Cars

volvo-says-it-has-big-plans-for-south-carolina-factory

Volvo says it has big plans for South Carolina factory

Volvo is undergoing something of a restructuring. The automaker wants to be fully electric by 2040, but for that to happen, it needs to remain in business until then. Earlier this year, that meant layoffs, but today, Volvo announced it has big plans for its North American factory in Ridgeville, South Carolina.

Volvo has been making cars in South Carolina since 2017, starting with the S60 sedan—a decision I always found slightly curious given that US car buyers had already given up on sedans by that point in favor of crossovers and SUVs. S60 production ended last summer, and these days, the plant builds the large electric EX90 SUV and the related Polestar 3.

The company is far from fully utilizing the Ridgeville plant, though, which has an annual capacity of 150,000 vehicles. When the turnaround plan was first announced this July, Volvo revealed it would start building the next midsize XC60 in South Carolina—a wise move given the Trump tariffs and the importance of this model to Volvo’s sales figures here.

Now, the OEM says it will add another model to the mix, with a new, yet-to-be-named hybrid due before 2030.

“Our investment plans once again reinforce our long-term commitment to the US market and our manufacturing operations in South Carolina,” said Håkan Samuelsson, chief executive. “This year, we celebrate 70 years of Volvo Cars presence in the United States. We have sold over 5 million cars there and plan to sell many more in years to come,” he said.

Volvo says it has big plans for South Carolina factory Read More »

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Three crashes in the first day? Tesla’s robotaxi test in Austin.

These days, Austin, Texas feels like ground zero for autonomous cars. Although California was the early test bed for autonomous driving tech, the much more permissive regulatory environment in the Lone Star State, plus lots of wide, straight roads and mostly good weather, ticked enough boxes to see companies like Waymo and Zoox set up shop there. And earlier this summer, Tesla added itself to the list. Except things haven’t exactly gone well.

According to Tesla’s crash reports, spotted by Brad Templeton over at Forbes, the automaker experienced not one but three crashes, all apparently on its first day of testing on July 1. And as we learned from Tesla CEO Elon Musk later in July during the (not-great) quarterly earnings call, by that time, Tesla had logged a mere 7,000 miles in testing.

By contrast, Waymo’s crash rate is more than two orders of magnitude lower, with 60 crashes logged over 50 million miles of driving. (Waymo has now logged more than 96 million miles.)

Two of the three Tesla crashes involved another car rear-ending the Model Y, and at least one of these crashes was almost certainly not the Tesla’s fault. But the third crash saw a Model Y—with the required safety operator on board—collide with a stationary object at low speed, resulting in a minor injury. Templeton also notes that there was a fourth crash that occurred in a parking lot and therefore wasn’t reported. Sadly, most of the details in the crash reports have been redacted by Tesla.

Three crashes in the first day? Tesla’s robotaxi test in Austin. Read More »

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F1 in Azerbaijan: This sport is my red flag

A tailwind caught out Alpine’s Pierre Gasly in Q1, and his rookie teammate Franco Colapinto hit the wall at the same corner shortly after. Sauber’s Nico Hulkenberg also crashed, although not badly enough that he couldn’t return to the pit under his own steam. As mentioned, Hamilton went no further than Q2, and Haas rookie Oliver Bearman was responsible for one of those six red flags when he collided with a wall.

Q3 was interrupted by light rain, just after Carlos Sainz had set a fantastic time in the other Williams. Had more rain arrived, Sainz would surely have started on pole position for Sunday’s race. But things cleared up enough for the other drivers to complete some laps.

BAKU, AZERBAIJAN - SEPTEMBER 21: Max Verstappen of the Netherlands driving the (1) Oracle Red Bull Racing RB21 leads Carlos Sainz of Spain driving the (55) Williams FW47 Mercedes on track during the F1 Grand Prix of Azerbaijan at Baku City Circuit on September 21, 2025 in Baku, Azerbaijan.

The old city section. Credit: James Sutton – Formula 1/Formula 1 via Getty Images

Or try to, at least. With only four times on the board, Leclerc crashed heavily at turn 15, the third time in recent years. Championship leader Oscar Piastri also found the wall in his McLaren, putting the pair in ninth and eighth for the race. Lando Norris, in the other McLaren, was only able to secure seventh on the grid—like Canada and Monza, the McLaren does not have an advantage at low-downforce circuits.

On the other hand, cold temperatures and low downforce play well to the Mercedes’ strength, and its drivers George Russell and Kimi Antonelli would start fourth and fifth. As we saw at Monza, Red Bull has unlocked some speed on tracks with these characteristics, too, and Yuki Tsunoda put in one of his best qualifying performances all year to grab sixth for the start.

Liam Lawson, who started the season at Red Bull before swapping seats with Tsunoda to move to the Racing Bulls, had an even better day, snagging third. Sainz would still start on the front row, but next to Max Verstappen, who demonstrated his mastery of car control in changeable conditions and uncertain grip to get pole position.

Almost no chaos in the race

If Saturday was bad for McLaren, Sunday was worse. Piastri jumped the start, then got swamped on the grid after his anti-stall system kicked in. He made it as far as turn 5 before locking up his front tires and finding the wall, heavily. The championship leader would watch the rest of the race from behind the crash fencing.

F1 in Azerbaijan: This sport is my red flag Read More »

if-you-own-a-volvo-ex90,-you’re-getting-a-free-computer-upgrade

If you own a Volvo EX90, you’re getting a free computer upgrade

If you own a 2025 Volvo EX90, here’s some good news: You’re getting a car computer upgrade. Even better news? It’s free.

The Swedish automaker says that owners of model year 2025 EX90s—like the one we tested earlier this summer—are eligible for an upgrade to the electric vehicle’s core computer. Specifically, the cars will get a new dual Nvidia DRIVE AGX Orin setup, which Volvo says will improve performance and reduce battery drainage, as well as enabling some features that have been TBD so far.

That will presumably be welcome news—the EX90 is a shining example of how the “minimal viable product” idea has infiltrated the auto industry from the tech sphere. That’s because Volvo has had a heck of a time with the EX90 development, having to delay the EV not once but twice in order to get a handle on the car’s software.

When we got our first drive in the electric SUV this time last year, that London Taxi-like hump on the roof contained a functional lidar that wasn’t actually integrated into the car’s advanced driver-assistance systems. In fact, a whole load of features weren’t ready yet, not just ADAS features.

The EX90 was specced with a single Orin chip, together with a less-powerful Xavier chip, also from Nvidia. But that combo isn’t up to the job, and for the ES90 electric sedan, the automaker went with a pair of Orins. And that’s what it’s going to retrofit to existing MY25 EX90s, gratis.

If you own a Volvo EX90, you’re getting a free computer upgrade Read More »

no-nissan-ariya-for-model-year-2026-as-automaker-cancels-imports

No Nissan Ariya for model-year 2026 as automaker cancels imports

The news follows a report earlier this week that Nissan has cut back Leaf production at Tochigi for the next few months as a result of a battery shortage.

And as we learned in July, the car company had already cut production plans for the Leaf due to restrictions on Chinese rare-earth exports. Additionally, it has postponed plans to build a pair of EVs that were scheduled to go into production in Canton, Mississippi, only months after canceling another pair of EVs meant to be built there.

“Nissan is pausing production of the MY26 Ariya for the U.S. market and reallocating resources to support the launch of the all-new 2026 Leaf, which will have the lowest starting MSRP out of all new EVs currently on sale in the U.S. Ariya remains available in the U.S. through existing inventory, and Nissan will continue to support Ariya owners with service, parts, and warranty coverage,” the company told us in a statement.

This story was updated with a statement from Nissan. 

No Nissan Ariya for model-year 2026 as automaker cancels imports Read More »

tesla-model-y-door-handles-now-under-federal-safety-scrutiny

Tesla Model Y door handles now under federal safety scrutiny

Break window to free child

NHTSA’s Office of Defects Investigation says it has received nine complaints from the owners of model year 2021 Tesla Model Y that have resulted in this investigation. The complaints detail owners’ experiences with a 12 V power failure and inoperable doors, trapping children or dogs in cars on hot days. In most cases, the car suffered a power failure after the parent had placed the child in the back seat, and in four instances, the only way to free the trapped occupants was by breaking a window.

NHTSA notes that while there are manual emergency door releases, “a child may not be able to access or operate the releases even if the vehicle’s driver is aware of them.” To make matters worse, NHTSA says that none of the reported complaints say they saw a low-voltage warning light before the 12 V battery failed. The agency also criticizes the complicated process required to start a Tesla with off-board 12 V power, which “requires applying 12 volts DC from a separate power source to two different points accessible from the vehicle’s exterior,” something that “may not be readily available to owners or well known.”

Tesla Model Y door handles now under federal safety scrutiny Read More »

how-nissan-leveraged-its-driver-assist-to-cut-traffic-jams

How Nissan leveraged its driver assist to cut traffic jams

Instead, CCM works by having a lead car, or “probe,” send information to following CCM-equipped cars, which are separated by non-CCM cars between them. The information from the probe car lets the following cars keep an appropriate distance from each other—between 30 and 60 seconds—and if there’s a slowdown ahead, the following cars will decelerate more gently over time, preventing the kind of concertina action that triggers traffic jams when human drivers see someone slowing down in front of them.

Jerry Chou, a senior researcher at Nissan’s Silicon Valley center, described CCM to me as “mixed autonomy—that means a mix of the controlled vehicles and other human driven vehicles in between.” Instead of DSRC, the cars use their embedded LTE modems to communicate via Nissan’s cloud.

As most people who have used adaptive cruise control know, if your following distance is too large, other drivers will often cut in, causing you to decelerate. “So we did spend some time to balance this phenomenon and the performance of our system. So there’s some parameters we continue to control to balance this,” Chou told me.

The view from inside a Nissan Ariya equipped with an experimental congestion management system.

Note the test equipment that’s fitted to the dash of this CCM-equipped Nissan Ariya test vehicle. Credit: Nissan

Next, I asked Chou what percentage of cars in traffic would need to be CCM-enabled to effect a reduction in congestion?

“So in our simulations we tried different penetration rates… and we saw that our benefits increase proportionally to penetration rates. But we already can see some good results at around 4–5 percent penetration,” Chou told me. “But you know, that’s actually one challenge of experimental. Since our experiment only has a few cars, we have been thinking about how to control just these few cars to see some results.”

Future refinements for the system include giving the humans some feedback on why their cars are slowing (in part so they don’t countermand the system and just accelerate manually). If that proves successful, we may even see CCM licensed to other automakers in the future, Chou said.

How Nissan leveraged its driver assist to cut traffic jams Read More »

when-will-jaguar-land-rover-restart-production?-“no-one-actually-knows.”

When will Jaguar Land Rover restart production? “No one actually knows.”

Jaguar Land Rover’s dealers and suppliers fear the British carmaker’s operations will take another few months to normalize after a cyber attack that experts estimate could wipe more than £3.5 billion off its revenue.

JLR, which is owned by India’s Tata Motors, had been forced to shut down its systems and halt production across its UK factories since August 31, wreaking havoc across the country’s vast supply chain involving roughly 200,000 workers.

JLR on Tuesday said it would extend its production halt until at least next Wednesday as it continued its investigation. In a statement, the company also cautioned that “the controlled restart of our global operations… will take time.”

If JLR cannot produce vehicles until November, David Bailey, professor at University of Birmingham, estimated that the group would suffer a revenue hit of more than £3.5 billion while it would lose about £250 million in profits, or about £72 million in revenue and £5 million in profits on a daily basis.

With annual revenues of £29 billion in 2024, JLR will be able to absorb the financial costs but Bailey warned the consequences would be bigger for the smaller sized companies in its supply chain. JLR declined to comment.

The cyber attack comes at a crucial period for the UK carmaker when it is going through a controversial rebranding of its Jaguar brand and an expensive shift to all-electric vehicles by the end of the decade. Even before the latest incident, people briefed on the matter have said the company was facing delays with launching its new electric models.

“They are clearly in chaos,” said one industry executive who works closely with JLR, while another warned that “no one actually knows” when production would resume.

“If there is a major financial hit, the CEO will look for significant cost savings to try and recover some of that, so that could hit both the production base in the UK but also its product development,” said Bailey.

When will Jaguar Land Rover restart production? “No one actually knows.” Read More »

parts-shortage-is-the-latest-problem-to-hit-general-motors-production

Parts shortage is the latest problem to hit General Motors production

General Motors will temporarily lay off workers at its Wentzville assembly plant in Missouri. According to a letter sent to employees by the head of the plant and the head of the local union, a shortage of parts is the culprit, and as a result, the factory will see “a temporary layoff from September 29–October 19.” The plant is about 45 minutes west of St. Louis and employs more than 4,000 people to assemble midsize pickup trucks for Chevrolet and GMC, as well as full-size vans.

Not every employee will be laid off—”skilled trades, stamping, body shop, final process and those groups that support these departments” may still have work.

Government policies

Earlier this month, GM revealed plans to reduce the number of electric vehicles it builds, despite having a bumper month in August that saw it sell very nearly twice as many EVs as Ford. In that case, it blamed weak demand for electric vehicles, no doubt forecasting what the end of the IRS clean vehicle tax credit will do to the market.

US President Donald Trump made no secret of his dislike for EVs during his campaign, and since taking office in January his administration has worked hard to remove incentives for private and commercial buyers, as well as attacking subsidies for manufacturing and, most recently, the mass arrest of hundreds of South Korean workers setting up a battery factory in Georgia, meant to supply Hyundai’s nearby Metaplant, which builds the Ioniq 5 and Ioniq 9 EVs.

Parts shortage is the latest problem to hit General Motors production Read More »

electric-vehicle-sales-grew-25%-worldwide-but-just-6%-in-north-america

Electric vehicle sales grew 25% worldwide but just 6% in North America

Here’s some good news for a Friday afternoon: For 2025 through August, global electric vehicle sales have grown by 25 percent compared to the same eight months in 2024, according to the analysts at Rho Motion. That amounts to 12.5 million EVs, although the data combines both battery EVs and plug-in hybrid EVs for the total.

However, that’s for global sales. In fact, EV adoption is moving even faster in Europe, which has grown by 31 percent so far this year (Rho says that BEV sales grew by 31 percent but PHEV sales by just 30 percent)—a total of 2.6 million plug-in vehicles. In some European countries, the increase has been even more impressive: up by 45 percent in Germany, 41 percent in Italy, and by 100 percent in Spain.

But despite a number of interesting new EVs from Renault and the various Stellantis-owned French automakers, EV sales in France are down by 6 percent so far, year on year.

Tesla has seen none of this sales growth in Europe, however—as we noted last month, this region’s Tesla sales collapsed by 40 percent in July.

China had bought an additional 7.6 million new EVs between January and August of this year, although this growth slowed in July and August, partially as a consequence of robust sales during those months in 2024 thanks to Chinese government policies. And as also noted last month, BYD recently saw a drop in profitability and has downgraded its sales target by 900,000 vehicles (down to 4.6 million) for this year.

Electric vehicle sales grew 25% worldwide but just 6% in North America Read More »

small,-affordable,-efficient:-a-lot-to-like-about-the-2026-nissan-leaf

Small, affordable, efficient: A lot to like about the 2026 Nissan Leaf


Smaller on the outside, bigger on the inside, and it goes farther on a single charge.

A Nissan Leaf in San Diego's Gaslamp District.

The color is called Seabreeze Blue Pearl, and isn’t it great it’s not silver or grey? Credit: Nissan

The color is called Seabreeze Blue Pearl, and isn’t it great it’s not silver or grey? Credit: Nissan

SAN DIEGO—The original Nissan Leaf was a car with a mission. Long before Elon Musk set his sights on Tesla selling vast numbers of electric vehicles to the masses, then-Nissan CEO Carlos Ghosn wanted Nissan to shift half a million Leafs a year in the early 2010s. That didn’t quite come to pass, but by 2020, it had sold its 500,000th EV, which went from its factory in Sunderland, England, to a customer in Norway.

Pioneering though they were, both first- and second-generation Leafs were compromised. They were adapted from existing internal combustion engine platforms, with the electric powertrains shoehorned inside. The cars’ real handicaps were a lack of liquid cooling for the battery packs. Like an older Porsche 911, the Leaf was air-cooled, albeit with none of the collector value. That’s all changed for generation three.

The new Leaf is built on a dedicated EV platform shared with Nissan’s alliance partners Renault and Mitsubishi, and which we have previously seen used to good effect in the Nissan Ariya. The benefits of using a platform purpose-designed for electric propulsion are obvious from the space efficiency. The new car is 3 inches (75 mm) shorter from the outside, but offers nearly 9 inches (221 mm) more rear leg room (yes, really), making it a much more suitable place to put adults.

Is it a sedan? Is it a crossover? Nissan

Although the new Leaf is 0.8 inches (20 mm) wider, it’s a few mm shorter and has a lower drag coefficient (Cd 0.26), so the overall effect is a more efficient shape. The nose bears a family resemblance to the Ariya, and the body style is sort of a crossover, sort of a fastback sedan, depending on your frame of reference.

Here and there, you’ll notice iconography that calls out the automaker’s name: two vertical stripes (ni in Japanese), then three horizontal ones (san in Japanese). I’m told that if you look, there are some ginkgo leaves as Easter eggs hidden in the design, but I did not find them during our hours with the car.

For now, there’s one powertrain option: a 214 hp (160 kW), 262 lb-ft (355 Nm) motor (packaged together with its inventor and reducer), powered by a 75 kWh (net) lithium-ion battery pack. The battery pack is integrated into the car’s thermal management system, which also loops in the chiller, the motor, and the HVAC system. It can fast-charge at up to 150 kW via the NACS port built into its left side (or using a CCS1 adapter here) and should charge from 10–80 percent in 35 minutes. On the driver’s side is a J1772 port for AC charging that can also work bidirectionally to send up to 1.5 kW of AC power to an external device via an adapter.

Nissan said it kept the J1772 port because it expects to sell the new Leaf to a lot of legacy customers who already have their own home charger, and it wanted to minimize the number of adapters necessary.

Let’s talk trim levels

How far it goes on a single charge depends on which trim level you’re in. Nissan brought some preproduction Leaf Platinum+ models to the first drive. These are very highly equipped, with an electrochromic dimming roof, the LED head- and taillights you see in the images, a couple of AC outlets inside the car (with the ability to power up to 3.4 kW across two outlets), and a better sound system. But it also comes on 19-inch alloy wheels, and as we all know, bigger wheels mean smaller range. Indeed, the Leaf Platinum+ has a range of 259 miles (417 km) on a single charge.

The $34,230 SV+ loses the panoramic roof and the interior V2L outlets, and you’ll have to manually open and close the tailgate at the back. And the alloy wheels are an inch smaller, which increases the range to 288 miles (464 km).

But it keeps the heated front seats and the twin 14.3-inch displays (one for your instruments, one for infotainment) with Google built in. For the Platinum+ and SV+, that means onboard Google Maps with a route planner that will take into account your state of charge and which can precondition the battery if it knows your destination is a fast charger.

19-inch Nissan Leaf wheel

Big wheels have their drawbacks. Credit: Nissan

Nissan is only including the Google connected services for the first year, though—after that, owners will have to pay a monthly fee, although Nissan wasn’t able to tell us how much that is. Conveniently, both wireless Android Auto and Apple CarPlay are included and will continue to work after the year’s trial. And you can manually precondition the battery for charging, but automatic preconditioning via the infotainment system will not work without an active subscription.

The SV+ and Platinum can also be optioned with a heat pump ($300).

But the $29,990 S+ cannot. And it lacks the twin displays of the car you see in the images, which means no automatic battery preconditioning, although like the more expensive trims it does still have wireless Apple CarPlay and Android Auto. You also get 18-inch steel wheels with aero hubcaps, and a range of 303 miles (487 km) on a single charge. See what I mean about wheel size and range?

How does it drive?

A Nissan Leaf

Turning over a new leaf. Credit: Nissan

I’d very much like to spend some time in an S+ and an SV+, if only to see what difference a larger tire sidewall makes to the ride comfort. On 19-inch wheels, the ride was firm and translated bumps and divots through the suspension and into the cabin. There wasn’t much body roll, but your progress will be limited by the grip available to the low rolling-resistance tires—push too hard and the result is plenty of understeer.

But this is not a “push too hard” kind of EV. With just 214 hp, it accelerates quickly enough to get out of its own way, but it’s telling that Nissan did not share a 0–60 mph time during the briefing. (If I had to guess, I’d say between 5–6 seconds, which used to be considered very rapid.)

It has four drive modes—Eco, Normal, Sport, and Personal—with three different throttle maps and two steering weights to choose from. And there are now four levels of lift-off regenerative braking, which you toggle on with the left steering wheel paddle and off with the right paddle. You can’t turn regen completely off, so like General Motors’ family of EVs, the Leaf will not really coast and loses a few mph even on downhill stretches, as it converts some kinetic energy to electrical energy.

There’s also an e-Step button on the dash, which turns on maximum regen braking and may add some friction braking to the mix. Unlike using the paddles, this setting should remain on the next time you start the car. But neither of the full regen settings is able to bring the car to a complete stop—we were told that the feature is viewed with suspicion in some markets, including Japan, and like pop-out door handles, it appears that China is in the process of banning one-pedal driving entirely.

There are plenty of real buttons and switches in here. Nissan

Both e-Step and max-regen work very well in traffic or on a twisty road, where they simulate engine braking. But given the choice, I would use the paddles to control regen braking. That’s because, like the Mercedes EQ family of EVs, in this mode the brake pedal moves toward the firewall as the car slows. The engineer’s excuse for this is that the pedal moves by the same distance it would have moved had the driver used it to slow the car by the amount it has just slowed. But my rebuttal is that the brake pedal should always be where I expect to find it in an emergency, and if that’s an inch farther away, that’s not cool.

That’s really a minor gripe, though; no one says you have to push the e-Step switch on the dash. Slightly more annoying—but only slightly—is the wind noise from the sideview mirrors, which is noticeable even at 45 mph (72 km/h), although easily drowned out if you’re listening to something on the audio system.

For a daily driver, the third-generation Leaf is rather compelling, especially the S+, although the lack of heated front seats in that model might be too much of a deal-breaker, considering how important seat heaters are to EV efficiency in winter. (Because it’s more efficient to heat the driver than warm all the air in the car.)

The SV+ is more likely to be the sweet spot—this trim level can have the Seabreeze paint you see here or a white pearl, which are alternatives to the four shades available to the S+. The Hyundai Kona EV and Kia Niro EV are probably the Leaf’s two closest rivals, both of which are compelling cars. And the forthcoming Kia EV3 will probably also be cross-shopped. All of which is good news if you’re looking for a smaller, affordable electric car.

Photo of Jonathan M. Gitlin

Jonathan is the Automotive Editor at Ars Technica. He has a BSc and PhD in Pharmacology. In 2014 he decided to indulge his lifelong passion for the car by leaving the National Human Genome Research Institute and launching Ars Technica’s automotive coverage. He lives in Washington, DC.

Small, affordable, efficient: A lot to like about the 2026 Nissan Leaf Read More »

flush-door-handles-are-the-car-industry’s-latest-safety-problem

Flush door handles are the car industry’s latest safety problem

China to the rescue?

In fact, the styling feature might be on borrowed time. It seems that Chinese authorities have been concerned about retractable door handles for some time now and are reportedly close to banning them from 2027. Flush-fit door handles fail far more often during side impacts than regular handles, delaying egress or rescue time after a crash. During heavy rain, flush-fit door handles have short-circuited, trapping people in their cars. Chinese consumers have even reported an increase in finger injuries as they get trapped or pinched.

That’s plenty of safety risk, but what about the benefit to vehicle efficiency? As it turns out, it doesn’t actually help that much. Adding flush door handles cuts the drag coefficient (Cd) by around 0.01. You really need to know a car’s frontal area as well as its Cd, but this equates to perhaps a little more than a mile of EPA range, perhaps two under Europe’s Worldwide Harmonised Light vehicles Test Procedure.

If automakers were that serious about drag reduction, we’d see many more EVs riding on smaller wheels. The rotation of the wheels and tires is one of the greatest contributors to drag, yet the stylists’ love of huge wheels means most EVs you’ll find on the front lot of a dealership will struggle to match their official efficiency numbers (not to mention suffering from a worse ride).

China’s importance to the global EV market means that, if it follows through on this ban, we can expect to see many fewer cars arrive with flush door handles in the future.

Flush door handles are the car industry’s latest safety problem Read More »