and weeks.

As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Rocket Lab to sell common shares. The space company said Tuesday that it intends to raise up to $750 million by selling common shares, MSN reports. This new at-the-market program replaces a prior agreement that allowed Rocket Lab to sell up to $500 million of stock. Under that earlier arrangement, the company had sold roughly $396.6 million in shares before ending the program.

Seeking to scale up … The program’s structure enables Rocket Lab to sell shares periodically through the appointed agents, who may act as either principals or intermediaries. The larger offering indicates that Rocket Lab is aiming to bolster its cash reserves to support ongoing development of its launch services, including the medium-lift Neutron rocket and spacecraft manufacturing operations. The company’s stock dropped by about 10 percent after the announcement.

Astra targets mid-2026 for Rocket 4 debut. Astra is targeting next summer for the first flight of its Rocket 4 vehicle as the company prepares to reenter the launch market, Space News reports. At the World Space Business Week conference in Paris, Chris Kemp, chief executive of Astra, said the company was on track for a first launch of Rocket 4 in summer 2026 from Cape Canaveral, Florida. He highlighted progress Astra is making, such as tests of a new engine the company developed for the vehicle’s first stage that produces 42,000 pounds of thrust. Two of those engines will power the first stage, while the upper stage will use a single Hadley engine produced by Ursa Major.

Pricing a launch competitively … The vehicle will initially be capable of placing about 750 kilograms into low-Earth orbit for a price of $5 million. “That’ll be very competitive,” Kemp said in an interview after the presentation, similar to what SpaceX charges for payloads of that size through its rideshare program. The company is targeting customers seeking alternatives to SpaceX in a constrained launch market. “There’s a lot of interest because of the fear that there’s just not a lot of capacity,” he said, particularly for satellites too large to launch on Rocket Lab’s Electron. (submitted by EllPeaTea)

Sign Me Up!

Avio seeks to raise 400 million euros. Italian rocket builder Avio’s board of directors has approved a 400 million euro ($471 million) capital increase to fund an expansion of its manufacturing capacity to meet rising demand in the global space and defense markets, European Spaceflight reports. The company expects to complete the capital increase by the end of the year; however, it is still subject to a shareholder vote, scheduled for October 23.

Small rockets, big plans … The capital raise is part of a new 10-year business plan targeting an average annual growth rate of about 10 percent in turnover and more than 15 percent in core profit. This growth is projected to be driven by a higher Vega C launch cadence, the introduction of the Vega E rocket, continued participation in the Ariane 6 program by providing solid rocket boosters, and the construction of a new defense production facility in the United States, which is expected to be completed by 2028.

Isar working toward second Spectrum launch. In a briefing this week, Isar Aerospace executives discussed the outcome of the investigation into the March 30 launch of the Spectrum rocket from the Andøya Spaceport in northern Norway, Space News reports. The vehicle activated its flight termination system about half a minute after liftoff, shutting down its engines and plummeting into the waters just offshore of the pad. The primary issue with the rocket was a loss of attitude control.

Bend it like Spectrum … Alexandre Dalloneau, vice president of mission and launch operations at Isar, said that the company had not properly characterized bending modes of the vehicle at liftoff. Despite the failure to get to orbit, Dalloneau considers the first Spectrum launch a successful test flight. The company is working toward a second flight of Spectrum, which will take place “as soon as possible,” Dalloneau said. He did not give a specific target launch date, but officials indicated they were hoping to launch near the end of this year or early next year. (submitted by EllPeaTea)

Callisto rocket test delayed again. A new document from the French space agency CNES has revealed that the inaugural flight of the Callisto reusable rocket demonstrator has slipped from 2026 to 2027, European Spaceflight reports. This reusable launch testbed is a decade old. Conceived in 2015, the Cooperative Action Leading to Launcher Innovation in Stage Toss-back Operations (Callisto) project is a collaboration between CNES and the German and Japanese space agencies aimed at maturing reusable rocket technology for future European and Japanese launch systems.

Still waiting … The Callisto demonstrator will stand 14 meters tall, with a width of 1.1 meters and a takeoff mass of 3,500 kilograms. This latest revision to the program’s timeline comes less than a year after JAXA confirmed in October 2024 that the program’s flight-test campaign had been pushed to 2026. The campaign will be carried out from the Guiana Space Centre in French Guiana and will include an integration phase followed by eight test flights and two demonstration flights, all to be completed over a period of eight months. (submitted by EllPeaTea)

Falcon 9 launches larger Cygnus spacecraft. The first flight of Northrop’s upgraded Cygnus spacecraft, called Cygnus XL, launched Sunday evening from Cape Canaveral Space Force Station, Florida, en route to the International Space Station, Ars reports. Without a rocket of its own, Northrop Grumman inked a contract with SpaceX for three Falcon 9 launches to carry the resupply missions until engineers could develop a new, all-domestic version of the Antares rocket. Sunday’s launch was the last of these three Falcon 9 flights. Northrop is partnering with Firefly Aerospace on a new rocket, the Antares 330, using a new US-made booster stage and engines.

A few teething issues … This new rocket won’t be ready to fly until late 2026, at the earliest, somewhat later than Northrop officials originally hoped. The company confirmed it has purchased a fourth Falcon 9 launch from SpaceX for the next Cygnus cargo mission in the first half of next year, in a bid to bridge the gap until the debut of the Antares 330 rocket. Due to problems with the propulsion system on the larger Cygnus vehicle, its arrival at the space station was delayed. But the vehicle successfully reached the station on Thursday, carrying a record 11,000 pounds of cargo.

Launch companies still struggling with cadence. Launch companies are reiterating plans to sharply increase flight rates to meet growing government and commercial demand, even as some fall short of earlier projections, Space News reports. Executives speaking at a September 15 panel at the World Space Business Week conference highlighted efforts to scale up flights of new vehicles that have entered service in the last two years. “The key for us is cadence,” said Laura Maginnis, vice president of New Glenn mission management at Blue Origin. However, the publication notes, at this time last year, Blue Origin was projecting eight to 10 New Glenn launches this year. There has been one.

It’s difficult to go from 1 to 100 … Blue Origin is not alone in falling short of forecasts. United Launch Alliance projected 20 launches in 2025 between the Atlas 5 and Vulcan Centaur, but in August, CEO Tory Bruno said the company now expects nine. As recently as June, Arianespace projected five Ariane 6 launches this year, including the debut of the more powerful Ariane 64, with four solid-rocket boosters, but has completed only two Ariane 62 flights, including one in August.

NASA makes some modifications to SLS for Artemis II. This week, the space agency declared the SLS rocket is now “ready” to fly crew for the Artemis II mission early next year. However, NASA and its contractors did make some modest changes after the first flight of the booster in late 2022. For example, the Artemis II rocket includes an improved navigation system compared to Artemis I. Its communications capability has also been improved by repositioning antennas on the rocket to ensure continuous communications with the ground.

Not good, but bad vibrations … Additionally, SLS will jettison the spent boosters four seconds earlier during the Artemis II ascent than occurred during Artemis I. Dropping the boosters several seconds closer to the end of their burn will give engineers flight data to correlate with projections that shedding the boosters several seconds sooner will yield approximately 1,600 pounds of payload to Earth orbit for future SLS flights. During the Artemis I test flight, the SLS rocket experienced higher-than-expected vibrations near the solid rocket booster attachment points that were caused by unsteady airflow. To steady the airflow, a pair of 6-foot-long strakes flank each booster’s forward connection points on the SLS intertank.

Federal judge sides with SpaceX, FAA. The initial launch of Starship in April 2023 spread debris across a wide area, sending pulverized concrete as far as six miles away as the vehicle tore up the launch pad. After this, environmental groups and other organizations sued the FAA when the federal organization reviewed the environmental impact of this launch and cleared SpaceX to launch again several months later. A federal judge in Washington, DC, ruled this week that the FAA did not violate environmental laws as part of this review, the San Antonio Express-News reports.

Decision grounded within reason … In his opinion issued Monday, Judge Carl Nichols determined the process was not capricious, writing, “Most of the (programmatic environmental assessment’s) conclusions were well-reasoned and supported by the record, and while parts of its analysis left something to be desired, even those parts fell ‘within a broad zone of reasonableness.'” The environmental organizations said they were considering the next steps for the case and a potential appeal. (submitted by RP)

Next three launches

September 13: Falcon 9 | Starlink 17-12 | Vandenberg Space Force Base, California | 15: 44 UTC

September 21: Falcon 9 | Starlink 10-27 | Cape Canaveral Space Force Station, Florida | 09: 20 UTC

September 21: Falcon 9 | NROL-48 | Vandenberg Space Force Base, California | 17: 23 UTC

Rocket Report: European rocket reuse test delayed; NASA tweaks SLS for Artemis II Read More »

Rocket Report: Russia’s rocket engine predicament; 300th launch to the ISS

astrobotic, falcon 9, india, international space station, NASA, North Korea, PSLV, rocket report, russia, Science, Space, space launch system, spacex, starship / 9u50fv / September 12, 2025

North Korea test-fired a powerful new solid rocket motor for its next-generation ICBM.

A Soyuz-2.1a rocket is propelled by kerosene-fueled RD-107A and RD-108A engines after lifting off Thursday with a resupply ship bound for the International Space Station. Credit: Roscosmos

Welcome to Edition 8.10 of the Rocket Report! Dear readers, if everything goes according to plan, four astronauts are less than six months away from traveling around the far side of the Moon and breaking free of low-Earth orbit for the first time in more than 53 years. Yes, there are good reasons to question NASA’s long-term plans for the Artemis lunar program—the woeful cost of the Space Launch System rocket, the complexity of new commercial landers, and a bleak budget outlook. But many of us who were born after the Apollo Moon landings have been waiting for this moment our whole lives. It is almost upon us.

North Korea fires solid rocket motor. North Korea said Tuesday it had conducted the final ground test of a solid-fuel rocket engine for a long-range ballistic missile in its latest advancement toward having an arsenal that could viably threaten the continental United States, the Associated Press reports. The test Monday observed by leader Kim Jong Un was the ninth of the solid rocket motor built with carbon fiber and capable of producing 1,971 kilonewtons (443,000 pounds) of thrust, more powerful than past models, according to the North’s official Korean Central News Agency.

Mobility and flexibility … Solid-fueled intercontinental ballistic missiles, or ICBMs, have advantages over liquid-fueled missiles, which have historically comprised the bulk of North Korea’s inventory. Solid rocket motors can be stored for longer periods of time and are easier to conceal, transport, and launch on demand. The new solid rocket motor will be used on a missile called the Hwasong-20, according to North Korean state media. The AP reports some analysts say North Korea may conduct another ICBM test around the end of the year, showcasing its military strength ahead of a major ruling party congress expected in early 2026.

Sign Me Up!

Astrobotic eyes Andøya. US-based lunar logistics company Astrobotic and Norwegian spaceport operator Andøya Space have signed a term sheet outlining the framework for a Launch Site Agreement, European Spaceflight reports. The agreement, once finalized, will facilitate flights of Astrobotic’s Xodiac lander testbed from the Andøya Space facilities. The Xodiac vertical takeoff, vertical landing rocket was initially developed by Masten Space Systems to simulate landing on the Moon and Mars. When Masten filed for bankruptcy in 2022, Astrobotic acquired its intellectual property and assets, including the Xodiac vehicle.

Across the pond … So far, the small Xodiac rocket has flown on low-altitude atmospheric hops from Mojave, California, reaching altitudes of up to 500 meters, or 1,640 feet. The agreement between Astrobotic and Andøya paves the way for “several” Xodiac flight campaigns from Andøya Space facilities on the Norwegian coast. “Xodiac’s presence at Andøya represents a meaningful step toward delivering reliable, rapid, and cost-effective testing and demonstration capabilities to the European space market,” said Astrobotic CEO John Thornton.

Ursa Major breaks ground in Colorado. Ursa Major on Wednesday said it has broken ground on a new 400-acre site where it will test and qualify large-scale solid rocket motors for current and future missiles, including the Navy’s Standard Missile fleet, Defense Daily reports. The new site in Weld County, Colorado, north of Denver, will be ready for testing to begin in the fourth quarter of 2025. Ursa Major will be able to conduct full-scale static firings, and drop and temperature storage testing for current and future missile systems.

Seeking SRM options … Ursa Major said the new facility will support national and missile defense programs. The company’s portfolio includes solid rocket motors (SRMs) ranging from 2 inches to 22 inches in diameter for missiles like the Stinger, Javelin, and air-defense interceptors. Ursa Major aims to join industry incumbents Northrop Grumman, L3Harris, and newcomer Anduril as a major supplier of SRMs to the government. “This facility represents a major step forward in our ability to deliver qualified SRMs that are scalable, flexible, and ready to meet the evolving threat environment,” said Dan Jablonsky, CEO of Ursa Major, in a statement. “It’s a clear demonstration of our commitment and ability to rapidly advance and expand the American-made solid rocket motor industrial base that the country needs, ensuring warfighters will have the quality and quantity of SRMs needed to meet mission demands.”

Falcon 9 launches first satellites in a military megaconstellation. The first 21 satellites in a constellation that could become a cornerstone for the Pentagon’s Golden Dome missile-defense shield successfully launched from California Wednesday aboard a SpaceX Falcon 9 rocket, Ars reports. The Falcon 9 took off from Vandenberg Space Force Base, California, and headed south over the Pacific Ocean, reaching an orbit over the poles before releasing the 21 military-owned satellites to begin several weeks of activations and checkouts.

First of many … These 21 satellites will boost themselves to a final orbit at an altitude of roughly 600 miles (1,000 kilometers). The Pentagon plans to launch 133 more satellites over the next nine months to complete the build-out of the Space Development Agency’s first-generation, or Tranche 1, constellation of missile-tracking and data-relay satellites. Military officials have worked for six years to reach this moment. The Space Development Agency (SDA) was established during the first Trump administration, which made plans for an initial set of demonstration satellites that launched a couple of years ago. In 2022, the Pentagon awarded contracts for the first 154 operational spacecraft, including the ones launched Wednesday. “Back in 2019, when the SDA was stood up, it was to do two things. One was to make sure that we can do beyond line of sight targeting, and the other was to pace the threat, the emerging threat, in the missile-warning and missile-tracking domain. That’s what the focus has been,” said Gurpartap “GP” Sandhoo, the SDA’s acting director.

Another Falcon 9 was delayed three times. SpaceX scrubbed launching a communications satellite from an Indonesian company for a third consecutive day Wednesday, Spaceflight Now reports. Possible technical issues got in the way of a launch attempt Wednesday evening after back-to-back days of weather delays at Cape Canaveral Space Force Station, Florida. The Falcon 9 finally launched Thursday evening with the Boeing-built Nusantara Lima communications satellite, targeting a geosynchronous transfer orbit. It’s the latest satellite from the Indonesian company Pasifik Satelit Nusantara.

A declining market … This was just the fifth geosynchronous communications satellite to launch on a commercial rocket this year, all by SpaceX. There were 21 such satellites that launched on commercial vehicles in 2015, including SpaceX’s Falcon 9, Europe’s Ariane 5, Russia’s Proton, ULA’s Atlas V, and Japan’s H-IIA. Much of the world’s launch capacity today is used to deploy smaller communications satellites into low-Earth orbit, primarily for broadband connectivity rather than for the video broadcast market once dominated by higher-altitude geosynchronous satellites.

Putin urges Russia to build more rocket engines. Russian President Vladimir Putin urged aerospace industry leaders on September 5 to press on with efforts to develop booster rocket engines for space launch vehicles and build on Russia’s longstanding reputation as a leader in space technology, Reuters reports. Putin, who spent the preceding days in China and the Russian far eastern port of Vladivostok, flew to the southern Russian city of Samara, where he met industry specialists and toured the Kuznetsov design bureau engine manufacturing plant.

A shell of its former self … “It is important to consistently renew production capacity in terms of engines for booster rockets,” Russian news agencies quoted Putin as saying during the visit. “And in doing so, we must not only meet our own current and future needs but also move actively on world markets and be successful competitors.” The Kuznetsov plant in Samara builds medium-class RD-107 and RD-108 engines for Russia’s Soyuz-2 rockets, which launch Russian military satellites and crew and cargo to the International Space Station. Their designs can be traced to the dawn of the Space Age nearly 70 years ago. Meanwhile, the outlook for heavier-duty Russian rocket engines is murky, at best. Russia’s most-flown large rocket engine in the post-Cold War era, the RD-180, produced by a company called Energomash, is out of production after the end of sales to the United States.

India nabs a noteworthy launch contract. Astroscale, a satellite servicing and space debris mitigation company based in Japan, has selected India’s Polar Satellite Launch Vehicle (PSLV) to deliver a small satellite named ISSA-J1 to orbit in 2027. This is an interesting mission. The ISSA-J1 spacecraft will fly up to two large pieces of satellite debris in orbit to image and inspect them. ISSA-J1, developed in partnership with the Japanese government, is one in a series of Astroscale missions testing different ways of approaching, monitoring, capturing, and refueling other objects in space. The launch agreement was signed between Astroscale and NewSpace India Limited, the commercial arm of India’s space agency.

Rideshare not an option … “We selected NSIL after thorough evaluations of more than 10 launch service providers over the past year, considering technical capabilities, track record, cost, and other elements,” said Eddie Kato, president and managing director of Astroscale Japan. India’s PSLV is right-sized for a mission like this. ISSA-J1 is a rarity in that it must launch on a dedicated rocket because it has to reach a specific orbit to line up with the pieces of space debris it will approach and inspect. Rideshare launches, such as those that routinely fly on SpaceX’s Falcon 9 rocket, are cheaper but go to standard orbits popular for many different types of satellite missions. A dedicated launch on a Falcon 9 would presumably have been more expensive than a flight on India’s smaller PSLV. Rocket Lab’s Electron, another rocket popular for dedicated launches of small satellites, lacks the performance required for Astroscale’s mission.

Russian cargo en route to ISS. Another cargo ship is flying to humanity’s orbital outpost with the successful launch of Russia’s Progress MS-32 supply freighter Thursday from the Baikonur Cosmodrome in Kazakhstan, NASASpaceflight.com reports. The supply ship launched aboard a Soyuz-2.1a rocket and arrived in orbit about nine minutes later, kicking off a two-day pursuit of the International Space Station. This was the 300th launch of an assembly, crew, or cargo mission to the ISS since 1998, including a handful of missions that didn’t reach the complex due to rocket or spacecraft failures.

Important stuff … The Progress MS-32 cargo craft will dock with the aft port of the space station’s Russian Zvezda service module Saturday. The payloads flying on the Progress mission include food, experiments, clothing, water, air, and propellant to be pumped into the space station’s onboard tanks. The spacecraft will also reboost the lab’s orbit.

Metallic tiles? Not so great. It has been two weeks since SpaceX’s last Starship test flight, and engineers have diagnosed issues with its heat shield, identified improvements, and developed a preliminary plan for the next time the ship heads into space, Ars reports. Bill Gerstenmaier, a SpaceX executive in charge of build and flight reliability, presented the findings Monday at the American Astronautical Society’s Glenn Space Technology Symposium in Cleveland. The test flight went “extremely well,” Gerstenmaier said, but he noted some important lessons learned with the ship’s heat shield.

Crunch wrap reigns supreme … “We were essentially doing a test to see if we could get by with non-ceramic tiles, so we put three metal tiles on the side of the ship to see if they would provide adequate heat control, because they would be simpler to manufacture and more durable than the ceramic tiles. It turns out they’re not,” Gerstenmaier said. “The metal tiles… didn’t work so well.” One bright spot with the heat shield was the performance of a new experimental material around and under the tiles. “We call it crunch wrap,” Gerstenmaier said. “It’s like a wrapping paper that goes around each tile.” On the next Starship flight, SpaceX will likely cover more parts of the heat shield with this crunch wrap material. Gerstenmaier said the inaugural flight of Starship Version 3, with upgraded engines and more fuel, is now set to occur next year.

An SLS compromise might be afoot in DC. The Trump administration is seeking to cancel NASA’s Space Launch System rocket after two more flights, but key lawmakers in Congress, including Republican Sen. Ted Cruz of Texas, aren’t ready to go along. So is this an impasse? Possibly not, as sources say the White House and Congress may not be all that far apart on how to handle this. The solution involves canceling part of the SLS rocket now, but not all of it, Ars reports.

Goodbye EUS? … The compromise might be to cancel a large new upper stage for the SLS rocket called the Exploration Upper Stage. This would save NASA billions of dollars, and the agency could instead procure commercial upper stages, such as those built by United Launch Alliance or Blue Origin, to fly on SLS rockets after NASA’s Artemis III mission. It would also eliminate the need for NASA to finish building an expensive new launch tower at Kennedy Space Center, Florida. The upper stage flying on the first three SLS missions is no longer in production. Sources indicated to Ars that Blue Origin has already begun work on a modified version of its New Glenn upper stage that could fit within the shroud of the SLS rocket.

Next three launches

Sept. 13: Soyuz-2.1b | Glonass-K1 No. 18L | Plesetsk Cosmodrome, Russia | 02: 30 UTC

Sept. 13: Falcon 9 | Starlink 17-10 | Vandenberg Space Force Base, California | 15: 41 UTC

Sept. 14: Falcon 9 | Cygnus NG-23 | Cape Canaveral Space Force Station, Florida | 22: 11 UTC

Rocket Report: Russia’s rocket engine predicament; 300th launch to the ISS Read More »

Rocket Report: Neutron’s pad opens for business; SpaceX gets Falcon 9 green light

rocket report, sls, Space, starship, ted cruz / DJ Henderson / September 5, 2025

All the news that’s fit to lift

“Nobody’s waving the white flag here until the last hour of the last day.”

Image of a Starlink launch on Falcon 9 this week. Credit: SpaceX

Welcome to Edition 8.09 of the Rocket Report! The biggest news of the week happened inside the Beltway rather than on a launch pad somewhere. In Washington, DC, Congress has pushed back on the Trump administration’s plan to stop flying the Space Launch System rocket after Artemis III. Congress made it clear that it wants to keep the booster in business for a long time. The big question now is whether the Trump White House will blink.

Israel launches SAR satellite. The Israel Ministry of Defense, Israel Defense Forces, and Israel Aerospace Industries successfully launched the Ofek 19 satellite on Tuesday from the Palmachim Airbase. The launch was carried out by the country’s solid-propellant Shavit 2 rocket. Ofek 19 is a synthetic aperture radar observation satellite with enhanced capabilities, 7 Israel National News reports.

A unique launch posture … This was the seventh launch of the Shavit-2 vehicle, which made its debut in June 2007. The most recent launch prior to this week occurred in March 2023. Because of its geographic location and difficult relations with surrounding countries, Israel launches its rockets to the west, over the Mediterranean Sea. (submitted by MarkW98)

Canadian launch firm invests in launch site. Earlier this summer, Reaction Dynamics, an Ontario-based launch company, closed on a Series A funding round worth $10 million. This will support the next phase of development of the Canadian company’s hybrid propulsion system, of which an initial suborbital demonstration flight is planned for this winter. Now the company has taken some of this funding and invested in a launch site in Nova Scotia, SpaceQ reports.

Getting in on the ground floor … In a transaction worth $1.2 million, Reaction Dynamics is investing in Maritime Launch Services, which is developing the Spaceport Nova Scotia facility. Reaction Dynamics intends to launch its Aurora-8 rocket from the Canadian launch site. Bachar Elzein, the CEO of Reaction Dynamics, said the move made sense for two reasons. The first is that it secures “a spot to launch our very first orbital rocket,” with Elzein adding, “we believe in their vision,” and thus wanted to invest. That second factor had to do with all the work, the heavy lifting, MLS has done to date, to build a spaceport from the ground up. (submitted by JoeyS)

Sign Me Up!

MaiaSpace completes tank tests. French rocket builder and ArianeGroup subsidiary MaiaSpace announced the completion of a monthslong test campaign that subjected several subscale prototypes of its propellant tanks to high-pressure burst tests, European Spaceflight reports. Over the course of six months, the company conducted 15 “burst” tests of subscale propellant tanks. Burst tests push tanks to failure to assess their structural limits and ensure they can safely withstand pressures well beyond normal operating conditions.

Working toward space … The data collected will be used to validate mechanical models that will inform the final design of the full-scale propellant tanks. The tests come as MaiaSpace continues to work toward the debut flight of its Maia rocket, which could take place in 2027 from French Guiana. At present, the company intends the rocket to have a lift capacity of 1.5 metric tons to low-Earth orbit.

Orienspace secures B+ round funding. Chinese commercial rocket company Orienspace has raised tens of millions of dollars in Series B+ financing as it moves towards a key test flight, Space News reports. Orienspace secured funding of between $27 million and $124 million, according to the Chinese-language Taibo Network. The capital will be used mainly for the follow-up development and mass production of the Gravity-2 medium-lift liquid launch vehicle.

Not a small rocket … The company will soon begin comprehensive ground verification tests for the Gravity-2 and is scheduled to carry out its first flight test by the end of this year. In July, Orienspace successfully conducted a hot fire test of a Gravity-2 kerosene-liquid oxygen first-stage engine, including gimbal and valve system evaluations. Gravity-2 is expected to lift on the order of 20 metric tons to low-Earth orbit.

Rocket Lab unveils Neutron launch complex. As Rocket Lab prepares to roll out its new Neutron, the firm recently unveiled the launch complex from which the vehicle will fly, DefenseNews reports. Located within the Virginia Space Authority’s Mid-Atlantic Regional Spaceport in Wallops Island, the facility, dubbed Launch Complex 3, will support testing, launch, and return missions for the reusable rocket. Rocket Lab sees Neutron as a contender to help ease the bottleneck in demand from both commercial and military customers for a ride to space. Today, that demand is largely being met by a single provider in the medium-lift market, SpaceX.

A launch this year? … It sounds unlikely. During the event, Rocket Lab founder Peter Beck said that although he believes the company’s plan to launch this year is within reach, the schedule is aggressive with no margin for error. Speaking with reporters at the launch site, Beck said the company has some key testing in the coming months to qualify key stages of the rocket, which will give it a better idea of whether it can meet that 2025 timeline. “Nobody’s waving the white flag here until the last hour of the last day,” he said. This one is unlikely to break Berger’s Law, however.

SpaceX obtains approval to ramp up Falcon 9 cadence. The Federal Aviation Administration issued a record of decision on Wednesday approving SpaceX’s plan to more than double the number of Falcon 9 launches from Space Launch Complex-40 (SLC-40), the busiest of the company’s four operational launch pads. The FAA concluded that the proposed launch rate “would not significantly impact the quality of the human environment,” Ars reports.

Reaching ludicrous speed … The environmental review paves the way for SpaceX to launch up to 120 Falcon 9 rockets per year from SLC-40, an increase from 50 launches covered in a previous FAA review in 2020. Since then, the FAA has issued SpaceX temporary approval to go beyond 50 launches from SLC-40. For example, SpaceX launched 62 of its overall 132 Falcon 9 flights last year from SLC-40. SpaceX’s goal for this year is 170 Falcon 9 launches, and the company is on pace to come close to this target.

NASA sets date for science mission. NASA said Thursday that a trio of spacecraft to study the Sun will launch no earlier than September 23, on a Falcon 9 rocket. The missions include NASA’s IMAP (Interstellar Mapping and Acceleration Probe), NASA’s Carruthers Geocorona Observatory, and NOAA’s SWFO-L1 (Space Weather Follow On-Lagrange 1) spacecraft. After launching from Kennedy Space Center, the spacecraft will travel together to their destination at the first Earth-Sun Lagrange point (L1), around 1 million miles from Earth toward the Sun.

Fun in the Sun … The missions will each focus on different effects of the solar wind and space weather, from their origins at the Sun to their farthest reaches billions of miles away at the edge of our Solar System. Research and observations from the missions will help us better understand the Sun’s influence on Earth’s habitability, map our home in space, and protect satellites and voyaging astronauts and airline crews from space weather impacts.

Starship’s heat shield shows promise. One of the key issues ahead of last week’s test of SpaceX’s Starship vehicle was the performance of the upper stage heat shield, Ars reports. When the vehicle landed in the Indian Ocean, it had a decidedly orange tint. So what gives? SpaceX founder Elon Musk provided some clarity after the flight, saying, “Worth noting that the heat shield tiles almost entirely stayed attached, so the latest upgrades are looking good! The red color is from some metallic test tiles that oxidized and the white is from insulation of areas where we deliberately removed tiles.”

A step toward the goal … The successful test and additional information from Musk suggest that SpaceX is making progress on developing a heat shield for Starship. This really is the key technology to make an upper stage rapidly reusable—NASA’s space shuttle orbiters were reusable but required a standing army to refurbish the vehicle between flights. To unlock Starship’s potential, SpaceX wants to be able to refly Starships within 24 hours.

Ted Cruz emerges as key SLS defender. All of the original US senators who created and sustained NASA’s Space Launch System rocket over the last 15 years—Bill Nelson, Kay Bailey Hutchison, and Richard Shelby—have either retired or failed to win reelection. However, Ars reports that a new champion has emerged to continue the fight: Texas Republican Ted Cruz. As part of its fiscal year 2026 budget, the White House sought to end funding for the Space Launch System rocket after the Artemis III mission, and also cancel the Lunar Gateway, an orbital space station that provides a destination for the rocket.

Money for future missions … However, Cruz subsequently crafted a NASA provision tacked onto President Trump’s “One Big, Beautiful Bill.” The Cruz addendum provided $6.7 billion in funding for two additional SLS missions, Artemis IV and Artemis V, and to continue Gateway construction. In several hearings this year, Cruz has made it clear that his priorities for human spaceflight are to beat China back to the Moon and maintain a presence there. However, it is now increasingly clear that he views this as only being possible through continued use of NASA’s SLS rocket.

SpaceX seeks to solve Starship prop demands. If SpaceX is going to fly Starships as often as it wants to, it’s going to take more than rockets and launch pads. Tanker trucks have traditionally delivered rocket propellant to launch pads at America’s busiest spaceports in Florida and California. SpaceX has used the same method of bringing propellant for the first several years of operations at Starbase. But a reusable Starship’s scale dwarfs that of other rockets. It stands more than 400 feet tall, with a capacity for more than a million gallons of super-cold liquid methane and liquid oxygen propellants.

That’s a lot of gas … SpaceX also uses large quantities of liquid nitrogen to chill and purge the propellant loading system for Starship. It takes more than 200 tanker trucks traveling from distant refineries to deliver all of the methane, liquid oxygen, and liquid nitrogen for a Starship launch. SpaceX officials recognize this is not an efficient means of conveying these commodities to the launch pad. It takes time, emits pollution, and clogs roadways. SpaceX’s solution to some of these problems is to build its own plants to generate cryogenic fluids. In a new report, Ars explains how the company plans to do this.

Next three launches

September 5: Falcon 9 | Starlink 10-57 | Kennedy Space Center Florida | 11: 29 UTC

September 5: Ceres 1 | Unknown payload | Jiuquan Satellite Launch Center, China | 11: 35 UTC

September 6: Falcon 9 | Starlink 17-9 | Vandenberg Space Force Base, California | 15: 45 UTC

Rocket Report: Neutron’s pad opens for business; SpaceX gets Falcon 9 green light Read More »

Starship’s heat shield appears to have performed quite well in test

flight 10, heat shield, Space, spacex, starship / Shannon Garcia / August 29, 2025

One of the more curious aspects of the 10th flight of SpaceX’s Starship rocket on Tuesday was the striking orange discoloration of the second stage. This could be observed on video taken from a buoy near the landing site as the vehicle made a soft landing in the Indian Ocean.

This color—so different from the silvery skin and black tiles that cover Starship’s upper stage—led to all sorts of speculation. Had heating damaged the stainless steel skin? Had the vehicle’s tiles been shucked off, leaving behind some sort of orange adhesive material? Was this actually NASA’s Space Launch System in disguise?

The answer to this question was rather important, as SpaceX founder Elon Musk had said before this flight that gathering data about the performance of this heat shield was the most important aspect of the mission.

We got some answers on Thursday. During the afternoon, the company posted some new high-resolution photos, taken by a drone in the vicinity of the landing location. They offered a clear view of the Starship vehicle with its heat shield intact, albeit with a rust-colored tint.

Musk provided some clarity on this discoloration on Thursday evening, writing on the social media site X, “Worth noting that the heat shield tiles almost entirely stayed attached, so the latest upgrades are looking good! The red color is from some metallic test tiles that oxidized and the white is from insulation of areas where we deliberately removed tiles.”

The new images and information from Musk suggest that SpaceX is making progress on developing a heat shield for Starship. This really is the key technology to make an upper stage rapidly reusable—NASA’s space shuttle orbiters were reusable but required a standing army to refurbish the vehicle between flights. To unlock Starship’s potential, SpaceX wants to be able to refly Starships within 24 hours.

Starship’s heat shield appears to have performed quite well in test Read More »

Rocket Report: SpaceX achieved daily launch this week; ULA recovers booster

alpha rocket, falcon 9, Firefly Aerospace, launch, rocket report, Science, Space, spacex, Starbase, starship, united launch alliance, vulcan, wallops island / Beth Washington / August 29, 2025

Firefly Aerospace reveals why its Alpha booster exploded after launch in April.

Starship and its Super Heavy booster ascend through a clear sky over Starbase, Texas, on Tuesday evening. A visible vapor cone enveloped the rocket as it passed through maximum aerodynamic pressure and the speed of sound. Credit: Stephen Clark/Ars Technica

Welcome to Edition 8.08 of the Rocket Report! What a week it’s been for SpaceX. The company completed its first successful Starship test flight in nearly a year, and while it wasn’t perfect, it sets up SpaceX for far more ambitious tests ahead. SpaceX’s workhorse rocket, the Falcon 9, launched six times since our last edition of the Rocket Report. Many of these missions were noteworthy in their own right, including the launch of the US military’s X-37B spaceplane, an upgraded Dragon capsule to boost the International Space Station to a higher orbit, and the record 30th launch and landing of a flight-proven Falcon 9 booster. All told, that’s seven SpaceX launches in seven days.

Firefly announces cause of Alpha launch failure. Firefly Aerospace closed the investigation into the failure of one of its Alpha rockets during an April mission for Lockheed Martin and received clearance from the FAA to resume launches, Payload reports. The loss of the launch vehicle was a dark cloud hanging over the company’s otherwise successful IPO this month. The sixth flight of Firefly’s Alpha rocket launched in April from Vandenberg Space Force Base, California, and failed when its first stage booster broke apart milliseconds after stage separation. This created a shockwave that destroyed the engine nozzle extension on the second stage, damaging the engine before the second stage ran out of propellant seconds before it attained orbital velocity. Both stages ultimately fell into the Pacific Ocean.

Too much stress … Investigators concluded that “plume induced flow separation” caused the failure. The phenomenon occurs when a rocket’s exhaust disrupts airflow around the vehicle in flight. In this case, Firefly said the rocket was flying at a higher angle of attack than prior missions, which resulted in the flow separation and created intense heat that broke the first stage apart just after it jettisoned from the second stage. Firefly will increase heat shielding on the first stage of the rocket and fly at reduced angles of attack on future missions. Alpha has now launched six times since 2021, with only two complete successes. Firefly said it was working on setting a date for the seventh Alpha launch. (submitted by EllPeaTea)

Sign Me Up!

ESA books a ticket on European launchers. The European Space Agency has awarded launch service contracts to Avio and Isar Aerospace under its Flight Ticket Initiative, European Spaceflight reports. Announced in October 2023, the Flight Ticket Initiative is a program run jointly by ESA and the European Union that offers subsidized flight opportunities for European companies and organizations seeking to demonstrate new satellite technologies in orbit. The initiative is part of ESA’s strategy to foster the continent’s commercial space industry, offering institutional funding to support satellite and launch companies. Avio won contracts to launch three small European space missions as secondary payloads on Vega C rockets flying into low-Earth orbit. Isar Aerospace will launch two small satellite missions to orbit for European companies.

No other options … Avio and Isar Aerospace were the obvious contenders for the Flight Ticket Initiative from a pool of five European companies eligible for launch awards. The other companies, PLD Space, Orbex, and Rocket Factory Augsburg, haven’t launched their orbital-class rockets yet. Avio, based in Italy, builds the now-operational Vega C rocket, and Germany’s Isar Aerospace launched its first Spectrum rocket earlier this year, but it failed to reach orbit. Avio’s selection replaces Arianespace, which was originally part of the Flight Ticket Initiative. Arianespace was previously responsible for marketing and sales for the Vega rocket, but ESA transferred its Flight Ticket Initiative eligibility to Avio following its split from Arianespace. (submitted by EllPeaTea)

Canadian rocket company ready for launch. NordSpace is preparing to launch its 6-meter tall Taiga rocket from Newfoundland, CBC reports. It will be a suborbital launch, meaning it won’t orbit Earth, but NordSpace says the launch will be the first of a Canadian commercial rocket from a Canadian commercial spaceport. The rocket is powered by a 3D-printed liquid-fueled engine and is a stepping stone to an orbital-class rocket NordSpace is developing called Tundra, scheduled to debut in 2027. The smaller Taiga rocket will launch partially fueled and fire its engine for approximately 60 seconds, according to NordSpace.

Newfoundland to space … The launch site, called the Atlantic Spaceport Complex, is located on the Atlantic coast near the town of St. Lawrence, Newfoundland. It will have two launch pads, one for suborbital flights like Taiga, and another for orbital missions by the Tundra rocket and other launch vehicles from US and European companies. The Taiga launch is scheduled no earlier than Friday morning at 5: 00 am EDT (09: 00 UTC). NordSpace says it is a “fully privately funded and managed initiative crucial for Canada to build a space launch capability that supports our security, economy, and sovereignty.” (submitted by Matthew P)

SpaceX’s reuse idea isn’t so dumb after all. A Falcon 9 rocket launched early Thursday from Kennedy Space Center, Florida, with another batch of Starlink Internet satellites. These types of missions launch multiple times per week, but this flight was special. The first stage of the Falcon 9, designated Booster 1067, launched and landed on drone ship in the Atlantic Ocean, completing its 30th flight to space and back, Ars reports. This is a new record for a reusable orbital-class booster stage and comes less than 24 hours after a preceding SpaceX launch from Florida that marked the 400th Falcon 9 landing on a drone ship since the first offshore recovery in 2016.

30 going for 40 … SpaceX is now aiming for at least 40 launches per Falcon 9 first stage, four times as many flights as the company’s original target for Falcon 9 booster reuse. Many people in the industry were skeptical about SpaceX’s approach to reuse. In the mid-2010s, both the European and Japanese space agencies were looking to develop their next generation of rockets. In both cases, Europe with the Ariane 6 and Japan with the H3, the space agencies opted for traditional, expendable rockets instead of pushing toward reuse. In the United States, the main competitor to SpaceX has historically been United Launch Alliance. Their reaction to SpaceX’s plan to reuse first stages a decade ago was dismissive. ULA dubbed its plan to reuse just the engine section of its Vulcan rocket “Smart Reuse” a few years ago. But ULA hasn’t even attempted to recover the engines from the Vulcan core stage yet, and reuse is still at least several years away.

Russia nears debut of Soyuz-5 rocket. In recent comments to the Russian state-run media service TASS, the chief of Roscosmos said the country’s newest rocket, the Soyuz-5, should take flight for the first time before the end of this year, Ars reports. “Yes, we are planning for December,” said Dmitry Bakanov, the director of Roscosmos, Russia’s main space corporation. “Everything is in place.” According to the report, translated for Ars by Rob Mitchell, the debut launch of Soyuz-5 will mark the first of several demonstration flights, with full operational service not expected to begin until 2028. It will launch from the Baikonur spaceport in Kazakhstan.

Breaking free of Ukraine … From an innovation standpoint, the Soyuz-5 vehicle does not stand out. It has been a decade in the making and is fully expendable, unlike a lot of newer medium-lift rockets coming online in the next several years. However, for Russia, this is an important advancement because it seeks to break some of the country’s dependency on Ukraine for launch technology. The new rocket is also named Irtysh, a river that flows through Russia and Kazakhstan. The rocket has been in development since 2016 and largely repurposes older technology. But for Russia, a key advantage is that it takes rocket elements formerly made in Ukraine and now manufactures them in Russia.

SpaceX launches mission to reboost the ISS. SpaceX completed its 33rd cargo delivery to the International Space Station (ISS) early Monday, when a Dragon supply ship glided to an automated docking with more than 5,000 pounds of scientific experiments and provisions for the lab’s seven-person crew, Ars reports. The resupply flight is part of the normal rotation of cargo and crew missions that keep the space station operating, but this one carries something new. What’s different with this mission is a new rocket pack mounted inside the Dragon spacecraft’s rear trunk section. In the coming weeks, SpaceX and NASA will use this first-of-its-kind propulsion system to begin boosting the altitude of the space station’s orbit.

A rocket on a rocket … SpaceX engineers installed two small Draco rocket engines in the trunk of the Dragon spacecraft. The thrusters have their own dedicated propellant tanks and will operate independently of 16 other Draco thrusters used to maneuver Dragon on its journey to the ISS. When NASA says it’s the right time, SpaceX controllers will command the Draco thrusters to ignite and gently accelerate the massive 450-ton space station. All told, the reboost kit can add about 20 mph, or 9 meters per second, to the space station’s already-dizzying speed. Maintaining the space station’s orbit has previously been the responsibility of Russia.

X-37B rides with SpaceX again. The US military’s reusable winged spaceship rocketed back into orbit from Florida on August 21 atop a SpaceX rocket, kicking off a mission that will, among other things, demonstrate how future spacecraft can navigate without relying on GPS signals, Ars reports. The core of the navigation experiment is what the Space Force calls the “world’s highest performing quantum inertial sensor ever used in space.” The spaceplane also hosts a laser inter-satellite communications demo. This is the eighth flight of the X-37B spaceplane, and the third to launch with SpaceX.

Back to LEO … This mission launched on a Falcon 9 rocket into low-Earth orbit (LEO) a few hundred miles above the Earth. This marks a return to LEO after the previous X-37B mission flew on a Falcon Heavy rocket into a much higher orbit. Many of the spaceplane’s payloads have been classified, but officials typically identify a handful of unclassified experiments flying on each X-37B mission. Past X-37B missions have also deployed small satellites into orbit before returning to Earth for a runway landing at Kennedy Space Center, Florida, or Vandenberg Space Force Base, California.

Rocket Lab cuts the ribbon on Neutron launch pad. Launch Complex 3, the Virginia Spaceport Authority’s Mid-Atlantic Regional Spaceport and home to Rocket Lab’s newest reusable rocket, Neutron, is now complete and celebrated its official opening Thursday, WAVY-TV reports. Officials said Launch Complex 3 is ready to bring the largest orbital launch capacity in the spaceport’s history with Neutron, Rocket Lab’s reusable launch vehicle, a medium-lift vehicle capable of launching 33,000 pounds (15 metric tons) to space for commercial constellations, national security, and interplanetary missions.

Not budging … “We’re trying as hard as we can to get this on the pad by the end of the year and get it away,” said Peter Beck, Rocket Lab’s founder and CEO. Beck is holding to his hope the Neutron rocket will be ready to fly in the next four months, but time is running out to make this a reality. The Neutron rocket will be Rocket Lab’s second orbital-class launch vehicle after the Electron, which can place payloads of several hundred pounds in orbit. Electron has a launch pad in Virginia, too, but most Electron rockets take off from New Zealand.

Starship completes a largely successful test flight. SpaceX launched the 10th test flight of the company’s Starship rocket Tuesday evening, sending the stainless steel spacecraft halfway around the world to an on-target splashdown in the Indian Ocean, Ars reports. The largely successful mission for the world’s largest rocket was an important milestone for SpaceX’s Starship program after months of repeated setbacks, including three disappointing test flights and a powerful explosion on the ground that destroyed the ship that engineers were originally readying for this launch.

Lessons to learn … For the first time, SpaceX engineers received data on the performance of the ship’s upgraded heat shield and control flaps during reentry back into the atmosphere. The three failed Starship test flights to start the year ended before the ship reached reentry. Elon Musk, SpaceX’s founder and CEO, has described developing a durable, reliable heat shield as the most pressing challenge for making Starship a fully and rapidly reusable rocket. But there were lessons to learn from Tuesday’s flight. A large section of the ship transitioned from its original silver color to a rusty hue of orange and brown by the time it reached the Indian Ocean. Officials didn’t immediately address this or say whether it was anticipated.

ULA recovering boosters, too. United Launch Alliance decided to pull four strap-on solid rocket boosters from the Atlantic Ocean after their use on the company’s most recent launch. Photos captured by Florida photographer Jerry Pike showed a solid rocket motor casing on a ship just off the coast of Cape Canaveral. Tory Bruno, ULA’s president and CEO, wrote on X that the booster was one of four flown on the USSF-106 mission earlier this month, which marked the third flight of ULA’s Vulcan rocket and the first with a US national security payload.

A GEM from the sea … The boosters, built by Northrop Grumman, are officially called Graphite Epoxy Motors, or GEMs. They jettison from the Vulcan rocket less than two minutes after liftoff and fall into the ocean. They’re not designed for reuse, but ULA decided to recover this set of four from the Atlantic for inspections. The company also raised from the sea two motors from the previous Vulcan launch last year after one of them suffered a nozzle failure during launch. Bruno wrote on X that “performance and ballistics were spot on” with all four boosters from the more recent USSF-106 mission, but that engineers decided to go ahead and recover them to close out a “nice data set” from inspections of now six recovered motors—two from last year and four this year.

Next three launches

Aug. 30: Falcon 9 | Starlink 17-7 | Vandenberg Space Force Base, California | 03: 09 UTC

Aug. 31: Falcon 9 | Starlink 10-14 | Cape Canaveral Space Force Station, Florida | 11: 15 UTC

Sept. 3: Falcon 9 | Starlink 17-8 | Vandenberg Space Force Base, California | 02: 33 UTC

Rocket Report: SpaceX achieved daily launch this week; ULA recovers booster Read More »