falcon 9

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Pentagon contract figures show ULA’s Vulcan rocket is getting more expensive

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A SpaceX Falcon Heavy rocket with NASA’s Psyche spacecraft launches from NASA’s Kennedy Space Center in Florida on October 13, 2023. Credit: Chandan Khanna/AFP via Getty Images

The launch orders announced Friday comprise the second batch of NSSL Phase 3 missions the Space Force has awarded to SpaceX and ULA.

It’s important to remember that these prices aren’t what ULA or SpaceX would charge a commercial satellite customer. The US government pays a premium for access to space. The Space Force, the National Reconnaissance Office, and NASA don’t insure their launches like a commercial customer would do. Instead, government agencies have more insight into their launch contractors, including inspections, flight data reviews, risk assessments, and security checks. Government missions also typically get priority on ULA and SpaceX’s launch schedules. All of this adds up to more money.

A heavy burden

Four of the five launches awarded to SpaceX Friday will use the company’s larger Falcon Heavy rocket, according to Lt. Col. Kristina Stewart at Space Systems Command. One will fly on SpaceX’s workhorse Falcon 9. This is the first time a majority of the Space Force’s annual launch orders has required the lift capability of a Falcon Heavy, with three Falcon 9 booster cores combining to heave larger payloads into space.

All versions of ULA’s Vulcan rocket use a single core booster, with varying numbers of strap-on solid-fueled rocket motors to provide extra thrust off the launch pad.

Here’s a breakdown of the seven new missions assigned to SpaceX and ULA:

• USSF-149: Classified payload on a SpaceX Falcon 9 from Florida

• USSF-63: Classified payload on a SpaceX Falcon Heavy from Florida

• USSF-155: Classified payload SpaceX Falcon Heavy from Florida

• USSF-205: WGS-12 communications satellite on a SpaceX Falcon Heavy from Florida

• NROL-86: Classified payload on a SpaceX Falcon Heavy from Florida

• USSF-88: GPS IIIF-4 navigation satellite on a ULA Vulcan VC2S (two solid rocket boosters) from Florida

• NROL-88: Classified payload on a ULA Vulcan VC4S (four solid rocket boosters) from Florida

Pentagon contract figures show ULA’s Vulcan rocket is getting more expensive Read More »

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After a very slow start, Europe’s reusable rocket program shows signs of life

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No one could accuse the European Space Agency and its various contractors of moving swiftly when it comes to the development of reusable rockets. However, it appears that Europe is finally making some credible progress.

This week, the France-based ArianeGroup aerospace company announced that it had completed the integration of the Themis vehicle, a prototype rocket that will test various landing technologies, on a launch pad in Sweden. Low-altitude hop tests, a precursor for developing a rocket’s first stage that can vertically land after an orbital launch, could start late this year or early next.

“This milestone marks the beginning of the ‘combined tests,’ during which the interface between Themis and the launch pad’s mechanical, electrical, and fluid systems will be thoroughly trialed, with the aim of completing a test under cryogenic conditions,” the company said.

Finally getting going

The advancement of the Themis program represents a concrete step forward for Europe, which has had a delayed and somewhat confusing response to the rise of reusable rockets a decade ago.

After several years of development and testing, including the Grasshopper program in Texas to demonstrate vertical landing, SpaceX landed its first orbital rocket in December 2015. Weeks earlier, Blue Origin landed the much smaller New Shepard vehicle after a suborbital hop. This put the industry on notice that first stage reuse was on the horizon.

At this point, the European Space Agency had already committed to a new medium-lift rocket, the Ariane 6, and locked in a traditional design that would not incorporate any elements of reuse. Most of its funding focused on developing the Ariane 6.

However, by the middle of 2017, the space agency began to initiate programs that would eventually lead to a reusable launch vehicle. They included:

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Northrop Grumman’s new spacecraft is a real chonker

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What happens when you use a SpaceX Falcon 9 rocket to launch Northrop Grumman’s Cygnus supply ship? A record-setting resupply mission to the International Space Station.

The first flight of Northrop’s upgraded Cygnus spacecraft, called Cygnus XL, is on its way to the international research lab after launching Sunday evening from Cape Canaveral Space Force Station, Florida. This mission, known as NG-23, is set to arrive at the ISS early Wednesday with 10,827 pounds (4,911 kilograms) of cargo to sustain the lab and its seven-person crew.

By a sizable margin, this is the heaviest cargo load transported to the ISS by a commercial resupply mission. NASA astronaut Jonny Kim will use the space station’s Canadian-built robotic arm to capture the cargo ship on Wednesday, then place it on an attachment port for crew members to open hatches and start unpacking the goodies inside.

A bigger keg

The Cygnus XL spacecraft looks a lot like Northrop’s previous missions to the station. It has a service module manufactured at the company’s factory in Northern Virginia. This segment of the spacecraft provides power, propulsion, and other necessities to keep Cygnus operating in orbit.

The most prominent features of the Cygnus cargo freighter are its circular, fan-like solar arrays and an aluminum cylinder called the pressurized cargo module that bears some resemblance to a keg of beer. This is the element that distinguishes the Cygnus XL from earlier versions of the Cygnus supply ship.

The cargo module is 5.2 feet (1.6 meters) longer on the Cygnus XL. The full spacecraft is roughly the size of two Apollo command modules, according to Ryan Tintner, vice president of civil space systems at Northrop Grumman. Put another way, the volume of the cargo section is equivalent to two-and-a-half minivans.

“The most notable thing on this mission is we are debuting the Cygnus XL configuration of the spacecraft,” Tintner said. “It’s got 33 percent more capacity than the prior Cygnus spacecraft had. Obviously, more may sound like better, but it’s really critical because we can deliver significantly more science, as well as we’re able to deliver a lot more cargo per launch, really trying to drive down the cost per kilogram to NASA.”

A SpaceX Falcon 9 rocket ascends to orbit Sunday after launching from Cape Canaveral Space Force Station, Florida, carrying Northrop Grumman’s Cygnus XL cargo spacecraft toward the International Space Station. Credit: Manuel Mazzanti/NurPhoto via Getty Images

Cargo modules for Northrop’s Cygnus spacecraft are built by Thales Alenia Space in Turin, Italy, employing a similar design to the one Thales used for several of the space station’s permanent modules. Officials moved forward with the first Cygnus XL mission after the preceding cargo module was damaged during shipment from Italy to the United States earlier this year.

Northrop Grumman’s new spacecraft is a real chonker Read More »

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Rocket Report: Russia’s rocket engine predicament; 300th launch to the ISS

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North Korea test-fired a powerful new solid rocket motor for its next-generation ICBM.

A Soyuz-2.1a rocket is propelled by kerosene-fueled RD-107A and RD-108A engines after lifting off Thursday with a resupply ship bound for the International Space Station. Credit: Roscosmos

Welcome to Edition 8.10 of the Rocket Report! Dear readers, if everything goes according to plan, four astronauts are less than six months away from traveling around the far side of the Moon and breaking free of low-Earth orbit for the first time in more than 53 years. Yes, there are good reasons to question NASA’s long-term plans for the Artemis lunar program—the woeful cost of the Space Launch System rocket, the complexity of new commercial landers, and a bleak budget outlook. But many of us who were born after the Apollo Moon landings have been waiting for this moment our whole lives. It is almost upon us.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

North Korea fires solid rocket motor. North Korea said Tuesday it had conducted the final ground test of a solid-fuel rocket engine for a long-range ballistic missile in its latest advancement toward having an arsenal that could viably threaten the continental United States, the Associated Press reports. The test Monday observed by leader Kim Jong Un was the ninth of the solid rocket motor built with carbon fiber and capable of producing 1,971 kilonewtons (443,000 pounds) of thrust, more powerful than past models, according to the North’s official Korean Central News Agency.

Mobility and flexibility … Solid-fueled intercontinental ballistic missiles, or ICBMs, have advantages over liquid-fueled missiles, which have historically comprised the bulk of North Korea’s inventory. Solid rocket motors can be stored for longer periods of time and are easier to conceal, transport, and launch on demand. The new solid rocket motor will be used on a missile called the Hwasong-20, according to North Korean state media. The AP reports some analysts say North Korea may conduct another ICBM test around the end of the year, showcasing its military strength ahead of a major ruling party congress expected in early 2026.

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Astrobotic eyes Andøya. US-based lunar logistics company Astrobotic and Norwegian spaceport operator Andøya Space have signed a term sheet outlining the framework for a Launch Site Agreement, European Spaceflight reports. The agreement, once finalized, will facilitate flights of Astrobotic’s Xodiac lander testbed from the Andøya Space facilities. The Xodiac vertical takeoff, vertical landing rocket was initially developed by Masten Space Systems to simulate landing on the Moon and Mars. When Masten filed for bankruptcy in 2022, Astrobotic acquired its intellectual property and assets, including the Xodiac vehicle.

Across the pond … So far, the small Xodiac rocket has flown on low-altitude atmospheric hops from Mojave, California, reaching altitudes of up to 500 meters, or 1,640 feet. The agreement between Astrobotic and Andøya paves the way for “several” Xodiac flight campaigns from Andøya Space facilities on the Norwegian coast. “Xodiac’s presence at Andøya represents a meaningful step toward delivering reliable, rapid, and cost-effective testing and demonstration capabilities to the European space market,” said Astrobotic CEO John Thornton.

Ursa Major breaks ground in Colorado. Ursa Major on Wednesday said it has broken ground on a new 400-acre site where it will test and qualify large-scale solid rocket motors for current and future missiles, including the Navy’s Standard Missile fleet, Defense Daily reports. The new site in Weld County, Colorado, north of Denver, will be ready for testing to begin in the fourth quarter of 2025. Ursa Major will be able to conduct full-scale static firings, and drop and temperature storage testing for current and future missile systems.

Seeking SRM options … Ursa Major said the new facility will support national and missile defense programs. The company’s portfolio includes solid rocket motors (SRMs) ranging from 2 inches to 22 inches in diameter for missiles like the Stinger, Javelin, and air-defense interceptors. Ursa Major aims to join industry incumbents Northrop Grumman, L3Harris, and newcomer Anduril as a major supplier of SRMs to the government. “This facility represents a major step forward in our ability to deliver qualified SRMs that are scalable, flexible, and ready to meet the evolving threat environment,” said Dan Jablonsky, CEO of Ursa Major, in a statement. “It’s a clear demonstration of our commitment and ability to rapidly advance and expand the American-made solid rocket motor industrial base that the country needs, ensuring warfighters will have the quality and quantity of SRMs needed to meet mission demands.”

Falcon 9 launches first satellites in a military megaconstellation. The first 21 satellites in a constellation that could become a cornerstone for the Pentagon’s Golden Dome missile-defense shield successfully launched from California Wednesday aboard a SpaceX Falcon 9 rocket, Ars reports. The Falcon 9 took off from Vandenberg Space Force Base, California, and headed south over the Pacific Ocean, reaching an orbit over the poles before releasing the 21 military-owned satellites to begin several weeks of activations and checkouts.

First of many … These 21 satellites will boost themselves to a final orbit at an altitude of roughly 600 miles (1,000 kilometers). The Pentagon plans to launch 133 more satellites over the next nine months to complete the build-out of the Space Development Agency’s first-generation, or Tranche 1, constellation of missile-tracking and data-relay satellites. Military officials have worked for six years to reach this moment. The Space Development Agency (SDA) was established during the first Trump administration, which made plans for an initial set of demonstration satellites that launched a couple of years ago. In 2022, the Pentagon awarded contracts for the first 154 operational spacecraft, including the ones launched Wednesday. “Back in 2019, when the SDA was stood up, it was to do two things. One was to make sure that we can do beyond line of sight targeting, and the other was to pace the threat, the emerging threat, in the missile-warning and missile-tracking domain. That’s what the focus has been,” said Gurpartap “GP” Sandhoo, the SDA’s acting director.

Another Falcon 9 was delayed three times. SpaceX scrubbed launching a communications satellite from an Indonesian company for a third consecutive day Wednesday, Spaceflight Now reports. Possible technical issues got in the way of a launch attempt Wednesday evening after back-to-back days of weather delays at Cape Canaveral Space Force Station, Florida. The Falcon 9 finally launched Thursday evening with the Boeing-built Nusantara Lima communications satellite, targeting a geosynchronous transfer orbit. It’s the latest satellite from the Indonesian company Pasifik Satelit Nusantara.

A declining market … This was just the fifth geosynchronous communications satellite to launch on a commercial rocket this year, all by SpaceX. There were 21 such satellites that launched on commercial vehicles in 2015, including SpaceX’s Falcon 9, Europe’s Ariane 5, Russia’s Proton, ULA’s Atlas V, and Japan’s H-IIA. Much of the world’s launch capacity today is used to deploy smaller communications satellites into low-Earth orbit, primarily for broadband connectivity rather than for the video broadcast market once dominated by higher-altitude geosynchronous satellites.

Putin urges Russia to build more rocket engines. Russian President Vladimir Putin urged aerospace industry leaders on September 5 to press on with efforts to develop booster rocket engines for space launch vehicles and build on Russia’s longstanding reputation as a leader in space technology, Reuters reports. Putin, who spent the preceding days in China and the Russian far eastern port of Vladivostok, flew to the southern Russian city of Samara, where he met industry specialists and toured the Kuznetsov design bureau engine manufacturing plant.

A shell of its former self … “It is important to consistently renew production capacity in terms of engines for booster rockets,” Russian news agencies quoted Putin as saying during the visit. “And in doing so, we must not only meet our own current and future needs but also move actively on world markets and be successful competitors.” The Kuznetsov plant in Samara builds medium-class RD-107 and RD-108 engines for Russia’s Soyuz-2 rockets, which launch Russian military satellites and crew and cargo to the International Space Station. Their designs can be traced to the dawn of the Space Age nearly 70 years ago. Meanwhile, the outlook for heavier-duty Russian rocket engines is murky, at best. Russia’s most-flown large rocket engine in the post-Cold War era, the RD-180, produced by a company called Energomash, is out of production after the end of sales to the United States.

India nabs a noteworthy launch contract. Astroscale, a satellite servicing and space debris mitigation company based in Japan, has selected India’s Polar Satellite Launch Vehicle (PSLV) to deliver a small satellite named ISSA-J1 to orbit in 2027. This is an interesting mission. The ISSA-J1 spacecraft will fly up to two large pieces of satellite debris in orbit to image and inspect them. ISSA-J1, developed in partnership with the Japanese government, is one in a series of Astroscale missions testing different ways of approaching, monitoring, capturing, and refueling other objects in space. The launch agreement was signed between Astroscale and NewSpace India Limited, the commercial arm of India’s space agency.

Rideshare not an option … “We selected NSIL after thorough evaluations of more than 10 launch service providers over the past year, considering technical capabilities, track record, cost, and other elements,” said Eddie Kato, president and managing director of Astroscale Japan. India’s PSLV is right-sized for a mission like this. ISSA-J1 is a rarity in that it must launch on a dedicated rocket because it has to reach a specific orbit to line up with the pieces of space debris it will approach and inspect. Rideshare launches, such as those that routinely fly on SpaceX’s Falcon 9 rocket, are cheaper but go to standard orbits popular for many different types of satellite missions. A dedicated launch on a Falcon 9 would presumably have been more expensive than a flight on India’s smaller PSLV. Rocket Lab’s Electron, another rocket popular for dedicated launches of small satellites, lacks the performance required for Astroscale’s mission.

Russian cargo en route to ISS. Another cargo ship is flying to humanity’s orbital outpost with the successful launch of Russia’s Progress MS-32 supply freighter Thursday from the Baikonur Cosmodrome in Kazakhstan, NASASpaceflight.com reports. The supply ship launched aboard a Soyuz-2.1a rocket and arrived in orbit about nine minutes later, kicking off a two-day pursuit of the International Space Station. This was the 300th launch of an assembly, crew, or cargo mission to the ISS since 1998, including a handful of missions that didn’t reach the complex due to rocket or spacecraft failures.

Important stuff … The Progress MS-32 cargo craft will dock with the aft port of the space station’s Russian Zvezda service module Saturday. The payloads flying on the Progress mission include food, experiments, clothing, water, air, and propellant to be pumped into the space station’s onboard tanks. The spacecraft will also reboost the lab’s orbit.

Metallic tiles? Not so great. It has been two weeks since SpaceX’s last Starship test flight, and engineers have diagnosed issues with its heat shield, identified improvements, and developed a preliminary plan for the next time the ship heads into space, Ars reports. Bill Gerstenmaier, a SpaceX executive in charge of build and flight reliability, presented the findings Monday at the American Astronautical Society’s Glenn Space Technology Symposium in Cleveland. The test flight went “extremely well,” Gerstenmaier said, but he noted some important lessons learned with the ship’s heat shield.

Crunch wrap reigns supreme … “We were essentially doing a test to see if we could get by with non-ceramic tiles, so we put three metal tiles on the side of the ship to see if they would provide adequate heat control, because they would be simpler to manufacture and more durable than the ceramic tiles. It turns out they’re not,” Gerstenmaier said. “The metal tiles… didn’t work so well.” One bright spot with the heat shield was the performance of a new experimental material around and under the tiles. “We call it crunch wrap,” Gerstenmaier said. “It’s like a wrapping paper that goes around each tile.” On the next Starship flight, SpaceX will likely cover more parts of the heat shield with this crunch wrap material. Gerstenmaier said the inaugural flight of Starship Version 3, with upgraded engines and more fuel, is now set to occur next year.

An SLS compromise might be afoot in DC. The Trump administration is seeking to cancel NASA’s Space Launch System rocket after two more flights, but key lawmakers in Congress, including Republican Sen. Ted Cruz of Texas, aren’t ready to go along.  So is this an impasse? Possibly not, as sources say the White House and Congress may not be all that far apart on how to handle this. The solution involves canceling part of the SLS rocket now, but not all of it, Ars reports.

Goodbye EUS? … The compromise might be to cancel a large new upper stage for the SLS rocket called the Exploration Upper Stage. This would save NASA billions of dollars, and the agency could instead procure commercial upper stages, such as those built by United Launch Alliance or Blue Origin, to fly on SLS rockets after NASA’s Artemis III mission. It would also eliminate the need for NASA to finish building an expensive new launch tower at Kennedy Space Center, Florida. The upper stage flying on the first three SLS missions is no longer in production. Sources indicated to Ars that Blue Origin has already begun work on a modified version of its New Glenn upper stage that could fit within the shroud of the SLS rocket.

Next three launches

Sept. 13: Soyuz-2.1b | Glonass-K1 No. 18L | Plesetsk Cosmodrome, Russia | 02: 30 UTC

Sept. 13: Falcon 9 | Starlink 17-10 | Vandenberg Space Force Base, California | 15: 41 UTC

Sept. 14: Falcon 9 | Cygnus NG-23 | Cape Canaveral Space Force Station, Florida | 22: 11 UTC

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Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Pentagon begins deploying new satellite network to link sensors with shooters

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“This is the first time we’ll have a space layer fully integrated into our warfighting operations.”

A SpaceX Falcon 9 rocket lifts off from Vandenberg Space Force Base, California, with a payload of 21 data-relay satellites for the US military’s Space Development Agency. Credit: SpaceX

The first 21 satellites in a constellation that could become a cornerstone for the Pentagon’s Golden Dome missile-defense shield successfully launched from California Wednesday aboard a SpaceX Falcon 9 rocket.

The Falcon 9 took off from Vandenberg Space Force Base, California, at 7: 12 am PDT (10: 12 am EDT; 14: 12 UTC) and headed south over the Pacific Ocean, heading for an orbit over the poles before releasing the 21 military-owned satellites to begin several weeks of activations and checkouts.

These 21 satellites will boost themselves to a final orbit at an altitude of roughly 600 miles (1,000 kilometers). The Pentagon plans to launch 133 more satellites over the next nine months to complete the build-out of the Space Development Agency’s first-generation, or Tranche 1, constellation of missile-tracking and data-relay satellites.

“We had a great launch today for the Space Development Agency, putting this array of space vehicles into orbit in support of their revolutionary new architecture,” said Col. Ryan Hiserote, system program director for the Space Force’s assured access to space launch execution division.

Over the horizon

Military officials have worked for six years to reach this moment. The Space Development Agency (SDA) was established during the first Trump administration, which made plans for an initial set of demonstration satellites that launched a couple of years ago. In 2022, the Pentagon awarded contracts for the first 154 operational spacecraft. The first batch of 21 data-relay satellites built by Colorado-based York Space Systems is what went up Wednesday.

“Back in 2019, when the SDA was stood up, it was to do two things. One was to make sure that we can do beyond line of sight targeting, and the other was to pace the threat, the emerging threat, in the missile-warning and missile-tracking domain. That’s what the focus has been,” said Gurpartap “GP” Sandhoo, the SDA’s acting director.

Secretary of the Air Force Troy Meink and Sen. Kevin Cramer (R-N.D.) pose with industry and government teams in front of the Space Development’s first 21 operational satellites at Vandenberg Space Force Base, California. Cramer is one the most prominent backers of the Golden Dome program in the US Senate. Credit: US Air Force/Staff Sgt. Daekwon Stith

Historically, the military communications and missile-warning networks have used a handful of large, expensive satellites in geosynchronous orbit some 22,000 miles (36,000 kilometers) above the Earth. This architecture was devised during the Cold War and is optimized for nuclear conflict and intercontinental ballistic missiles.

For example, the military’s ultra-hardened Advanced Extremely High Frequency satellites in geosynchronous orbit are designed to operate through an electromagnetic pulse and nuclear scintillation. The Space Force’s missile-warning satellites are also in geosynchronous orbit, with infrared sensors tuned to detect the heat plume of a missile launch.

The problem? Those satellites cost more than $1 billion a pop. They’re also vulnerable to attack from a foreign adversary. Pentagon officials say the SDA’s satellite constellation, officially called the Proliferated Warfighter Space Architecture, is tailored to detect and track more modern threats, such as smaller missiles and hypersonic weapons carrying conventional warheads. It’s easier for these missiles to evade the eyes of older early warning satellites.

What’s more, the SDA’s fleet in low-Earth orbit will have numerous satellites. Losing one or several satellites to an attack would not degrade the constellation’s overall capability. The SDA’s new relay satellites cost between $14 and $15 million each, according to Sandhoo. The total cost of the first tranche of 154 operational satellites totals approximately $3.1 billion.

Multi-mission satellites

These satellites will not only detect and track ballistic and hypersonic missile launches; they will also transmit signals between US forces using an existing encrypted tactical data link network known as Link 16. This UHF system is used by NATO and other US allies to allow military aircraft, ships, and land forces to share tactical information through text messages, pictures, data, and voice communication in near real time, according to the SDA’s website.

Up to now, Link 16 radios were ubiquitous on fighter jets, helicopters, naval vessels, and missile batteries. But they had a severe limitation. Link 16 was only able to close a radio link with a clear line of sight. The Space Development Agency’s satellites will change that, providing direct-to-weapon connectivity from sensors to shooters on Earth’s surface, in the air, and in space.

The relay satellites, which the SDA calls the transport layer, are also equipped with Ka-band and laser communication terminals for higher-bandwidth connectivity.

“What the transport layer does is it extends beyond the line of sight,” Sandhoo said. “Now, you’re able to talk not only to within a couple of miles with your Link 16 radios, (but) we can use space to, let’s say, go from Hawaii out to Guam using those tactical radios, using a space layer.”

The Space Development Agency’s “Tranche 1” architecture includes 154 operational satellites, 126 for data relay and 28 for missile tracking. With this illustration, the SDA does its best to show how the complex architecture is supposed to work. Credit: Space Development Agency

Another batch of SDA relay satellites will launch next month, and more will head to space in November. In all, it will take 10 launches to fully deploy the SDA’s Tranche 1 constellation. Six of those missions will carry data-relay satellites, and four will carry satellites with sensors to detect and track missile launches. The Pentagon selected several contractors to build the satellites, so the military is not reliant on a single company. The builders of the SDA’s operational satellites include York, Lockheed Martin, Northrop Grumman, and L3Harris.

“We will increase coverage as we get the rest of those launches on orbit,” said Michael Eppolito, the SDA’s acting deputy director.

The satellites will connect with one another using inter-satellite laser links, creating a mesh network with sufficient range to provide regional communications, missile warning, and targeting coverage over the Western Pacific beginning in 2027. US Indo-Pacific Command, which oversees military operations in this region, is slated to become the first combatant command to take up use of the SDA’s satellite constellation.

This is not incidental. US officials see China as the nation’s primary strategic threat, and Indo-Pacific Command would be on the front lines of any future conflict between Chinese and US forces. The SDA has contracts in place for more than 270 second-generation, or Tranche 2, satellites, to further expand the network’s reach. There’s also a third generation in the works, but the Pentagon has paused part of the SDA’s Tranche 3 program to evaluate other architectures, including one offered by SpaceX.

Teaching tactical operators to use the new capabilities offered by the SDA’s satellite fleet could be just as challenging as building the network itself. To do this, the Pentagon plans to put soldiers, sailors, airmen, and marines through “warfighter immersion” training beginning next year. This training will allow US forces to “get used to using space from this construct,” Sandhoo said.

“This is different than how it has been done in the past,” Sandhoo said. “This is the first time we’ll have a space layer actually fully integrated into our warfighting operations.”

The SDA’s satellite architecture is a harbinger for what’s to come with the Pentagon’s Golden Dome system, a missile-defense shield for the US homeland proposed by President Donald Trump in an executive order in January. Congress authorized a down payment on Golden Dome in July, the first piece of funding for what the White House says will cost $175 billion over the next three years.

Golden Dome, as currently envisioned, will require thousands of satellites in low-Earth orbit to track missile launches and space-based interceptors to attempt to shoot them down. The Trump administration hasn’t said how much of the shield might be deployed by the end of 2028, or what the entire system might eventually cost.

But the capabilities of the SDA’s satellites will lay the foundation for any regional or national missile-defense shield. Therefore, it seems likely that the military will incorporate the SDA network into Golden Dome, which, at least at first, is likely to consist of technologies already in space or nearing launch. Apart from the Space Development Agency’s architecture in low-Earth orbit (LEO), the Space Force was already developing a new generation of missile-warning satellites to replace aging platforms in geosynchronous orbit (GEO), plus a fleet of missile-warning satellites to fly at a midrange altitude between LEO and GEO.

Air Force Gen. Gregory Guillot, commander of US Northern Command, said in April that Golden Dome “for the first time integrates multiple layers into one system that allows us to detect, track, and defeat multiple types of threats that affect us in different domains.

“So, while a lot of the components and the requirements were there in the past, this is the first time that it’s all tied together in one system,” he said.

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Lull in Falcon Heavy missions opens window for SpaceX to build new landing pads

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SpaceX’s goal for this year is 170 Falcon 9 launches, and the company is on pace to come close to this target. Most Falcon 9 launches carry SpaceX’s own Starlink broadband satellites into orbit. The FAA’s environmental approval opens the door for more flights from SpaceX’s busiest launch pad.

But launch pad availability is not the only hurdle limiting how many Falcon 9 flights can take off in a year. There’s also the rate of production for Falcon 9 upper stages, which are new on each flight, and the time it takes for each vessel in SpaceX’s fleet of drone ships (one in California, two in Florida) to return to port with a recovered booster and redeploy back to sea again for the next mission. SpaceX lands Falcon 9 boosters on offshore drone ships after most of its launches and only brings the rocket back to an onshore landing on missions carrying lighter payloads to orbit.

When a Falcon 9 booster does return to landing on land, it targets one of SpaceX’s recovery zones at military-run spaceports in Florida and California. SpaceX’s landing zone at Vandenberg Space Force Base in California is close to the Falcon 9 launch pad there.

The Space Force wants SpaceX, and potentially other future reusable rocket companies, to replicate the side-by-side launch and landing pads at Cape Canaveral.

To do that, the FAA also gave the green light Wednesday for SpaceX to construct and operate a new rocket landing zone at SLC-40 and conduct up to 34 first-stage booster landings there each year. The landing zone will consist of a 280-foot diameter concrete pad surrounded by a 60-foot-wide gravel apron. The landing zone’s broadest diameter, including the apron, will measure 400 feet.

The location of SpaceX’s new rocket landing pad is shown with the red circle, approximately 1,000 feet northeast of the Falcon 9 rocket’s launch pad at Space Launch Complex-40. Credit: Google Maps/Ars Technica

SpaceX is in an earlier phase of planning for a Falcon landing pad at historic Launch Complex-39A at NASA’s Kennedy Space Center, just a few miles north of SLC-40. SpaceX uses LC-39A as a launch pad for most Falcon 9 crew launches, all Falcon Heavy missions, and, in the future, flights of the company’s gigantic next-generation rocket, Starship. SpaceX foresees Starship as a replacement for Falcon 9 and Falcon Heavy, but the company’s continuing investment in Falcon-related infrastructure shows the workhorse rocket will stick around for a while.

Lull in Falcon Heavy missions opens window for SpaceX to build new landing pads Read More »

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Rocket Report: SpaceX achieved daily launch this week; ULA recovers booster

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Firefly Aerospace reveals why its Alpha booster exploded after launch in April.

Starship and its Super Heavy booster ascend through a clear sky over Starbase, Texas, on Tuesday evening. A visible vapor cone enveloped the rocket as it passed through maximum aerodynamic pressure and the speed of sound. Credit: Stephen Clark/Ars Technica

Welcome to Edition 8.08 of the Rocket Report! What a week it’s been for SpaceX. The company completed its first successful Starship test flight in nearly a year, and while it wasn’t perfect, it sets up SpaceX for far more ambitious tests ahead. SpaceX’s workhorse rocket, the Falcon 9, launched six times since our last edition of the Rocket Report. Many of these missions were noteworthy in their own right, including the launch of the US military’s X-37B spaceplane, an upgraded Dragon capsule to boost the International Space Station to a higher orbit, and the record 30th launch and landing of a flight-proven Falcon 9 booster. All told, that’s seven SpaceX launches in seven days.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Firefly announces cause of Alpha launch failure. Firefly Aerospace closed the investigation into the failure of one of its Alpha rockets during an April mission for Lockheed Martin and received clearance from the FAA to resume launches, Payload reports. The loss of the launch vehicle was a dark cloud hanging over the company’s otherwise successful IPO this month. The sixth flight of Firefly’s Alpha rocket launched in April from Vandenberg Space Force Base, California, and failed when its first stage booster broke apart milliseconds after stage separation. This created a shockwave that destroyed the engine nozzle extension on the second stage, damaging the engine before the second stage ran out of propellant seconds before it attained orbital velocity. Both stages ultimately fell into the Pacific Ocean.

Too much stress … Investigators concluded that “plume induced flow separation” caused the failure. The phenomenon occurs when a rocket’s exhaust disrupts airflow around the vehicle in flight. In this case, Firefly said the rocket was flying at a higher angle of attack than prior missions, which resulted in the flow separation and created intense heat that broke the first stage apart just after it jettisoned from the second stage. Firefly will increase heat shielding on the first stage of the rocket and fly at reduced angles of attack on future missions. Alpha has now launched six times since 2021, with only two complete successes. Firefly said it was working on setting a date for the seventh Alpha launch. (submitted by EllPeaTea)

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ESA books a ticket on European launchers. The European Space Agency has awarded launch service contracts to Avio and Isar Aerospace under its Flight Ticket Initiative, European Spaceflight reports. Announced in October 2023, the Flight Ticket Initiative is a program run jointly by ESA and the European Union that offers subsidized flight opportunities for European companies and organizations seeking to demonstrate new satellite technologies in orbit. The initiative is part of ESA’s strategy to foster the continent’s commercial space industry, offering institutional funding to support satellite and launch companies. Avio won contracts to launch three small European space missions as secondary payloads on Vega C rockets flying into low-Earth orbit. Isar Aerospace will launch two small satellite missions to orbit for European companies.

No other options … Avio and Isar Aerospace were the obvious contenders for the Flight Ticket Initiative from a pool of five European companies eligible for launch awards. The other companies, PLD Space, Orbex, and Rocket Factory Augsburg, haven’t launched their orbital-class rockets yet. Avio, based in Italy, builds the now-operational Vega C rocket, and Germany’s Isar Aerospace launched its first Spectrum rocket earlier this year, but it failed to reach orbit. Avio’s selection replaces Arianespace, which was originally part of the Flight Ticket Initiative. Arianespace was previously responsible for marketing and sales for the Vega rocket, but ESA transferred its Flight Ticket Initiative eligibility to Avio following its split from Arianespace. (submitted by EllPeaTea)

Canadian rocket company ready for launch. NordSpace is preparing to launch its 6-meter tall Taiga rocket from Newfoundland, CBC reports. It will be a suborbital launch, meaning it won’t orbit Earth, but NordSpace says the launch will be the first of a Canadian commercial rocket from a Canadian commercial spaceport. The rocket is powered by a 3D-printed liquid-fueled engine and is a stepping stone to an orbital-class rocket NordSpace is developing called Tundra, scheduled to debut in 2027. The smaller Taiga rocket will launch partially fueled and fire its engine for approximately 60 seconds, according to NordSpace.

Newfoundland to space … The launch site, called the Atlantic Spaceport Complex, is located on the Atlantic coast near the town of St. Lawrence, Newfoundland. It will have two launch pads, one for suborbital flights like Taiga, and another for orbital missions by the Tundra rocket and other launch vehicles from US and European companies. The Taiga launch is scheduled no earlier than Friday morning at 5: 00 am EDT (09: 00 UTC). NordSpace says it is a “fully privately funded and managed initiative crucial for Canada to build a space launch capability that supports our security, economy, and sovereignty.” (submitted by Matthew P)

SpaceX’s reuse idea isn’t so dumb after all. A Falcon 9 rocket launched early Thursday from Kennedy Space Center, Florida, with another batch of Starlink Internet satellites. These types of missions launch multiple times per week, but this flight was special. The first stage of the Falcon 9, designated Booster 1067, launched and landed on drone ship in the Atlantic Ocean, completing its 30th flight to space and back, Ars reports. This is a new record for a reusable orbital-class booster stage and comes less than 24 hours after a preceding SpaceX launch from Florida that marked the 400th Falcon 9 landing on a drone ship since the first offshore recovery in 2016.

30 going for 40 … SpaceX is now aiming for at least 40 launches per Falcon 9 first stage, four times as many flights as the company’s original target for Falcon 9 booster reuse. Many people in the industry were skeptical about SpaceX’s approach to reuse. In the mid-2010s, both the European and Japanese space agencies were looking to develop their next generation of rockets. In both cases, Europe with the Ariane 6 and Japan with the H3, the space agencies opted for traditional, expendable rockets instead of pushing toward reuse. In the United States, the main competitor to SpaceX has historically been United Launch Alliance. Their reaction to SpaceX’s plan to reuse first stages a decade ago was dismissive. ULA dubbed its plan to reuse just the engine section of its Vulcan rocket “Smart Reuse” a few years ago. But ULA hasn’t even attempted to recover the engines from the Vulcan core stage yet, and reuse is still at least several years away.

Russia nears debut of Soyuz-5 rocket. In recent comments to the Russian state-run media service TASS, the chief of Roscosmos said the country’s newest rocket, the Soyuz-5, should take flight for the first time before the end of this year, Ars reports. “Yes, we are planning for December,” said Dmitry Bakanov, the director of Roscosmos, Russia’s main space corporation. “Everything is in place.” According to the report, translated for Ars by Rob Mitchell, the debut launch of Soyuz-5 will mark the first of several demonstration flights, with full operational service not expected to begin until 2028. It will launch from the Baikonur spaceport in Kazakhstan.

Breaking free of Ukraine … From an innovation standpoint, the Soyuz-5 vehicle does not stand out. It has been a decade in the making and is fully expendable, unlike a lot of newer medium-lift rockets coming online in the next several years. However, for Russia, this is an important advancement because it seeks to break some of the country’s dependency on Ukraine for launch technology. The new rocket is also named Irtysh, a river that flows through Russia and Kazakhstan. The rocket has been in development since 2016 and largely repurposes older technology. But for Russia, a key advantage is that it takes rocket elements formerly made in Ukraine and now manufactures them in Russia.

SpaceX launches mission to reboost the ISS. SpaceX completed its 33rd cargo delivery to the International Space Station (ISS) early Monday, when a Dragon supply ship glided to an automated docking with more than 5,000 pounds of scientific experiments and provisions for the lab’s seven-person crew, Ars reports. The resupply flight is part of the normal rotation of cargo and crew missions that keep the space station operating, but this one carries something new. What’s different with this mission is a new rocket pack mounted inside the Dragon spacecraft’s rear trunk section. In the coming weeks, SpaceX and NASA will use this first-of-its-kind propulsion system to begin boosting the altitude of the space station’s orbit.

A rocket on a rocket … SpaceX engineers installed two small Draco rocket engines in the trunk of the Dragon spacecraft. The thrusters have their own dedicated propellant tanks and will operate independently of 16 other Draco thrusters used to maneuver Dragon on its journey to the ISS. When NASA says it’s the right time, SpaceX controllers will command the Draco thrusters to ignite and gently accelerate the massive 450-ton space station. All told, the reboost kit can add about 20 mph, or 9 meters per second, to the space station’s already-dizzying speed. Maintaining the space station’s orbit has previously been the responsibility of Russia.

X-37B rides with SpaceX again. The US military’s reusable winged spaceship rocketed back into orbit from Florida on August 21 atop a SpaceX rocket, kicking off a mission that will, among other things, demonstrate how future spacecraft can navigate without relying on GPS signals, Ars reports. The core of the navigation experiment is what the Space Force calls the “world’s highest performing quantum inertial sensor ever used in space.” The spaceplane also hosts a laser inter-satellite communications demo. This is the eighth flight of the X-37B spaceplane, and the third to launch with SpaceX.

Back to LEO … This mission launched on a Falcon 9 rocket into low-Earth orbit (LEO) a few hundred miles above the Earth. This marks a return to LEO after the previous X-37B mission flew on a Falcon Heavy rocket into a much higher orbit. Many of the spaceplane’s payloads have been classified, but officials typically identify a handful of unclassified experiments flying on each X-37B mission. Past X-37B missions have also deployed small satellites into orbit before returning to Earth for a runway landing at Kennedy Space Center, Florida, or Vandenberg Space Force Base, California.

Rocket Lab cuts the ribbon on Neutron launch pad. Launch Complex 3, the Virginia Spaceport Authority’s Mid-Atlantic Regional Spaceport and home to Rocket Lab’s newest reusable rocket, Neutron, is now complete and celebrated its official opening Thursday, WAVY-TV reports. Officials said Launch Complex 3 is ready to bring the largest orbital launch capacity in the spaceport’s history with Neutron, Rocket Lab’s reusable launch vehicle, a medium-lift vehicle capable of launching 33,000 pounds (15 metric tons) to space for commercial constellations, national security, and interplanetary missions.

Not budging … “We’re trying as hard as we can to get this on the pad by the end of the year and get it away,” said Peter Beck, Rocket Lab’s founder and CEO. Beck is holding to his hope the Neutron rocket will be ready to fly in the next four months, but time is running out to make this a reality. The Neutron rocket will be Rocket Lab’s second orbital-class launch vehicle after the Electron, which can place payloads of several hundred pounds in orbit. Electron has a launch pad in Virginia, too, but most Electron rockets take off from New Zealand.

Starship completes a largely successful test flight. SpaceX launched the 10th test flight of the company’s Starship rocket Tuesday evening, sending the stainless steel spacecraft halfway around the world to an on-target splashdown in the Indian Ocean, Ars reports. The largely successful mission for the world’s largest rocket was an important milestone for SpaceX’s Starship program after months of repeated setbacks, including three disappointing test flights and a powerful explosion on the ground that destroyed the ship that engineers were originally readying for this launch.

Lessons to learn … For the first time, SpaceX engineers received data on the performance of the ship’s upgraded heat shield and control flaps during reentry back into the atmosphere. The three failed Starship test flights to start the year ended before the ship reached reentry. Elon Musk, SpaceX’s founder and CEO, has described developing a durable, reliable heat shield as the most pressing challenge for making Starship a fully and rapidly reusable rocket. But there were lessons to learn from Tuesday’s flight. A large section of the ship transitioned from its original silver color to a rusty hue of orange and brown by the time it reached the Indian Ocean. Officials didn’t immediately address this or say whether it was anticipated.

ULA recovering boosters, too. United Launch Alliance decided to pull four strap-on solid rocket boosters from the Atlantic Ocean after their use on the company’s most recent launch. Photos captured by Florida photographer Jerry Pike showed a solid rocket motor casing on a ship just off the coast of Cape Canaveral. Tory Bruno, ULA’s president and CEO, wrote on X that the booster was one of four flown on the USSF-106 mission earlier this month, which marked the third flight of ULA’s Vulcan rocket and the first with a US national security payload.

A GEM from the sea … The boosters, built by Northrop Grumman, are officially called Graphite Epoxy Motors, or GEMs. They jettison from the Vulcan rocket less than two minutes after liftoff and fall into the ocean. They’re not designed for reuse, but ULA decided to recover this set of four from the Atlantic for inspections. The company also raised from the sea two motors from the previous Vulcan launch last year after one of them suffered a nozzle failure during launch. Bruno wrote on X that “performance and ballistics were spot on” with all four boosters from the more recent USSF-106 mission, but that engineers decided to go ahead and recover them to close out a “nice data set” from inspections of now six recovered motors—two from last year and four this year.

Next three launches

Aug. 30: Falcon 9 | Starlink 17-7 | Vandenberg Space Force Base, California | 03: 09 UTC

Aug. 31: Falcon 9 | Starlink 10-14 | Cape Canaveral Space Force Station, Florida | 11: 15 UTC

Sept. 3:  Falcon 9 | Starlink 17-8 | Vandenberg Space Force Base, California | 02: 33 UTC

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Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: SpaceX achieved daily launch this week; ULA recovers booster Read More »

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With recent Falcon 9 milestones, SpaceX vindicates its “dumb” approach to reuse

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As SpaceX’s Starship vehicle gathered all of the attention this week, the company’s workhorse Falcon 9 rocket continued to hit some impressive milestones.

Both occurred during relatively anonymous launches of the company’s Starlink satellites but are nonetheless notable because they underscore the value of first-stage reuse, which SpaceX has pioneered over the last decade.

The first milestone occurred on Wednesday morning with the launch of the Starlink 10-56 mission from Cape Canaveral, Florida. The first stage that launched these satellites, Booster 1096, was making its second launch and successfully landed on the Just Read the Instructions drone ship. Strikingly, this was the 400th time SpaceX has executed a drone ship landing.

Then, less than 24 hours later, another Falcon 9 rocket launched the Starlink 10-11 mission from a nearby launch pad at Kennedy Space Center. This first stage, Booster 1067, subsequently returned and landed on another drone ship, A Shortfall of Gravitas.

This is a special booster, having made its debut in June 2021 and launching a wide variety of missions, including two Crew Dragon vehicles to the International Space Station and some Galileo satellites for the European Union. On Thursday, the rocket made its 30th flight, the first time a Falcon 9 booster has hit that level of experience.

A decade in the making

These milestones came about one decade after SpaceX began to have some success with first-stage reuse.

The company first made a controlled entry of the Falcon 9 rocket’s first stage in September 2013, during the first flight of version 1.1 of the vehicle. This proved the viability of the concept of supersonic retropropulsion, which was, until that time, just theoretical.

This involves igniting the rocket’s nine Merlin engines while the vehicle is traveling faster than the speed of sound through the upper atmosphere, with external temperatures exceeding 1,000 degrees Fahrenheit. Due to the blunt force of this reentry, the engines in the outer ring of the rocket wanted to get splayed out, the company’s chief of propulsion at the time, Tom Mueller, told me for the book Reentry. Success on the first try seemed improbable.

He recalled watching this launch from Vandenberg Space Force Base in California and observing reentry as a camera aboard SpaceX founder Elon Musk’s private jet tracked the rocket. The first stage made it all the way down, intact.

With recent Falcon 9 milestones, SpaceX vindicates its “dumb” approach to reuse Read More »

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US military’s X-37B spaceplane stays relevant with launch of another mission

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“Quantum inertial sensors are not only scientifically intriguing, but they also have direct defense applications,” said Lt. Col. Nicholas Estep, an Air Force engineer who manages the DIU’s emerging technology portfolio. “If we can field devices that provide a leap in sensitivity and precision for observing platform motion over what is available today, then there’s an opportunity for strategic gains across the DoD.”

Teaching an old dog new tricks

The Pentagon’s twin X-37Bs have logged more than 4,200 days in orbit, equivalent to about 11-and-a-half years. The spaceplanes have flown in secrecy for nearly all of that time.

The most recent flight, Mission 7, ended in March with a runway landing at Vandenberg after a mission of more than 14 months that carried the spaceplane higher than ever before, all the way to an altitude approaching 25,000 miles (40,000 kilometers). The high-altitude elliptical orbit required a boost on a Falcon Heavy rocket.

In the final phase of the mission, ground controllers commanded the X-37B to gently dip into the atmosphere to demonstrate the spacecraft could use “aerobraking” maneuvers to bring its orbit closer to Earth in preparation for reentry.

An X-37B spaceplane is ready for encapsulation inside the Falcon 9 rocket’s payload fairing. Credit: US Space Force

Now, on Mission 8, the spaceplane heads back to low-Earth orbit hosting quantum navigation and laser communications experiments. Few people, if any, envisioned these kinds of missions flying on the X-37B when it first soared to space 15 years ago. At that time, quantum sensing was confined to the lab, and the first laser communication demonstrations in space were barely underway. SpaceX hadn’t revealed its plans for the Falcon Heavy rocket, which the X-37B needed to get to its higher orbit on the last mission.

The laser communications experiments on this flight will involve optical inter-satellite links with “proliferated commercial satellite networks in low-Earth orbit,” the Space Force said. This is likely a reference to SpaceX’s Starlink or Starshield broadband satellites. Laser links enable faster transmission of data, while offering more security against eavesdropping or intercepts.

Gen. Chance Saltzman, the Space Force’s chief of space operations, said in a statement that the laser communications experiment “will mark an important step in the US Space Force’s ability to leverage proliferated space networks as part of a diversified and redundant space architectures. In so doing, it will strengthen the resilience, reliability, adaptability and data transport speeds of our satellite communications architecture.”

US military’s X-37B spaceplane stays relevant with launch of another mission Read More »

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With Trump’s cutbacks, crew heads for ISS unsure of when they’ll come back

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“We are looking at the potential to extend this current flight, Crew-11.”

NASA astronaut Zena Cardman departs crew quarters at Kennedy Space Center, Florida, for the ride to SpaceX’s launch pad. Credit: Miguel J. Rodriguez Carrillo/Getty Images

The next four-person team to live and work aboard the International Space Station departed from NASA’s Kennedy Space Center in Florida on Friday, taking aim at the massive orbiting research complex for a planned stay of six to eight months.

Spacecraft commander Zena Cardman leads the mission, designated Crew-11, that lifted off from Florida’s Space Coast at 11: 43 am EDT (15: 43 UTC) on Friday. Sitting to her right inside SpaceX’s Crew Dragon Endeavour capsule was veteran NASA astronaut Mike Fincke, serving as the vehicle pilot. Flanking the commander and pilot were two mission specialists: Kimiya Yui of Japan and Oleg Platonov of Russia.

Cardman and her crewmates rode a Falcon 9 rocket off the launch pad and headed northeast over the Atlantic Ocean, lining up with the space station’s orbit to set the stage for an automated docking at the complex early Saturday.

Goodbye LZ-1

The Falcon 9’s reusable first stage booster detached and returned to a propulsive touchdown at Landing Zone 1 (LZ-1) at Cape Canaveral Space Force Station, a few miles south of the launch site. This was the 53rd and final rocket landing at LZ-1 since SpaceX aced the first intact recovery of a Falcon 9 booster there on December 21, 2015.

On most of SpaceX’s missions, Falcon 9 boosters land on the company’s offshore drone ships hundreds of miles downrange from the launch site. For launches with enough fuel margin, the first stage can return to an onshore landing. But the Space Force, which leases out the landing zones to SpaceX, wants to convert the site of LZ-1 into a launch site for another rocket company.

SpaceX will move onshore rocket landings to new landing zones to be constructed next to the two Falcon 9 launch pads at the Florida spaceport. Landing Zone 2, located adjacent to Landing Zone 1, will also be decommissioned and handed back over to the Space Force once SpaceX activates the new landing sites.

“We’re working with the Cape and with the Kennedy Space Center folks to figure out the right time to make that transition from Landing Zone 2 in the future,” said Bill Gerstenmaier, SpaceX’s vice president of build and flight reliability. “But I think we’ll stay with Landing Zone 2 at least near-term, for a little while, and then look at the right time to move to the other areas.”

The Falcon 9 booster returns to Landing Zone 1 after the launch of the Crew-11 mission on Friday, August 1, 2025. Credit: SpaceX

Meanwhile, the Falcon 9’s second stage fired its single engine to accelerate the Crew Dragon spacecraft into low-Earth orbit. Less than 10 minutes after liftoff, the capsule separated from the second stage to wrap up the 159th consecutive successful launch of a Falcon 9 rocket.

“I have no emotions but joy right now,” Cardman said moments after arriving in orbit. “That was absolutely transcendent, the ride of a lifetime.”

This is the first trip to space for Cardman, a 37-year-old geobiologist and Antarctic explorer selected as a NASA astronaut in 2017. She was assigned to command a Dragon flight to the ISS last year, but NASA bumped her and another astronaut from the mission to make room for the spacecraft to return the two astronauts left behind on the station by Boeing’s troubled Starliner capsule.

Mike Fincke, 58, is beginning his fourth spaceflight after previous launches on Russian Soyuz spacecraft and NASA’s space shuttle. He was previously training to fly on the Starliner spacecraft’s first long-duration mission, but NASA moved him to Dragon as the Boeing program faced more delays.

“Boy, it’s great to be back in orbit!” Fincke said. “Thank you to SpaceX and NASA for getting us here. What a ride!”

Yui is on his second flight to orbit. The 55-year-old former fighter pilot in the Japanese Air Self-Defense Force spent 141 days in space in 2015. Platonov, a 39-year-old spaceflight rookie, was a fighter pilot in the Russian Air Force before training to become a cosmonaut.

A matter of money

There’s some unexpected uncertainty going into this mission about how long the foursome will be in space. Missions sometimes get extended for technical reasons, or because of poor weather in recovery zones on Earth, but there’s something different in play with Crew-11. For the first time, there’s a decent chance that NASA will stretch out this expedition due to money issues.

The Trump administration has proposed across-the-board cuts to most NASA programs, including the International Space Station. The White House’s budget request for NASA in fiscal year 2026, which begins on October 1, calls for an overall cut in agency funding of nearly 25 percent.

The White House proposes a slightly higher reduction by percentage for the International Space Station and crew and cargo transportation to and from the research outpost. The cuts to the ISS would keep the station going through 2030, but with a smaller crew and a reduced capacity for research. Effectively, the ISS would limp toward retirement after more than 30 years in orbit.

Steve Stich, NASA’s commercial crew program manager, said the agency’s engineers are working with SpaceX to ensure the Dragon spacecraft can stay in orbit for at least eight months. The current certification limit is seven months, although officials waived the limit for one Dragon mission that lasted longer.

“When we launch, we have a mission duration that’s baseline,” Stich said in a July 10 press conference. “And then we can extend [the] mission in real-time, as needed, as we better understand… the reconciliation bill and the appropriations process and what that means relative to the overall station manifest.”

An update this week provided by Dana Weigel, NASA’s ISS program manager, indicated that officials are still planning for Crew-11 to stay in space a little longer than usual.

“We are looking at the potential to extend this current flight, Crew-11,” Weigel said Wednesday. “There are a few more months worth of work to do first.”

This photo of the International Space Station was captured by a crew member on a Soyuz spacecraft. Credit: NASA/Roscosmos

Budget bills advanced in the Senate and House of Representatives in July would maintain funding for most NASA programs, including the ISS and transportation, close to this year’s levels. But it’s no guarantee that Congress will pass an appropriations bill for NASA before the deadline of midnight on October 1. It’s also unknown whether President Donald Trump would sign a budget bill into law that rejects his administration’s cuts.

If Congress doesn’t act, lawmakers must pass a continuing resolution as a temporary stopgap measure or accept a government shutdown. Some members of Congress are also concerned that the Trump administration might simply refuse to spend money allotted to NASA and other federal agencies in any budget bill. This move, called impoundment, would be controversial, and its legality would likely have to be adjudicated in the courts.

A separate amendment added in Congress to a so-called reconciliation bill and signed into law by Trump on July 4 also adds $1.25 billion for ISS operations through 2029. “We’re still evaluating how that’s going to affect operations going forward, but it’s a positive step,” said Ken Bowersox, NASA’s associate administrator for space operations.

Suffice it to say that while Congress has signaled its intention to keep funding the ISS and many other NASA programs, the amount of money the space agency will actually receive remains uncertain. Trump appointees have directed NASA managers to prepare to operate as if the White House’s proposed cuts will become reality.

For officials in charge of the International Space Station, this means planning for fewer astronauts, reductions in research output, and longer-duration missions to minimize the number of crew rotation flights NASA must pay for. SpaceX is NASA’s primary contractor for crew rotation missions, using its Dragon spacecraft. NASA has a similar contract with Boeing, but that company’s Starliner spacecraft has not been certified for any operational flights to the station.

SpaceX’s next crew mission to the space station, Crew-12, is scheduled to launch early next year. Weigel said NASA is looking at the “entire spectrum” of options to cut back on the space station’s operations and transportation costs. One of those options would be to launch three crew members on Crew-12 instead of the regular four-person complement.

“We don’t have to answer that right now,” Weigel said. “We can actually wait pretty late to make the crew size smaller if we need to. In terms of cargo vehicles, we’re well-supplied through this fall, so in the short term, I’d say, through the end of this year and the beginning of ’26, things look pretty normal in terms of what we have planned for the program.

“But we’re evaluating things, and we’ll be ready to adjust when the budget is passed and when we figure out where we really land.”

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

With Trump’s cutbacks, crew heads for ISS unsure of when they’ll come back Read More »

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Rocket Report: Channeling the future at Wallops; SpaceX recovers rocket wreckage

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China’s Space Pioneer seems to be back on track a year after an accidental launch.

A SpaceX Falcon 9 rocket carrying a payload of 24 Starlink Internet satellites soars into space after launching from Vandenberg Space Force Base, California, shortly after sunset on July 18, 2025. This image was taken in Santee, California, approximately 250 miles (400 kilometers) away from the launch site. Credit: Kevin Carter/Getty Images

Welcome to Edition 8.04 of the Rocket Report! The Pentagon’s Golden Dome missile defense shield will be a lot of things. Along with new sensors, command and control systems, and satellites, Golden Dome will require a lot of rockets. The pieces of the Golden Dome architecture operating in orbit will ride to space on commercial launch vehicles. And Golden Dome’s space-based interceptors will essentially be designed as flying fuel tanks with rocket engines. This shouldn’t be overlooked, and that’s why we include a couple of entries discussing Golden Dome in this week’s Rocket Report.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Space-based interceptors are a real challenge. The newly installed head of the Pentagon’s Golden Dome missile defense shield knows the clock is ticking to show President Donald Trump some results before the end of his term in the White House, Ars reports. Gen. Michael Guetlein identified command-and-control and the development of space-based interceptors as two of the most pressing technical challenges for Golden Dome. He believes the command-and-control problem can be “overcome in pretty short order.” The space-based interceptor piece of the architecture is a different story.

Proven physics, unproven economics … “I think the real technical challenge will be building the space-based interceptor,” Guetlein said. “That technology exists. I believe we have proven every element of the physics that we can make it work. What we have not proven is, first, can I do it economically, and then second, can I do it at scale? Can I build enough satellites to get after the threat? Can I expand the industrial base fast enough to build those satellites? Do I have enough raw materials, etc.?” Military officials haven’t said how many space-based interceptors will be required for Golden Dome, but outside estimates put the number in the thousands.

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One big defense prime is posturing for Golden Dome. Northrop Grumman is conducting ground-based testing related to space-based interceptors as part of a competition for that segment of the Trump administration’s Golden Dome missile-defense initiative, The War Zone reports. Kathy Warden, Northrop Grumman’s CEO, highlighted the company’s work on space-based interceptors, as well as broader business opportunities stemming from Golden Dome, during a quarterly earnings call this week. Warden identified Northrop’s work in radars, drones, and command-and-control systems as potentially applicable to Golden Dome.

But here’s the real news … “It will also include new innovation, like space-based interceptors, which we’re testing now,” Warden continued. “These are ground-based tests today, and we are in competition, obviously, so not a lot of detail that I can provide here.” Warden declined to respond directly to a question about how the space-based interceptors Northrop Grumman is developing now will actually defeat their targets. (submitted by Biokleen)

Trump may slash environmental rules for rocket launches. The Trump administration is considering slashing rules meant to protect the environment and the public during commercial rocket launches, changes that companies like Elon Musk’s SpaceX have long sought, ProPublica reports. A draft executive order being circulated among federal agencies, and viewed by ProPublica, directs Secretary of Transportation Sean Duffy to “use all available authorities to eliminate or expedite” environmental reviews for launch licenses. It could also, in time, require states to allow more launches or even more launch sites along their coastlines.

Getting political at the FAA … The order is a step toward the rollback of federal oversight that Musk, who has fought bitterly with the Federal Aviation Administration over his space operations, and others have pushed for. Commercial rocket launches have grown exponentially more frequent in recent years. In addition to slashing environmental rules, the draft executive order would make the head of the FAA’s Office of Commercial Space Transportation a political appointee. This is currently a civil servant position, but the last head of the office took a voluntary separation offer earlier this year.

There’s a SPAC for that. An unproven small launch startup is partnering with a severely depleted SPAC trust to do the impossible: go public in a deal they say will be valued at $400 million, TechCrunch reports. Innovative Rocket Technologies Inc., or iRocket, is set to merge with a Special Purpose Acquisition Company, or SPAC, founded by former Commerce Secretary Wilbur Ross. But the most recent regulatory filings by this SPAC showed it was in a tenuous financial position last year, with just $1.6 million held in trust. Likewise, iRocket isn’t flooded with cash. The company has raised only a few million in venture funding, a fraction of what would be needed to develop and test the company’s small orbital-class rocket, named Shockwave.

SpaceX traces a path to orbit for NASA. Two NASA satellites soared into orbit from California aboard a SpaceX Falcon 9 rocket Wednesday, commencing a $170 million mission to study a phenomenon of space physics that has eluded researchers since the dawn of the Space Age, Ars reports. The twin spacecraft are part of the NASA-funded TRACERS mission, which will spend at least a year measuring plasma conditions in narrow regions of Earth’s magnetic field known as polar cusps. As the name suggests, these regions are located over the poles. They play an important but poorly understood role in creating colorful auroras as plasma streaming out from the Sun interacts with the magnetic field surrounding Earth. The same process drives geomagnetic storms capable of disrupting GPS navigation, radio communications, electrical grids, and satellite operations.

Plenty of room for more … The TRACERS satellites are relatively small, each about the size of a washing machine, so they filled only a fraction of the capacity of SpaceX’s Falcon 9 rocket. Three other small NASA tech demo payloads hitched a ride to orbit with TRACERS, kicking off missions to test an experimental communications terminal, demonstrate an innovative scalable satellite platform made of individual building blocks, and study the link between Earth’s atmosphere and the Van Allen radiation belts. In addition to those missions, the European Space Agency launched its own CubeSat to test 5G communications from orbit. Five smallsats from an Australian company rounded out the group. Still, the Falcon 9 rocket’s payload shroud was filled with less than a quarter of the payload mass it could have delivered to the TRACERS mission’s targeted Sun-synchronous orbit.

Tianlong launch pad ready for action. Chinese startup Space Pioneer has completed a launch pad at Jiuquan spaceport in northwestern China for its Tianlong 3 liquid propellent rocket ahead of a first orbital launch, Space News reports. Space Pioneer said the launch pad passed an acceptance test, and ground crews raised a full-scale model of the Tianlong 3 rocket on the launch pad. “The rehearsal test was successfully completed,” said Space Pioneer, one of China’s leading private launch companies. The activation of the launch pad followed a couple of weeks after Space Pioneer announced the completion of static loads testing on Tianlong 3.

More to come … While this is an important step forward for Space Pioneer, construction of the launch pad is just one element the company needs to finish before Tianlong 3 can lift off for the first time. In June 2024, the company ignited Tianlong 3’s nine-engine first stage on a test stand in China. But the rocket broke free of its moorings on the test stand and unexpectedly climbed into the sky before crashing in a fireball nearby. Space Pioneer says the “weak design of the rocket’s tail structure was the direct cause of the failure” last year. The company hasn’t identified next steps for Tianlong 3, or when it might be ready to fly. Tianlong 3 is a kerosene-fueled rocket with nine main engines, similar in design architecture and payload capacity to SpaceX’s Falcon 9. Also, like Falcon 9, Tianlong 3 is supposed to have a recoverable and reusable first stage booster.

Dredging up an issue at Wallops. Rocket Lab has asked regulators for permission to transport oversized Neutron rocket structures through shallow waters to a spaceport off the coast of Virginia as it races to meet a September delivery deadline, TechCrunch reports. The request, which was made in July, is a temporary stopgap while the company awaits federal clearance to dredge a permanent channel to the Wallops Island site. Rocket Lab plans to launch its Neutron medium-lift rocket from the Mid-Atlantic Regional Spaceport (MARS) on Wallops Island, Virginia, a lower-traffic spaceport that’s surrounded by shallow channels and waterways. Rocket Lab has a sizable checklist to tick off before Neutron can make its orbital debut, like mating the rocket stages, performing a “wet dress” rehearsal, and getting its launch license from the Federal Aviation Administration. Before any of that can happen, the rocket hardware needs to make it onto the island from Rocket Lab’s factory on the nearby mainland.

Kedging bets … Access to the channel leading to Wallops Island is currently available only at low tides. So, Rocket Lab submitted an application earlier this year to dredge the channel. The dredging project was approved by the Virginia Marine Resources Commission in May, but the company has yet to start digging because it’s still awaiting federal sign-off from the Army Corps of Engineers. As the company waits for federal approval, Rocket Lab is seeking permission to use a temporary method called “kedging” to ensure the first five hardware deliveries can arrive on schedule starting in September. We don’t cover maritime issues in the Rocket Report, but if you’re interested in learning a little about kedging, here’s a link.

Any better ideas for an Exploration Upper Stage? Not surprisingly, Congress is pushing back against the Trump administration’s proposal to cancel the Space Launch System, the behemoth rocket NASA has developed to propel astronauts back to the Moon. But legislation making its way through the House of Representatives includes an interesting provision that would direct NASA to evaluate alternatives for the Boeing-built Exploration Upper Stage, an upgrade for the SLS rocket set to debut on its fourth flight, Ars reports. Essentially, the House Appropriations Committee is telling NASA to look for cheaper, faster options for a new SLS upper stage.

CYA EUS?  … The four-engine Exploration Upper Stage, or EUS, is an expensive undertaking. Last year, NASA’s inspector general reported that the new upper stage’s development costs had ballooned from $962 million to $2.8 billion, and the project had been delayed more than six years. That’s almost a year-for-year delay since NASA and Boeing started development of the EUS. So, what are the options if NASA went with a new upper stage for the SLS rocket? One possibility is a modified version of United Launch Alliance’s dual-engine Centaur V upper stage that flies on the Vulcan rocket. It’s no longer possible to keep flying the SLS rocket’s existing single-engine upper stage because ULA has shut down the production line for it.

Raising Super Heavy from the deep. For the second time, SpaceX has retrieved an engine section from one of its Super Heavy boosters from the Gulf of Mexico, NASASpaceflight.com reports. Images posted on social media showed the tail end of a Super Heavy booster being raised from the sea off the coast of northern Mexico. Most of the rocket’s 33 Raptor engines appear to still be attached to the lower section of the stainless steel booster. Online sleuths who closely track SpaceX’s activities at Starbase, Texas, have concluded the rocket recovered from the Gulf is Booster 13, which flew on the sixth test flight of the Starship mega-rocket last November. The booster ditched in the ocean after aborting an attempted catch back at the launch pad in South Texas.

But why? … SpaceX recovered the engine section of a different Super Heavy booster from the Gulf last year. The company’s motivation for salvaging the wreckage is unclear. “Speculated reasons include engineering research, environmental mitigation, or even historical preservation,” NASASpaceflight reports.

Next three launches

July 26: Vega C | CO3D & MicroCarb | Guiana Space Center, French Guiana | 02: 03 UTC

July 26: Falcon 9 | Starlink 10-26 | Cape Canaveral Space Force Station, Florida | 08: 34 UTC

July 27: Falcon 9 | Starlink 17-2 | Vandenberg Space Force Base, California | 03: 55 UTC

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: Channeling the future at Wallops; SpaceX recovers rocket wreckage Read More »

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SpaceX launches a pair of NASA satellites to probe the origins of space weather

falcon 9, launch, NASA, Science, Space, space weather, spacex, TRACERS, Vandenberg space force base / /

“This is going to really help us understand how to predict space weather in the magnetosphere.”

This artist’s illustration of the Earth’s magnetosphere shows the solar wind (left) streaming from the Sun, and then most of it being blocked by Earth’s magnetic field. The magnetic field lines seen here fold in toward Earth’s surface at the poles, creating polar cusps. Credit: NASA/Goddard Space Flight Center

Two NASA satellites rocketed into orbit from California aboard a SpaceX Falcon 9 rocket Wednesday, commencing a $170 million mission to study a phenomenon of space physics that has eluded researchers since the dawn of the Space Age.

The twin spacecraft are part of the NASA-funded TRACERS mission, which will spend at least a year measuring plasma conditions in narrow regions of Earth’s magnetic field known as polar cusps. As the name suggests, these regions are located over the poles. They play an important but poorly understood role in creating colorful auroras as plasma streaming out from the Sun interacts with the magnetic field surrounding Earth.

The same process drives geomagnetic storms capable of disrupting GPS navigation, radio communications, electrical grids, and satellite operations. These outbursts are usually triggered by solar flares or coronal mass ejections that send blobs of plasma out into the Solar System. If one of these flows happens to be aimed at Earth, we are treated with auroras but vulnerable to the storm’s harmful effects.

For example, an extreme geomagnetic storm last year degraded GPS navigation signals, resulting in more than $500 million in economic losses in the agriculture sector as farms temporarily suspended spring planting. In 2022, a period of elevated solar activity contributed to the loss of 40 SpaceX Starlink satellites.

“Understanding our Sun and the space weather it produces is more important to us here on Earth, I think, than most realize,” said Joe Westlake, director of NASA’s heliophysics division.

NASA’s two TRACERS satellites launched Wednesday aboard a SpaceX Falcon 9 rocket from Vandenberg Space Force Base, California. Credit: SpaceX

The launch of TRACERS was delayed 24 hours after a regional power outage disrupted air traffic control over the Pacific Ocean near the Falcon 9 launch site on California’s Central Coast, according to the Federal Aviation Administration. SpaceX called off the countdown Tuesday less than a minute before liftoff, then rescheduled the flight for Wednesday.

TRACERS, short for Tandem Reconnection and Cusp Electrodynamics Reconnaissance Satellites, will study a process known as magnetic reconnection. As particles in the solar wind head out into the Solar System at up to 1 million mph, they bring along pieces of the Sun’s magnetic field. When the solar wind reaches our neighborhood, it begins interacting with Earth’s magnetic field.

The high-energy collision breaks and reconnects magnetic field lines, flinging solar wind particles across Earth’s magnetosphere at speeds that can approach the speed of light. Earth’s field draws some of these particles into the polar cusps, down toward the upper atmosphere. This is what creates dazzling auroral light shows and potentially damaging geomagnetic storms.

Over our heads

But scientists still aren’t sure how it all works, despite the fact that it’s happening right over our heads, within the reach of countless satellites in low-Earth orbit. But a single spacecraft won’t do the job. Scientists need at least two spacecraft, each positioned in bespoke polar orbits and specially instrumented to measure magnetic fields, electric fields, electrons, and ions.

That’s because magnetic reconnection is a dynamic process, and a single satellite would provide just a snapshot of conditions over the polar cusps every 90 minutes. By the time the satellite comes back around on another orbit, conditions will have changed, but scientists wouldn’t know how or why, according to David Miles, principal investigator for the TRACERS mission at the University of Iowa.

“You can’t tell, is that because the system itself is changing?” Miles said. “Is that because this magnetic reconnection, the coupling process, is moving around? Is it turning on and off, and if it’s turning on and off, how quickly can it do it? Those are fundamental things that we need to understand… how the solar wind arriving at the Earth does or doesn’t transfer energy to the Earth system, which has this downstream effect of space weather.”

This is why the tandem part of the TRACERS name is important. The novel part of this mission is it features two identical spacecraft, each about the size of a washing machine flying at an altitude of 367 miles (590 kilometers). Over the course of the next few weeks, the TRACERS satellites will drift into a formation with one trailing the other by about two minutes as they zip around the world at nearly five miles per second. This positioning will allow the satellites to sample the polar cusps one right after the other, instead of forcing scientists to wait another 90 minutes for a data refresh.

With TRACERS, scientists hope to pick apart smaller, fast-moving changes with each satellite pass. Within a year, TRACERS should collect 3,000 measurements of magnetic reconnections, a sample size large enough to start identifying why some space weather events evolve differently than others.

“Not only will it get a global picture of reconnection in the magnetosphere, but it’s also going to be able to statistically study how reconnection depends on the state of the solar wind,” said John Dorelli, TRACERS mission scientist at NASA’s Goddard Space Flight Center. “This is going to really help us understand how to predict space weather in the magnetosphere.”

One of the two TRACERS satellites undergoes launch preparations at Millennium Space Systems, the spacecraft’s manufacturer. Credit: Millennium Space Systems

“If we can understand these various different situations, whether it happens suddenly if you have one particular kind of event, or it happens in lots of different places, then we have a better way to model that and say, ‘Ah, here’s the likelihood of seeing a certain kind of effect that would affect humans,'” said Craig Kletzing, the principal investigator who led the TRACERS science team until his death in 2023.

There is broader knowledge to be gained with a mission like TRACERS. Magnetic reconnection is ubiquitous throughout the Universe, and the same physical processes produce solar flares and coronal mass ejections from the Sun.

Hitchhiking to orbit

Several other satellites shared the ride to space with TRACERS on Wednesday.

These secondary payloads included a NASA-sponsored mission named PExT, a small technology demonstration satellite carrying an experimental communications package capable of connecting with three different networks: NASA’s government-owned Tracking and Data Relay Satellites (TDRS) and commercial satellite networks owned by SES and Viasat.

What’s unique about the Polylingual Experimental Terminal, or PExT, is its ability to roam across multiple satellite relay networks. The International Space Station and other satellites in low-Earth orbit currently connect to controllers on the ground through NASA’s TDRS satellites. But NASA will retire its TDRS satellites in the 2030s and begin purchasing data relay services using commercial satellite networks.

The space agency expects to have multiple data relay providers, so radios on future NASA satellites must be flexible enough to switch between networks mid-mission. PExT is a pathfinder for these future missions.

Another NASA-funded tech demo named Athena EPIC was also aboard the Falcon 9 rocket. Led by NASA’s Langley Research Center, this mission uses a scalable satellite platform developed by a company named NovaWurks, using building blocks to piece together everything a spacecraft needs to operate in space.

Athena EPIC hosts a single science instrument to measure how much energy Earth radiates into space, an important data point for climate research. But the mission’s real goal is to showcase how an adaptable satellite design, such as this one using NovaWurks’ building block approach, might be useful for future NASA missions.

A handful of other payloads rounded out the payload list for Wednesday’s launch. They included REAL, a NASA-funded CubeSat project to investigate the Van Allen radiation belts and space weather, and LIDE, an experimental 5G communications satellite backed by the European Space Agency. Five commercial spacecraft from the Australian company Skykraft also launched to join a constellation of small satellites to provide tracking and voice communications between air traffic controllers and aircraft over remote parts of the world.

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

SpaceX launches a pair of NASA satellites to probe the origins of space weather Read More »