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With another record broken, the world’s busiest spaceport keeps getting busier

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It’s not just the number of rocket launches, but how much stuff they’re carrying into orbit.

With 29 Starlink satellites onboard, a Falcon 9 rocket streaks through the night sky over Cape Canaveral Space Force Station, Florida, on Monday night. Credit: Stephen Clark/Ars Technica

CAPE CANAVERAL, Florida—Another Falcon 9 rocket fired off its launch pad here on Monday night, taking with it another 29 Starlink Internet satellites to orbit.

This was the 94th orbital launch from Florida’s Space Coast so far in 2025, breaking the previous record for the most satellite launches in a calendar year from the world’s busiest spaceport. Monday night’s launch came two days after a Chinese Long March 11 rocket lifted off from an oceangoing platform on the opposite side of the world, marking humanity’s 255th mission to reach orbit this year, a new annual record for global launch activity.

As of Wednesday, a handful of additional missions have pushed the global figure this year to 259, putting the world on pace for around 300 orbital launches by the end of 2025. This will more than double the global tally of 135 orbital launches in 2021.

Routine vs. complacency

Waiting in the darkness a few miles away from the launch pad, I glanced around at my surroundings before watching SpaceX’s Falcon 9 thunder into the sky. There were no throngs of space enthusiasts anxiously waiting for the rocket to light up the night. No line of photographers snapping photos. Just this reporter and two chipper retirees enjoying what a decade ago would have attracted far more attention.

Go to your local airport and you’ll probably find more people posted up at a plane-spotting park at the end of the runway. Still, a rocket launch is something special. On the same night that I watched the 94th launch of the year depart from Cape Canaveral, Orlando International Airport saw the same number of airplane departures in just three hours.

The crowds still turn out for more meaningful launches, such as a test flight of SpaceX’s Starship megarocket in Texas or Blue Origin’s attempt to launch its second New Glenn heavy-lifter here Sunday. But those are not the norm. Generations of aerospace engineers were taught that spaceflight is not routine for fear of falling into complacency, leading to failure, and in some cases, death.

Compared to air travel, the mantra remains valid. Rockets are unforgiving, with engines operating under extreme pressures, at high thrust, and unable to suck in oxygen from the atmosphere as a reactant for combustion. There are fewer redundancies in a rocket than in an airplane.

The Falcon 9’s established failure rate is less than 1 percent, well short of any safety standard for commercial air travel but good enough to be the most successful orbital-class in history. Given the Falcon 9’s track record, SpaceX seems to have found a way to overcome the temptation for complacency.

A Chinese Long March 11 rocket carrying three Shiyan 32 test satellites lifts off from waters off the coast of Haiyang in eastern China’s Shandong province on Saturday. Credit: Guo Jinqi/Xinhua via Getty Images

Following the trend

The upward trend in rocket launches hasn’t always been the case. Launch numbers were steady for most of the 2010s, following a downward trend in the 2000s, with as few as 52 orbital launches in 2005, the lowest number since the nascent era of spaceflight in 1961. There were just seven launches from here in Florida that year.

The numbers have picked up dramatically in the last five years as SpaceX has mastered reusable rocketry.

It’s important to look at not just the number of launches but also how much stuff rockets are actually putting into orbit. More than half of this year’s launches were performed using SpaceX’s Falcon 9 rocket, and the majority of those deployed Starlink satellites for SpaceX’s global Internet network. Each spacecraft is relatively small in size and weight, but SpaceX stacks up to 29 of them on a single Falcon 9 to max out the rocket’s carrying capacity.

All this mass adds up to make SpaceX’s dominance of the launch industry appear even more absolute. According to analyses by BryceTech, an engineering and space industry consulting firm, SpaceX has launched 86 percent of all the world’s payload mass over the 18 months from the beginning of 2024 through June 30 of this year.

That’s roughly 2.98 million kilograms of the approximately 3.46 million kilograms (3,281 of 3,819 tons) of satellite hardware and cargo that all the world’s rockets placed into orbit during that timeframe.

The charts below were created by Ars Technica using publicly available launch numbers and payload mass estimates from BryceTech. The first illustrates the rising launch cadence at Cape Canaveral Space Force Station and NASA’s Kennedy Space Center, located next to one another in Florida. Launches from other US-licensed spaceports, primarily Vandenberg Space Force Base, California, and Rocket Lab’s base at Māhia Peninsula in New Zealand, are also on the rise.

These numbers represent rockets that reached low-Earth orbit. We didn’t include test flights of SpaceX’s Starship rocket in the chart because all of its launches have intentionally flown on suborbital trajectories.

In the second chart, we break down the payload upmass to orbit from SpaceX, other US companies, China, Russia, and other international launch providers.

Launch rates are on a clear upward trend, while SpaceX has launched 86 percent of the world’s total payload mass to orbit since the beginning of 2024. Credit: Stephen Clark/Ars Technica/BryceTech

Will it continue?

It’s a good bet that payload upmass will continue to rise in the coming years, with heavy cargo heading to orbit to further expand SpaceX’s Starlink communications network and build out new megaconstellations from Amazon, China, and others. The US military’s Golden Dome missile defense shield will also have a ravenous appetite for rockets to get it into space.

SpaceX’s Starship megarocket could begin flying to low-Earth orbit next year, and if it does, SpaceX’s preeminence in delivering mass to orbit will remain assured. Starship’s first real payloads will likely be SpaceX’s next-generation Starlink satellites. These larger, heavier, more capable spacecraft will launch 60 at a time on Starship, further stretching SpaceX’s lead in the upmass war.

But Starship’s arrival will come at the expense of the workhorse Falcon 9, which lacks the capacity to haul the next-gen Starlinks to orbit. “This year and next year I anticipate will be the highest Falcon launch rates that we will see,” said Stephanie Bednarek, SpaceX’s vice president of commercial sales, at an industry conference in July.

SpaceX is on pace for between 165 and 170 Falcon 9 launches this year, with 144 flights already in the books for 2025. Last year’s total for Falcon 9 and Falcon Heavy was 134 missions. SpaceX has not announced how many Falcon 9 and Falcon Heavy launches it plans for next year.

Starship is designed to be fully and rapidly reusable, eventually enabling multiple flights per day. But that’s still a long way off, and it’s unknown how many years it might take for Starship to surpass the Falcon 9’s proven launch tempo.

A Starship rocket and Super Heavy booster lift off from Starbase, Texas. Credit: SpaceX

In any case, with Starship’s heavy-lifting capacity and upgraded next-gen satellites, SpaceX could match an entire year’s worth of new Starlink capacity with just two fully loaded Starship flights. Starship will be able to deliver 60 times more Starlink capacity to orbit than a cluster of satellites riding on a Falcon 9.

There’s no reason to believe SpaceX will be satisfied with simply keeping pace with today’s Starlink growth rate. There are emerging market opportunities in connecting satellites with smartphones, space-based computer processing and data storage, and military applications.

Other companies have medium-to-heavy rockets that are either new to the market or soon to debut. These include Blue Origin’s New Glenn, now set to make its second test flight in the coming days, with a reusable booster designed to facilitate a rapid-fire launch cadence.

Despite all of the newcomers, most satellite operators see a shortage of launch capacity on the commercial market. “The industry is likely to remain supply-constrained through the balance of the decade,” wrote Caleb Henry, director of research at the industry analysis firm Quilty Space. “That could pose a problem for some of the many large constellations on the horizon.”

United Launch Alliance’s Vulcan rocket, Rocket Lab’s Neutron, Stoke Space’s Nova, Relativity Space’s Terran R, and Firefly Aerospace and Northrop Grumman’s Eclipse are among the other rockets vying for a bite at the launch apple.

“Whether or not the market can support six medium to heavy lift launch providers from the US alone—plus Starship—is an open question, but for the remainder of the decade launch demand is likely to remain high, presenting an opportunity for one or more new players to establish themselves in the pecking order,” Henry wrote in a post on Quilty’s website.

China’s space program will need more rockets, too. That nation’s two megaconstellations, known as Guowang and Qianfan, will have thousands of satellites requiring a significant uptick on Chinese launches.

Taking all of this into account, the demand curve for access to space is sure to continue its upward trajectory. How companies meet this demand, and with how many discrete departures from Earth, isn’t quite as clear.

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Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Rocket Report: China tests Falcon 9 lookalike; NASA’s Moon rocket fully stacked

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A South Korean rocket startup will soon make its first attempt to reach low-Earth orbit.

The Orion spacecraft for the Artemis II mission is lowered on top of the Space Launch System rocket at Kennedy Space Center, Florida.

Welcome to Edition 8.16 of the Rocket Report! The 10th anniversary of SpaceX’s first Falcon 9 rocket landing is coming up at the end of this year. We’re still waiting for a second company to bring back an orbital-class booster from space for a propulsive landing. Two companies, Jeff Bezos’ Blue Origin and China’s LandSpace, could join SpaceX’s exclusive club as soon as next month. (Bezos might claim he’s already part of the club, but there’s a distinction to be made.) Each company is in the final stages of launch preparations—Blue Origin for its second New Glenn rocket, and LandSpace for the debut flight of its Zhuque-3 rocket. Blue Origin and LandSpace will both attempt to land their first stage boosters downrange from their launch sites. They’re not exactly in a race with one another, but it will be fascinating to see how New Glenn and Zhuque-3 perform during the uphill and downhill phases of flight, and whether one or both of the new rockets stick the landing.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

The race for space-based interceptors. The Trump administration’s announcement of the Golden Dome missile defense shield has set off a race among US companies to develop and test space weapons, some of them on their own dime, Ars reports. One of these companies is a 3-year-old startup named Apex, which announced plans to test a space-based interceptor as soon as next year. Apex’s concept will utilize one of the company’s low-cost satellite platforms outfitted with an “Orbital Magazine” containing multiple interceptors, which will be supplied by an undisclosed third-party partner. The demonstration in low-Earth orbit could launch as soon as June 2026 and will test-fire two interceptors from Apex’s Project Shadow spacecraft. The prototype interceptors could pave the way for operational space-based interceptors to shoot down ballistic missiles. (submitted by biokleen)

Usual suspects … Traditional defense contractors are also getting in the game. Northrop Grumman’s CEO, Kathy Warden, said earlier this year that her company is already testing space-based interceptor components on the ground. This week, Lockheed Martin announced it is on a path to test a space-based interceptor in orbit by 2028. Neither company has discussed as much detail of their plans as Apex revealed this week.

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Lockheed Martin’s latest “New Space” investment. As interest grows in rotating detonation engines for hypersonic flight, a startup specialist in the technology says it will receive backing from Lockheed Martin’s corporate venture capital arm, Aviation Week & Space Technology reports. The strategic investment by Lockheed Martin Ventures “reflects the potential of Venus’s dual-use technology” in an era of growing defense and space spending, Venus Aerospace said in a statement. Venus said its partnership with Lockheed Martin combines the former’s startup mindset with the latter’s resources and industry expertise. The companies did not announce the value of Lockheed’s investment, but Venus said it has raised $106 million since its founding in 2020. Lockheed Martin Ventures has made similar investments in other rocket startups, including Rocket Lab in 2015.

What’s this actually for? … Houston-based Venus Aerospace completed a high-thrust test flight of its Rotating Detonation Rocket Engine (RDRE) in May from Spaceport America, New Mexico. Rotating detonation engine technology is interesting because it has the potential to significantly increase fuel efficiency in various applications, from Navy carriers to rocket engines, Ars reported earlier this year. The engine works by producing a shockwave with a flow of detonation traveling through a circular channel. The engine harnesses these supersonic detonation waves to generate thrust. “Venus has proven in flight the most efficient rocket engine technology in history,” said Sassie Duggleby, co-founder and CEO of Venus Aerospace. “With support from Lockheed Martin Ventures, we will advance our capabilities to deliver at scale and deploy the engine that will power the next 50 years of defense, space, and commercial high-speed aviation.”

South Korean startup receives permission to fly. Innospace announced on October 20 that it has received South Korea’s first private commercial launch permit from the Korea AeroSpace Administration,” the Chosun Daily reports. Accordingly, Innospace will launch its independently developed “HANBIT-Nano” launch vehicle from a Brazilian launch site as early as late this month. Innospace stated that the launch window for this mission has been set for October 28 through November 28. The launch site is the Alcântara Space Center, operated by the Brazilian Air Force.

Aiming for LEO … This will be the first flight of Innospace’s HANBIT-Nano launch vehicle, standing roughly 72 feet (22 meters) tall with a diameter of 4.6 feet (1.4 meters). The two-stage rocket is powered by hybrid propulsion, consuming a mixture of paraffin and liquid oxygen. For its debut flight, the rocket will target an orbit about 300 kilometers (186 miles) high with a batch of small satellites from customers in South Korea, Brazil, and India. According to Innospace, HANBIT-Nano can lift about 200 pounds (90 kilograms) of payload into orbit.

A new record for rocket reuse. SpaceX’s launch of a Falcon 9 rocket from Florida on October 19 set a new record for reusable rockets, Ars reports. It marked the 31st launch of the company’s most-flown Falcon 9 booster. The rocket landed on SpaceX’s recovery ship in the Atlantic Ocean to be returned to Florida for a 32nd flight. Several more rockets in SpaceX’s inventory are nearing their 30th launch. In all, SpaceX has more than 20 Falcon 9 boosters in its fleet on both the East and West Coasts. SpaceX engineers are now certifying the Falcon 9 boosters for up to 40 flights apiece.

10,000 and counting … SpaceX’s two launches last weekend weren’t just noteworthy for Falcon 9 lore. Hours after setting the new booster reuse record, SpaceX deployed a batch of 28 Starlink satellites from a different rocket after lifting off from California. This mission propelled SpaceX’s Starlink program past a notable milestone. With the satellites added to the constellation on Sunday, the company has delivered more than 10,000 mass-produced Starlink spacecraft to low-Earth orbit. The exact figure stands at 10,006 satellites, according to a tabulation by Jonathan McDowell, an astrophysicist who expertly tracks comings and goings between Earth and space. About 8,700 of these Starlink satellites are still in orbit, with SpaceX adding more every week.

China is on the cusp of something big. Launch startup LandSpace is in the final stages of preparations for the first flight of its Zhuque-3 rocket and a potentially landmark mission for China, Space News reports. LandSpace said it completed the first phase of the Zhuque-3 rocket’s inaugural launch campaign this week. The Zhuque-3 is the largest commercial rocket developed to date in China, nearly matching the size and performance of SpaceX’s Falcon 9, with nine first stage engines and a single upper stage engine. One key difference is that the Zhuque-3 burns methane fuel, while Falcon 9’s engines consume kerosene. Most notably, LandSpace will attempt to land the rocket’s first stage booster at a location downrange from the launch site, similar to the way SpaceX lands Falcon 9 boosters on drone ships at sea. Zhuque-3’s first stage will aim for a land-based site in an experiment that could pave the way for LandSpace to reuse rockets in the future.

Testing status … The recent testing at Jiuquan Satellite Launch Center in northwestern China included a propellant loading demonstration and a static fire test of the rocket’s first stage engines. Earlier this week, LandSpace integrated the payload fairing on the rocket. The company said it will return the rocket to a nearby facility “for inspection and maintenance in preparation for its upcoming orbital launch and first stage recovery.” The launch is expected to happen as soon as next month.

Uprated Ariane 6 won’t launch until next year. Arianespace has confirmed that the first flight of the more powerful, four-booster variant of the Ariane 6 rocket will not be launched until 2026, European Spaceflight reports. The first Ariane 64 rocket had been expected to launch in late 2025, carrying the first batch of Amazon’s Project Kuiper satellites. On October 16, Arianespace announced the fourth and final Ariane 6 flight of the year would carry a pair of Galileo satellites for Europe’s global satellite navigation system in December. This will follow an already-scheduled Ariane 6 launch scheduled for November 4. Both of the upcoming flights will employ the same Ariane 6 configuration used on all of the rocket’s flights to date. This version, known as Ariane 62, has two strap-on solid rocket boosters.

Kuiper soon … The Ariane 64 variant will expose the rocket to stronger forces coming from four solid rocket boosters, each producing about a million pounds (4,500 kilonewtons) of thrust. ArianeGroup, the rocket’s manufacturer, said a year ago that it completed qualification of the Ariane 6 upper stage to withstand the stronger launch loads. Arianespace didn’t offer any explanation of the Ariane 64’s delay from this year to next, but it did confirm the uprated rocket will be the company’s first flight of 2026. The mission will be the first of 18 Arianespace flights dedicated to launching Amazon’s Project Kuiper broadband satellites, adding Ariane 6 to the mix of rockets deploying the Internet network in low-Earth orbit.

Duffy losing confidence in Starship. NASA acting Administrator Sean Duffy made two television appearances on Monday morning in which he shook up the space agency’s plans to return humans to the Moon, Ars reports. Speaking on Fox News, where the secretary of transportation frequently appears in his acting role as NASA chief, Duffy said SpaceX has fallen behind in developing the Starship vehicle as a lunar lander. Duffy also indirectly acknowledged that NASA’s projected target of a 2027 crewed lunar landing is no longer achievable. Accordingly, he said he intended to expand the competition to develop a lander capable of carrying humans down to the Moon from lunar orbit and back.

The rest of the story … “They’re behind schedule, and so the President wants to make sure we beat the Chinese,” Duffy said of SpaceX. “He wants to get there in his term. So I’m in the process of opening that contract up. I think we’ll see companies like Blue [Origin] get involved, and maybe others. We’re going to have a space race in regard to American companies competing to see who can actually lead us back to the Moon first.” The timing of Duffy’s public appearances on Monday seems tailored to influence a fierce, behind-the-scenes battle to hold onto the NASA leadership position. Jared Isaacman, who Trump nominated and then withdrew for the NASA posting, is again under consideration at the White House to become the agency’s next full-time administrator. (submitted by zapman987)

Rocket fully stacked for Artemis II. “The last major hardware component before Artemis II launches early next year has been installed,” NASA’s acting Administrator Sean Duffy posted on X Monday. Over the weekend, ground teams at Kennedy Space Center in Florida hoisted the Orion spacecraft for the Artemis II mission atop its Space Launch System rocket inside the Vehicle Assembly Building. This followed the transfer of the Orion spacecraft to the VAB from a nearby processing facility last week. With Orion installed, the rocket is fully assembled to its complete height of 322 feet (98 meters) tall.

Four months away? … NASA is still officially targeting no earlier than February 5, 2026, for the launch of the Artemis II mission. This will be the first flight of astronauts to the vicinity of the Moon since 1972, and the first glimpse of human spaceflight beyond low-Earth orbit for several generations. Upcoming milestones in the Artemis II launch campaign include a countdown demonstration inside the VAB, where the mission’s four-person crew will take their seats in the Orion spacecraft to simulate what they’ll go through on launch day.

New Glenn staged for rollout. Dave Limp, Blue Origin’s CEO, posted a video this week of the company’s second New Glenn rocket undergoing launch preparations inside a hangar at Launch Complex 36 at Cape Canaveral, Florida. The rocket’s first and second stages are now mated together and installed on the transporter erector that will carry them from the hangar to the launch pad. “We will spend the next days on final checkouts and connecting the umbilicals. Stay tuned for rollout and hotfire!” Limp wrote.

“Big step toward launch” … The connection of New Glenn’s stages and integration on the transporter erector marks a “big step toward launch,” Limp wrote. A launch sometime in November is still possible if engineers can get through a smooth test-firing of the rocket’s seven main engines on the launch pad. The rocket will send two NASA spacecraft on a journey to Mars.

China launches clandestine satellite. China launched a Long March 5 rocket Thursday with a classified military satellite heading toward geosynchronous orbit, Space News reports. The satellite is named TJS-20, and the circumstances of the launch—using China’s most powerful operational rocket—suggest TJS-20 could be the next in a line of signals intelligence-gathering missions. The previous satellite of this line, TJS-11, launched in February 2024, also on a Long March 5.

Doing a lot … This launch continued China’s increasing use of the Long March 5 and its sister variant, the Long March 5B. The Long March 5 is expendable, and although we don’t know how much it costs, it can’t be cheap. It is a complex rocket powered by 10 engines on its core stage and four boosters, some burning liquid hydrogen fuel and others burning kerosene. The second stage also has two cryogenically fueled engines. The Long March 5 has now flown 16 times in nine years and seven times within the last two years. The uptick in launches is largely due to China’s use of the Long March 5 to launch satellites for the Guowang megaconstellation.

Next three launches

Oct. 25: Falcon 9 | Starlink 11-12 | Vandenberg Space Force Base, California | 14: 00 UTC

Oct. 26: H3 | HTV-X 1 | Tanegashima Space Center, Japan | 00: 00 UTC

Oct. 26: Long March 3B/E | Unknown Payload | Xichang Satellite Launch Center | 03: 50 UTC

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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SpaceX has plans to launch Falcon Heavy from California—if anyone wants it to

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There’s more to the changes at Vandenberg than launching additional rockets. The authorization gives SpaceX the green light to redevelop Space Launch Complex 6 (SLC-6) to support Falcon 9 and Falcon Heavy missions. SpaceX plans to demolish unneeded structures at SLC-6 (pronounced “Slick 6”) and construct two new landing pads for Falcon boosters on a bluff overlooking the Pacific just south of the pad.

SpaceX currently operates from a single pad at Vandenberg—Space Launch Complex 4-East (SLC-4E)—a few miles north of the SLC-6 location. The SLC-4E location is not configured to launch the Falcon Heavy, an uprated rocket with three Falcon 9 boosters bolted together.

SLC-6, cocooned by hills on three sides and flanked by the ocean to the west, is no stranger to big rockets. It was first developed for the Air Force’s Manned Orbiting Laboratory program in the 1960s, when the military wanted to put a mini-space station into orbit for astronauts to spy on the Soviet Union. Crews readied the complex to launch military astronauts on top of Titan rockets, but the Pentagon canceled the program in 1969 before anything actually launched from SLC-6.

NASA and the Air Force then modified SLC-6 to launch space shuttles. The space shuttle Enterprise was stacked vertically at SLC-6 for fit checks in 1985, but the Air Force abandoned the Vandenberg-based shuttle program after the Challenger accident in 1986. The launch facility sat mostly dormant for nearly two decades until Boeing, and then United Launch Alliance, took over SLC-6 and began launching Delta IV rockets there in 2006.

The space shuttle Enterprise stands vertically at Space Launch Complex-6 at Vandenberg. NASA used the shuttle for fit checks at the pad, but it never launched from California. Credit: NASA

ULA launched its last Delta IV Heavy rocket from California in 2022, leaving the future of SLC-6 in question. ULA’s new rocket, the Vulcan, will launch from a different pad at Vandenberg. Space Force officials selected SpaceX in 2023 to take over the pad and prepare it to launch the Falcon Heavy, which has the lift capacity to carry the military’s most massive satellites into orbit.

No big rush

Progress at SLC-6 has been slow. It took nearly a year to prepare the Environmental Impact Statement. In reality, there’s no big rush to bring SLC-6 online. SpaceX has no Falcon Heavy missions from Vandenberg in its contract backlog, but the company is part of the Pentagon’s stable of launch providers. To qualify as a member of the club, SpaceX must have the capability to launch the Space Force’s heaviest missions from the military’s spaceports at Vandenberg and Cape Canaveral, Florida.

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Rocket Report: Bezos’ firm will package satellites for launch; Starship on deck

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The long, winding road for Franklin Chang-Diaz’s plasma rocket engine takes another turn.

Blue Origin’s second New Glenn booster left its factory this week for a road trip to the company’s launch pad a few miles away. Credit: Blue Origin

Welcome to Edition 8.14 of the Rocket Report! We’re now more than a week into a federal government shutdown, but there’s been little effect on the space industry. Military space operations are continuing unabated, and NASA continues preparations at Kennedy Space Center, Florida, for the launch of the Artemis II mission around the Moon early next year. The International Space Station is still flying with a crew of seven in low-Earth orbit, and NASA’s fleet of spacecraft exploring the cosmos remain active. What’s more, so much of what the nation does in space is now done by commercial companies largely (but not completely) immune from the pitfalls of politics. But the effect of the shutdown on troops and federal employees shouldn’t be overlooked. They will soon miss their first paychecks unless political leaders reach an agreement to end the stalemate.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Danger from dead rockets. A new listing of the 50 most concerning pieces of space debris in low-Earth orbit is dominated by relics more than a quarter-century old, primarily dead rockets left to hurtle through space at the end of their missions, Ars reports. “The things left before 2000 are still the majority of the problem,” said Darren McKnight, lead author of a paper presented October 3 at the International Astronautical Congress in Sydney. “Seventy-six percent of the objects in the top 50 were deposited last century, and 88 percent of the objects are rocket bodies. That’s important to note, especially with some disturbing trends right now.”

Littering in LEO … The disturbing trends mainly revolve around China’s actions in low-Earth orbit. “The bad news is, since January 1, 2024, we’ve had 26 rocket bodies abandoned in low-Earth orbit that will stay in orbit for more than 25 years,” McKnight told Ars. China is responsible for leaving behind 21 of those 26 rockets. Overall, Russia and the Soviet Union lead the pack with 34 objects listed in McKnight’s Top 50, followed by China with 10, the United States with three, Europe with two, and Japan with one. Russia’s SL-16 and SL-8 rockets are the worst offenders, combining to take 30 of the Top 50 slots. An impact with even a modestly sized object at orbital velocity would create countless pieces of debris, potentially triggering a cascading series of additional collisions clogging LEO with more and more space junk, a scenario called the Kessler Syndrome.

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New Shepard flies again. Blue Origin, Jeff Bezos’ space company, launched its sixth crewed New Shepard flight so far this year Wednesday as the company works to increase the vehicle’s flight rate, Space News reports. This was the 36th flight of Blue Origin’s suborbital New Shepard rocket. The passengers included: Jeff Elgin, Danna Karagussova, Clint Kelly III, Will Lewis, Aaron Newman, and Vitalii Ostrovsky. Blue Origin said it has now flown 86 humans (80 individuals) into space. The New Shepard booster returned to a pinpoint propulsive landing, and the capsule parachuted into the desert a few miles from the launch site near Van Horn, Texas.

Two-month turnaround … This flight continued Blue Origin’s trend of launching New Shepard about once per month. The company has two capsules and two boosters in its active inventory, and each vehicle has flown about once every two months this year. Blue Origin currently has command of the space tourism and suborbital research market as its main competitor in this sector, Virgin Galactic, remains grounded while it builds a next-generation rocket plane. (submitted by EllPeaTea)

NASA still interested in former astronaut’s rocket engine. NASA has awarded the Ad Astra Rocket Company a $4 million, two-year contract for the continued development of the company’s Variable Specific Impulse Magnetoplasma Rocket (VASIMR) concept, Aviation Week & Space Technology reports. Ad Astra, founded by former NASA astronaut Franklin Chang-Diaz, claims the vehicle has the potential to reach Mars with human explorers within 45 days using a nuclear power source rather than solar power. The new contract will enable federal funding to support development of the engine’s radio frequency, superconducting magnet, and structural exoskeleton subsystems.

Slow going … Houston-based Ad Astra said in a press release that it sees the high-power plasma engine as “nearing flight readiness.” We’ve heard this before. The VASIMR engine has been in development for decades now, beset by a lack of stable funding and the technical hurdles inherent in designing and testing such demanding technology. For example, Ad Astra once planned a critical 100-hour, 100-kilowatt ground test of the VASIMR engine in 2018. The test still hasn’t happened. Engineers discovered a core component of the engine tended to overheat as power levels approached 100 kilowatts, forcing a redesign that set the program back by at least several years. Now, Ad Astra says it is ready to build and test a pair of 150-kilowatt engines, one of which is intended to fly in space at the end of the decade.

Gilmour eyes return to flight next year. Australian rocket and satellite startup Gilmour Space Technologies is looking to return to the launch pad next year after the first attempt at an orbital flight failed over the summer, Aviation Week & Space Technology reports. “We are well capitalized. We are going to be launching again next year,” Adam Gilmour, the company’s CEO, said October 3 at the International Astronautical Congress in Sydney.

What happened? … Gilmour didn’t provide many details about the cause of the launch failure in July, other than to say it appeared to be something the company didn’t test for ahead of the flight. The Eris rocket flew for 14 seconds, losing control and crashing a short distance from the launch pad in the Australian state of Queensland. If there’s any silver lining, Gilmour said the failure didn’t damage the launch pad, and the rocket’s use of a novel hybrid propulsion system limited the destructive power of the blast when it struck the ground.

Stoke Space’s impressive funding haul. Stoke Space announced a significant capital raise on Wednesday, a total of $510 million as part of Series D funding. The new financing doubles the total capital raised by Stoke Space, founded in 2020, to $990 million, Ars reports. The infusion of money will provide the company with “the runway to complete development” of the Nova rocket and demonstrate its capability through its first flights, said Andy Lapsa, the company’s co-founder and chief executive, in a news release characterizing the new funding.

A futuristic design … Stoke is working toward a 2026 launch of the medium-lift Nova rocket. The rocket’s innovative design is intended to be fully reusable from the payload fairing on down, with a regeneratively cooled heat shield on the vehicle’s second stage. In fully reusable mode, Nova will have a payload capacity of 3 metric tons to low-Earth orbit, and up to 7 tons in fully expendable mode. Stoke is building a launch pad for the Nova rocket at Cape Canaveral Space Force Station, Florida.

SpaceX took an unusual break from launching. SpaceX launched its first Falcon 9 rocket from Florida in 12 days during the predawn hours of Tuesday morning, Spaceflight Now reports. The launch gap was highlighted by a run of persistent, daily storms in Central Florida and over the Atlantic Ocean, including hurricanes that prevented deployment of SpaceX’s drone ships to support booster landings. The break ended with the launch of 28 more Starlink broadband satellites. SpaceX launched three Starlink missions in the interim from Vandenberg Space Force Base, California.

Weather still an issue … Weather conditions on Florida’s Space Coast are often volatile, particularly in the evenings during summer and early autumn. SpaceX’s next launch from Florida was supposed to take off Thursday evening, but officials pushed it back to no earlier than Saturday due to a poor weather forecast over the next two days. Weather still gets a vote in determining whether a rocket lifts off or doesn’t, despite SpaceX’s advancements in launch efficiency and the Space Force’s improved weather monitoring capabilities at Cape Canaveral.

ArianeGroup chief departs for train maker. Current ArianeGroup CEO Martin Sion has been named the new head of French train maker Alstom. He will officially take up the role in April 2026, European Spaceflight reports. Sion assumed the role as ArianeGroup’s chief executive in 2023, replacing the former CEO who left the company after delays in the debut of its main product: the Ariane 6 rocket. Sion’s appointment was announced by Alstom, but ArianeGroup has not made any official statement on the matter.

Under pressure … The change in ArianeGroup’s leadership comes as the company ramps up production and increases the launch cadence of the Ariane 6 rocket, which has now flown three times, with a fourth launch due next month. ArianeGroup’s subsidiary, Arianespace, seeks to increase the Ariane 6’s launch cadence to 10 missions per year by 2029. ArianeGroup and its suppliers will need to drastically improve factory throughput to reach this goal.

New Glenn emerges from factory. Blue Origin rolled the first stage of its massive New Glenn rocket from its hangar on Wednesday morning in Florida, kicking off the final phase of the campaign to launch the heavy-lift vehicle for the second time, Ars reports. In sharing video of the rollout to Launch Complex-36 on Wednesday online, the space company did not provide a launch target for the mission, which seeks to put two small Mars-bound payloads into orbit. The pair of identical spacecraft to study the solar wind at Mars is known as ESCAPADE. However, sources told Ars that on the current timeline, Blue Origin is targeting a launch window of November 9 to November 11. This assumes pre-launch activities, including a static-fire test of the first stage, go well.

Recovery or bust? … Blue Origin has a lot riding on this booster, named “Never Tell Me The Odds,” which it will seek to recover and reuse. Despite the name of the booster, the company is quietly confident that it will successfully land the first stage on a drone ship named Jacklyn. Internally, engineers at Blue Origin believe there is about a 75 percent chance of success. The first booster malfunctioned before landing on the inaugural New Glenn test flight in January. Company officials are betting big on recovering the booster this time, with plans to reuse it early next year to launch Blue’s first lunar lander to the Moon.

SpaceX gets bulk of this year’s military launch orders. Around this time each year, the US Space Force convenes a Mission Assignment Board to dole out contracts to launch the nation’s most critical national security satellites. The military announced this year’s launch orders Friday, and SpaceX was the big winner, Ars reports. Space Systems Command, the unit responsible for awarding military launch contracts, selected SpaceX to launch five of the seven missions up for assignment this year. United Launch Alliance (ULA), a 50-50 joint venture between Boeing and Lockheed Martin, won contracts for the other two. These missions for the Space Force and the National Reconnaissance Office are still at least a couple of years away from flying.

Vulcan getting more expensive … A closer examination of this year’s National Security Space Launch contracts reveals some interesting things. The Space Force is paying SpaceX $714 million for the five launches awarded Friday, for an average of roughly $143 million per mission. ULA will receive $428 million for two missions, or $214 million for each launch. That’s about 50 percent more expensive than SpaceX’s price per mission. This is in line with the prices the Space Force paid SpaceX and ULA for last year’s contracts. However, look back a little further and you’ll find ULA’s prices for military launches have, for some reason, increased significantly over the last few years. In late 2023, the Space Force awarded a $1.3 billion deal to ULA for a batch of 11 launches at an average cost per mission of $119 million. A few months earlier, Space Systems Command assigned six launches to ULA for $672 million, or $112 million per mission.

Starship Flight 11 nears launch. SpaceX rolled the Super Heavy booster for the next test flight of the company’s Starship mega-rocket out to the launch pad in Texas this week. The booster stage, with 33 methane-fueled engines, will power the Starship into the upper atmosphere during the first few minutes of flight. This booster is flight-proven, having previously launched and landed on a test flight in March.

Next steps … With the Super Heavy booster installed on the pad, the next step for SpaceX will be the rollout of the Starship upper stage. That is expected to happen in the coming days. Ground crews will raise Starship atop the Super Heavy booster to fully stack the rocket to its total height of more than 400 feet (120 meters). If everything goes well, SpaceX is targeting liftoff of the 11th full-scale test flight of Starship and Super Heavy as soon as Monday evening. (submitted by EllPeaTea)

Blue Origin takes on a new line of business. Blue Origin won a US Space Force competition to build a new payload processing facility at Cape Canaveral Space Force Station, Florida, Spaceflight Now reports. Under the terms of the $78.2 million contract, Blue Origin will build a new facility capable of handling payloads for up to 16 missions per year. The Space Force expects to use about half of that capacity, with the rest available to NASA or Blue Origin’s commercial customers. This contract award follows a $77.5 million agreement the Space Force signed with Astrotech earlier this year to expand the footprint of its payload processing facility at Vandenberg Space Force Base, California.

Important stuff … Ground infrastructure often doesn’t get the same level of attention as rockets, but the Space Force has identified bottlenecks in payload processing as potential constraints on ramping up launch cadences at the government’s spaceports in Florida and California. Currently, there are only a handful of payload processing facilities in the Cape Canaveral area, and most of them are only open to a single user, such as SpaceX, Amazon, the National Reconnaissance Office, or NASA. So, what exactly is payload processing? The Space Force said Blue Origin’s new facility will include space for “several pre-launch preparatory activities” that include charging batteries, fueling satellites, loading other gaseous and fluid commodities, and encapsulation. To accomplish those tasks, Blue Origin will create “a clean, secure, specialized high-bay facility capable of handling flight hardware, toxic fuels, and explosive materials.”

Next three launches

Oct. 11: Gravity 1 | Unknown Payload | Haiyang Spaceport, China Coastal Waters | 02: 15 UTC

Oct. 12: Falcon 9 | Project Kuiper KF-03 | Cape Canaveral Space Force Station, Florida | 00: 41 UTC

Oct. 13: Starship/Super Heavy | Flight 11 | Starbase, Texas | 23: 15 UTC

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: Bezos’ firm will package satellites for launch; Starship on deck Read More »

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Pentagon contract figures show ULA’s Vulcan rocket is getting more expensive

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A SpaceX Falcon Heavy rocket with NASA’s Psyche spacecraft launches from NASA’s Kennedy Space Center in Florida on October 13, 2023. Credit: Chandan Khanna/AFP via Getty Images

The launch orders announced Friday comprise the second batch of NSSL Phase 3 missions the Space Force has awarded to SpaceX and ULA.

It’s important to remember that these prices aren’t what ULA or SpaceX would charge a commercial satellite customer. The US government pays a premium for access to space. The Space Force, the National Reconnaissance Office, and NASA don’t insure their launches like a commercial customer would do. Instead, government agencies have more insight into their launch contractors, including inspections, flight data reviews, risk assessments, and security checks. Government missions also typically get priority on ULA and SpaceX’s launch schedules. All of this adds up to more money.

A heavy burden

Four of the five launches awarded to SpaceX Friday will use the company’s larger Falcon Heavy rocket, according to Lt. Col. Kristina Stewart at Space Systems Command. One will fly on SpaceX’s workhorse Falcon 9. This is the first time a majority of the Space Force’s annual launch orders has required the lift capability of a Falcon Heavy, with three Falcon 9 booster cores combining to heave larger payloads into space.

All versions of ULA’s Vulcan rocket use a single core booster, with varying numbers of strap-on solid-fueled rocket motors to provide extra thrust off the launch pad.

Here’s a breakdown of the seven new missions assigned to SpaceX and ULA:

• USSF-149: Classified payload on a SpaceX Falcon 9 from Florida

• USSF-63: Classified payload on a SpaceX Falcon Heavy from Florida

• USSF-155: Classified payload SpaceX Falcon Heavy from Florida

• USSF-205: WGS-12 communications satellite on a SpaceX Falcon Heavy from Florida

• NROL-86: Classified payload on a SpaceX Falcon Heavy from Florida

• USSF-88: GPS IIIF-4 navigation satellite on a ULA Vulcan VC2S (two solid rocket boosters) from Florida

• NROL-88: Classified payload on a ULA Vulcan VC4S (four solid rocket boosters) from Florida

Pentagon contract figures show ULA’s Vulcan rocket is getting more expensive Read More »

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After a very slow start, Europe’s reusable rocket program shows signs of life

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No one could accuse the European Space Agency and its various contractors of moving swiftly when it comes to the development of reusable rockets. However, it appears that Europe is finally making some credible progress.

This week, the France-based ArianeGroup aerospace company announced that it had completed the integration of the Themis vehicle, a prototype rocket that will test various landing technologies, on a launch pad in Sweden. Low-altitude hop tests, a precursor for developing a rocket’s first stage that can vertically land after an orbital launch, could start late this year or early next.

“This milestone marks the beginning of the ‘combined tests,’ during which the interface between Themis and the launch pad’s mechanical, electrical, and fluid systems will be thoroughly trialed, with the aim of completing a test under cryogenic conditions,” the company said.

Finally getting going

The advancement of the Themis program represents a concrete step forward for Europe, which has had a delayed and somewhat confusing response to the rise of reusable rockets a decade ago.

After several years of development and testing, including the Grasshopper program in Texas to demonstrate vertical landing, SpaceX landed its first orbital rocket in December 2015. Weeks earlier, Blue Origin landed the much smaller New Shepard vehicle after a suborbital hop. This put the industry on notice that first stage reuse was on the horizon.

At this point, the European Space Agency had already committed to a new medium-lift rocket, the Ariane 6, and locked in a traditional design that would not incorporate any elements of reuse. Most of its funding focused on developing the Ariane 6.

However, by the middle of 2017, the space agency began to initiate programs that would eventually lead to a reusable launch vehicle. They included:

After a very slow start, Europe’s reusable rocket program shows signs of life Read More »

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Northrop Grumman’s new spacecraft is a real chonker

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What happens when you use a SpaceX Falcon 9 rocket to launch Northrop Grumman’s Cygnus supply ship? A record-setting resupply mission to the International Space Station.

The first flight of Northrop’s upgraded Cygnus spacecraft, called Cygnus XL, is on its way to the international research lab after launching Sunday evening from Cape Canaveral Space Force Station, Florida. This mission, known as NG-23, is set to arrive at the ISS early Wednesday with 10,827 pounds (4,911 kilograms) of cargo to sustain the lab and its seven-person crew.

By a sizable margin, this is the heaviest cargo load transported to the ISS by a commercial resupply mission. NASA astronaut Jonny Kim will use the space station’s Canadian-built robotic arm to capture the cargo ship on Wednesday, then place it on an attachment port for crew members to open hatches and start unpacking the goodies inside.

A bigger keg

The Cygnus XL spacecraft looks a lot like Northrop’s previous missions to the station. It has a service module manufactured at the company’s factory in Northern Virginia. This segment of the spacecraft provides power, propulsion, and other necessities to keep Cygnus operating in orbit.

The most prominent features of the Cygnus cargo freighter are its circular, fan-like solar arrays and an aluminum cylinder called the pressurized cargo module that bears some resemblance to a keg of beer. This is the element that distinguishes the Cygnus XL from earlier versions of the Cygnus supply ship.

The cargo module is 5.2 feet (1.6 meters) longer on the Cygnus XL. The full spacecraft is roughly the size of two Apollo command modules, according to Ryan Tintner, vice president of civil space systems at Northrop Grumman. Put another way, the volume of the cargo section is equivalent to two-and-a-half minivans.

“The most notable thing on this mission is we are debuting the Cygnus XL configuration of the spacecraft,” Tintner said. “It’s got 33 percent more capacity than the prior Cygnus spacecraft had. Obviously, more may sound like better, but it’s really critical because we can deliver significantly more science, as well as we’re able to deliver a lot more cargo per launch, really trying to drive down the cost per kilogram to NASA.”

A SpaceX Falcon 9 rocket ascends to orbit Sunday after launching from Cape Canaveral Space Force Station, Florida, carrying Northrop Grumman’s Cygnus XL cargo spacecraft toward the International Space Station. Credit: Manuel Mazzanti/NurPhoto via Getty Images

Cargo modules for Northrop’s Cygnus spacecraft are built by Thales Alenia Space in Turin, Italy, employing a similar design to the one Thales used for several of the space station’s permanent modules. Officials moved forward with the first Cygnus XL mission after the preceding cargo module was damaged during shipment from Italy to the United States earlier this year.

Northrop Grumman’s new spacecraft is a real chonker Read More »

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Rocket Report: Russia’s rocket engine predicament; 300th launch to the ISS

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North Korea test-fired a powerful new solid rocket motor for its next-generation ICBM.

A Soyuz-2.1a rocket is propelled by kerosene-fueled RD-107A and RD-108A engines after lifting off Thursday with a resupply ship bound for the International Space Station. Credit: Roscosmos

Welcome to Edition 8.10 of the Rocket Report! Dear readers, if everything goes according to plan, four astronauts are less than six months away from traveling around the far side of the Moon and breaking free of low-Earth orbit for the first time in more than 53 years. Yes, there are good reasons to question NASA’s long-term plans for the Artemis lunar program—the woeful cost of the Space Launch System rocket, the complexity of new commercial landers, and a bleak budget outlook. But many of us who were born after the Apollo Moon landings have been waiting for this moment our whole lives. It is almost upon us.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

North Korea fires solid rocket motor. North Korea said Tuesday it had conducted the final ground test of a solid-fuel rocket engine for a long-range ballistic missile in its latest advancement toward having an arsenal that could viably threaten the continental United States, the Associated Press reports. The test Monday observed by leader Kim Jong Un was the ninth of the solid rocket motor built with carbon fiber and capable of producing 1,971 kilonewtons (443,000 pounds) of thrust, more powerful than past models, according to the North’s official Korean Central News Agency.

Mobility and flexibility … Solid-fueled intercontinental ballistic missiles, or ICBMs, have advantages over liquid-fueled missiles, which have historically comprised the bulk of North Korea’s inventory. Solid rocket motors can be stored for longer periods of time and are easier to conceal, transport, and launch on demand. The new solid rocket motor will be used on a missile called the Hwasong-20, according to North Korean state media. The AP reports some analysts say North Korea may conduct another ICBM test around the end of the year, showcasing its military strength ahead of a major ruling party congress expected in early 2026.

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Astrobotic eyes Andøya. US-based lunar logistics company Astrobotic and Norwegian spaceport operator Andøya Space have signed a term sheet outlining the framework for a Launch Site Agreement, European Spaceflight reports. The agreement, once finalized, will facilitate flights of Astrobotic’s Xodiac lander testbed from the Andøya Space facilities. The Xodiac vertical takeoff, vertical landing rocket was initially developed by Masten Space Systems to simulate landing on the Moon and Mars. When Masten filed for bankruptcy in 2022, Astrobotic acquired its intellectual property and assets, including the Xodiac vehicle.

Across the pond … So far, the small Xodiac rocket has flown on low-altitude atmospheric hops from Mojave, California, reaching altitudes of up to 500 meters, or 1,640 feet. The agreement between Astrobotic and Andøya paves the way for “several” Xodiac flight campaigns from Andøya Space facilities on the Norwegian coast. “Xodiac’s presence at Andøya represents a meaningful step toward delivering reliable, rapid, and cost-effective testing and demonstration capabilities to the European space market,” said Astrobotic CEO John Thornton.

Ursa Major breaks ground in Colorado. Ursa Major on Wednesday said it has broken ground on a new 400-acre site where it will test and qualify large-scale solid rocket motors for current and future missiles, including the Navy’s Standard Missile fleet, Defense Daily reports. The new site in Weld County, Colorado, north of Denver, will be ready for testing to begin in the fourth quarter of 2025. Ursa Major will be able to conduct full-scale static firings, and drop and temperature storage testing for current and future missile systems.

Seeking SRM options … Ursa Major said the new facility will support national and missile defense programs. The company’s portfolio includes solid rocket motors (SRMs) ranging from 2 inches to 22 inches in diameter for missiles like the Stinger, Javelin, and air-defense interceptors. Ursa Major aims to join industry incumbents Northrop Grumman, L3Harris, and newcomer Anduril as a major supplier of SRMs to the government. “This facility represents a major step forward in our ability to deliver qualified SRMs that are scalable, flexible, and ready to meet the evolving threat environment,” said Dan Jablonsky, CEO of Ursa Major, in a statement. “It’s a clear demonstration of our commitment and ability to rapidly advance and expand the American-made solid rocket motor industrial base that the country needs, ensuring warfighters will have the quality and quantity of SRMs needed to meet mission demands.”

Falcon 9 launches first satellites in a military megaconstellation. The first 21 satellites in a constellation that could become a cornerstone for the Pentagon’s Golden Dome missile-defense shield successfully launched from California Wednesday aboard a SpaceX Falcon 9 rocket, Ars reports. The Falcon 9 took off from Vandenberg Space Force Base, California, and headed south over the Pacific Ocean, reaching an orbit over the poles before releasing the 21 military-owned satellites to begin several weeks of activations and checkouts.

First of many … These 21 satellites will boost themselves to a final orbit at an altitude of roughly 600 miles (1,000 kilometers). The Pentagon plans to launch 133 more satellites over the next nine months to complete the build-out of the Space Development Agency’s first-generation, or Tranche 1, constellation of missile-tracking and data-relay satellites. Military officials have worked for six years to reach this moment. The Space Development Agency (SDA) was established during the first Trump administration, which made plans for an initial set of demonstration satellites that launched a couple of years ago. In 2022, the Pentagon awarded contracts for the first 154 operational spacecraft, including the ones launched Wednesday. “Back in 2019, when the SDA was stood up, it was to do two things. One was to make sure that we can do beyond line of sight targeting, and the other was to pace the threat, the emerging threat, in the missile-warning and missile-tracking domain. That’s what the focus has been,” said Gurpartap “GP” Sandhoo, the SDA’s acting director.

Another Falcon 9 was delayed three times. SpaceX scrubbed launching a communications satellite from an Indonesian company for a third consecutive day Wednesday, Spaceflight Now reports. Possible technical issues got in the way of a launch attempt Wednesday evening after back-to-back days of weather delays at Cape Canaveral Space Force Station, Florida. The Falcon 9 finally launched Thursday evening with the Boeing-built Nusantara Lima communications satellite, targeting a geosynchronous transfer orbit. It’s the latest satellite from the Indonesian company Pasifik Satelit Nusantara.

A declining market … This was just the fifth geosynchronous communications satellite to launch on a commercial rocket this year, all by SpaceX. There were 21 such satellites that launched on commercial vehicles in 2015, including SpaceX’s Falcon 9, Europe’s Ariane 5, Russia’s Proton, ULA’s Atlas V, and Japan’s H-IIA. Much of the world’s launch capacity today is used to deploy smaller communications satellites into low-Earth orbit, primarily for broadband connectivity rather than for the video broadcast market once dominated by higher-altitude geosynchronous satellites.

Putin urges Russia to build more rocket engines. Russian President Vladimir Putin urged aerospace industry leaders on September 5 to press on with efforts to develop booster rocket engines for space launch vehicles and build on Russia’s longstanding reputation as a leader in space technology, Reuters reports. Putin, who spent the preceding days in China and the Russian far eastern port of Vladivostok, flew to the southern Russian city of Samara, where he met industry specialists and toured the Kuznetsov design bureau engine manufacturing plant.

A shell of its former self … “It is important to consistently renew production capacity in terms of engines for booster rockets,” Russian news agencies quoted Putin as saying during the visit. “And in doing so, we must not only meet our own current and future needs but also move actively on world markets and be successful competitors.” The Kuznetsov plant in Samara builds medium-class RD-107 and RD-108 engines for Russia’s Soyuz-2 rockets, which launch Russian military satellites and crew and cargo to the International Space Station. Their designs can be traced to the dawn of the Space Age nearly 70 years ago. Meanwhile, the outlook for heavier-duty Russian rocket engines is murky, at best. Russia’s most-flown large rocket engine in the post-Cold War era, the RD-180, produced by a company called Energomash, is out of production after the end of sales to the United States.

India nabs a noteworthy launch contract. Astroscale, a satellite servicing and space debris mitigation company based in Japan, has selected India’s Polar Satellite Launch Vehicle (PSLV) to deliver a small satellite named ISSA-J1 to orbit in 2027. This is an interesting mission. The ISSA-J1 spacecraft will fly up to two large pieces of satellite debris in orbit to image and inspect them. ISSA-J1, developed in partnership with the Japanese government, is one in a series of Astroscale missions testing different ways of approaching, monitoring, capturing, and refueling other objects in space. The launch agreement was signed between Astroscale and NewSpace India Limited, the commercial arm of India’s space agency.

Rideshare not an option … “We selected NSIL after thorough evaluations of more than 10 launch service providers over the past year, considering technical capabilities, track record, cost, and other elements,” said Eddie Kato, president and managing director of Astroscale Japan. India’s PSLV is right-sized for a mission like this. ISSA-J1 is a rarity in that it must launch on a dedicated rocket because it has to reach a specific orbit to line up with the pieces of space debris it will approach and inspect. Rideshare launches, such as those that routinely fly on SpaceX’s Falcon 9 rocket, are cheaper but go to standard orbits popular for many different types of satellite missions. A dedicated launch on a Falcon 9 would presumably have been more expensive than a flight on India’s smaller PSLV. Rocket Lab’s Electron, another rocket popular for dedicated launches of small satellites, lacks the performance required for Astroscale’s mission.

Russian cargo en route to ISS. Another cargo ship is flying to humanity’s orbital outpost with the successful launch of Russia’s Progress MS-32 supply freighter Thursday from the Baikonur Cosmodrome in Kazakhstan, NASASpaceflight.com reports. The supply ship launched aboard a Soyuz-2.1a rocket and arrived in orbit about nine minutes later, kicking off a two-day pursuit of the International Space Station. This was the 300th launch of an assembly, crew, or cargo mission to the ISS since 1998, including a handful of missions that didn’t reach the complex due to rocket or spacecraft failures.

Important stuff … The Progress MS-32 cargo craft will dock with the aft port of the space station’s Russian Zvezda service module Saturday. The payloads flying on the Progress mission include food, experiments, clothing, water, air, and propellant to be pumped into the space station’s onboard tanks. The spacecraft will also reboost the lab’s orbit.

Metallic tiles? Not so great. It has been two weeks since SpaceX’s last Starship test flight, and engineers have diagnosed issues with its heat shield, identified improvements, and developed a preliminary plan for the next time the ship heads into space, Ars reports. Bill Gerstenmaier, a SpaceX executive in charge of build and flight reliability, presented the findings Monday at the American Astronautical Society’s Glenn Space Technology Symposium in Cleveland. The test flight went “extremely well,” Gerstenmaier said, but he noted some important lessons learned with the ship’s heat shield.

Crunch wrap reigns supreme … “We were essentially doing a test to see if we could get by with non-ceramic tiles, so we put three metal tiles on the side of the ship to see if they would provide adequate heat control, because they would be simpler to manufacture and more durable than the ceramic tiles. It turns out they’re not,” Gerstenmaier said. “The metal tiles… didn’t work so well.” One bright spot with the heat shield was the performance of a new experimental material around and under the tiles. “We call it crunch wrap,” Gerstenmaier said. “It’s like a wrapping paper that goes around each tile.” On the next Starship flight, SpaceX will likely cover more parts of the heat shield with this crunch wrap material. Gerstenmaier said the inaugural flight of Starship Version 3, with upgraded engines and more fuel, is now set to occur next year.

An SLS compromise might be afoot in DC. The Trump administration is seeking to cancel NASA’s Space Launch System rocket after two more flights, but key lawmakers in Congress, including Republican Sen. Ted Cruz of Texas, aren’t ready to go along.  So is this an impasse? Possibly not, as sources say the White House and Congress may not be all that far apart on how to handle this. The solution involves canceling part of the SLS rocket now, but not all of it, Ars reports.

Goodbye EUS? … The compromise might be to cancel a large new upper stage for the SLS rocket called the Exploration Upper Stage. This would save NASA billions of dollars, and the agency could instead procure commercial upper stages, such as those built by United Launch Alliance or Blue Origin, to fly on SLS rockets after NASA’s Artemis III mission. It would also eliminate the need for NASA to finish building an expensive new launch tower at Kennedy Space Center, Florida. The upper stage flying on the first three SLS missions is no longer in production. Sources indicated to Ars that Blue Origin has already begun work on a modified version of its New Glenn upper stage that could fit within the shroud of the SLS rocket.

Next three launches

Sept. 13: Soyuz-2.1b | Glonass-K1 No. 18L | Plesetsk Cosmodrome, Russia | 02: 30 UTC

Sept. 13: Falcon 9 | Starlink 17-10 | Vandenberg Space Force Base, California | 15: 41 UTC

Sept. 14: Falcon 9 | Cygnus NG-23 | Cape Canaveral Space Force Station, Florida | 22: 11 UTC

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: Russia’s rocket engine predicament; 300th launch to the ISS Read More »

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Pentagon begins deploying new satellite network to link sensors with shooters

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“This is the first time we’ll have a space layer fully integrated into our warfighting operations.”

A SpaceX Falcon 9 rocket lifts off from Vandenberg Space Force Base, California, with a payload of 21 data-relay satellites for the US military’s Space Development Agency. Credit: SpaceX

The first 21 satellites in a constellation that could become a cornerstone for the Pentagon’s Golden Dome missile-defense shield successfully launched from California Wednesday aboard a SpaceX Falcon 9 rocket.

The Falcon 9 took off from Vandenberg Space Force Base, California, at 7: 12 am PDT (10: 12 am EDT; 14: 12 UTC) and headed south over the Pacific Ocean, heading for an orbit over the poles before releasing the 21 military-owned satellites to begin several weeks of activations and checkouts.

These 21 satellites will boost themselves to a final orbit at an altitude of roughly 600 miles (1,000 kilometers). The Pentagon plans to launch 133 more satellites over the next nine months to complete the build-out of the Space Development Agency’s first-generation, or Tranche 1, constellation of missile-tracking and data-relay satellites.

“We had a great launch today for the Space Development Agency, putting this array of space vehicles into orbit in support of their revolutionary new architecture,” said Col. Ryan Hiserote, system program director for the Space Force’s assured access to space launch execution division.

Over the horizon

Military officials have worked for six years to reach this moment. The Space Development Agency (SDA) was established during the first Trump administration, which made plans for an initial set of demonstration satellites that launched a couple of years ago. In 2022, the Pentagon awarded contracts for the first 154 operational spacecraft. The first batch of 21 data-relay satellites built by Colorado-based York Space Systems is what went up Wednesday.

“Back in 2019, when the SDA was stood up, it was to do two things. One was to make sure that we can do beyond line of sight targeting, and the other was to pace the threat, the emerging threat, in the missile-warning and missile-tracking domain. That’s what the focus has been,” said Gurpartap “GP” Sandhoo, the SDA’s acting director.

Secretary of the Air Force Troy Meink and Sen. Kevin Cramer (R-N.D.) pose with industry and government teams in front of the Space Development’s first 21 operational satellites at Vandenberg Space Force Base, California. Cramer is one the most prominent backers of the Golden Dome program in the US Senate. Credit: US Air Force/Staff Sgt. Daekwon Stith

Historically, the military communications and missile-warning networks have used a handful of large, expensive satellites in geosynchronous orbit some 22,000 miles (36,000 kilometers) above the Earth. This architecture was devised during the Cold War and is optimized for nuclear conflict and intercontinental ballistic missiles.

For example, the military’s ultra-hardened Advanced Extremely High Frequency satellites in geosynchronous orbit are designed to operate through an electromagnetic pulse and nuclear scintillation. The Space Force’s missile-warning satellites are also in geosynchronous orbit, with infrared sensors tuned to detect the heat plume of a missile launch.

The problem? Those satellites cost more than $1 billion a pop. They’re also vulnerable to attack from a foreign adversary. Pentagon officials say the SDA’s satellite constellation, officially called the Proliferated Warfighter Space Architecture, is tailored to detect and track more modern threats, such as smaller missiles and hypersonic weapons carrying conventional warheads. It’s easier for these missiles to evade the eyes of older early warning satellites.

What’s more, the SDA’s fleet in low-Earth orbit will have numerous satellites. Losing one or several satellites to an attack would not degrade the constellation’s overall capability. The SDA’s new relay satellites cost between $14 and $15 million each, according to Sandhoo. The total cost of the first tranche of 154 operational satellites totals approximately $3.1 billion.

Multi-mission satellites

These satellites will not only detect and track ballistic and hypersonic missile launches; they will also transmit signals between US forces using an existing encrypted tactical data link network known as Link 16. This UHF system is used by NATO and other US allies to allow military aircraft, ships, and land forces to share tactical information through text messages, pictures, data, and voice communication in near real time, according to the SDA’s website.

Up to now, Link 16 radios were ubiquitous on fighter jets, helicopters, naval vessels, and missile batteries. But they had a severe limitation. Link 16 was only able to close a radio link with a clear line of sight. The Space Development Agency’s satellites will change that, providing direct-to-weapon connectivity from sensors to shooters on Earth’s surface, in the air, and in space.

The relay satellites, which the SDA calls the transport layer, are also equipped with Ka-band and laser communication terminals for higher-bandwidth connectivity.

“What the transport layer does is it extends beyond the line of sight,” Sandhoo said. “Now, you’re able to talk not only to within a couple of miles with your Link 16 radios, (but) we can use space to, let’s say, go from Hawaii out to Guam using those tactical radios, using a space layer.”

The Space Development Agency’s “Tranche 1” architecture includes 154 operational satellites, 126 for data relay and 28 for missile tracking. With this illustration, the SDA does its best to show how the complex architecture is supposed to work. Credit: Space Development Agency

Another batch of SDA relay satellites will launch next month, and more will head to space in November. In all, it will take 10 launches to fully deploy the SDA’s Tranche 1 constellation. Six of those missions will carry data-relay satellites, and four will carry satellites with sensors to detect and track missile launches. The Pentagon selected several contractors to build the satellites, so the military is not reliant on a single company. The builders of the SDA’s operational satellites include York, Lockheed Martin, Northrop Grumman, and L3Harris.

“We will increase coverage as we get the rest of those launches on orbit,” said Michael Eppolito, the SDA’s acting deputy director.

The satellites will connect with one another using inter-satellite laser links, creating a mesh network with sufficient range to provide regional communications, missile warning, and targeting coverage over the Western Pacific beginning in 2027. US Indo-Pacific Command, which oversees military operations in this region, is slated to become the first combatant command to take up use of the SDA’s satellite constellation.

This is not incidental. US officials see China as the nation’s primary strategic threat, and Indo-Pacific Command would be on the front lines of any future conflict between Chinese and US forces. The SDA has contracts in place for more than 270 second-generation, or Tranche 2, satellites, to further expand the network’s reach. There’s also a third generation in the works, but the Pentagon has paused part of the SDA’s Tranche 3 program to evaluate other architectures, including one offered by SpaceX.

Teaching tactical operators to use the new capabilities offered by the SDA’s satellite fleet could be just as challenging as building the network itself. To do this, the Pentagon plans to put soldiers, sailors, airmen, and marines through “warfighter immersion” training beginning next year. This training will allow US forces to “get used to using space from this construct,” Sandhoo said.

“This is different than how it has been done in the past,” Sandhoo said. “This is the first time we’ll have a space layer actually fully integrated into our warfighting operations.”

The SDA’s satellite architecture is a harbinger for what’s to come with the Pentagon’s Golden Dome system, a missile-defense shield for the US homeland proposed by President Donald Trump in an executive order in January. Congress authorized a down payment on Golden Dome in July, the first piece of funding for what the White House says will cost $175 billion over the next three years.

Golden Dome, as currently envisioned, will require thousands of satellites in low-Earth orbit to track missile launches and space-based interceptors to attempt to shoot them down. The Trump administration hasn’t said how much of the shield might be deployed by the end of 2028, or what the entire system might eventually cost.

But the capabilities of the SDA’s satellites will lay the foundation for any regional or national missile-defense shield. Therefore, it seems likely that the military will incorporate the SDA network into Golden Dome, which, at least at first, is likely to consist of technologies already in space or nearing launch. Apart from the Space Development Agency’s architecture in low-Earth orbit (LEO), the Space Force was already developing a new generation of missile-warning satellites to replace aging platforms in geosynchronous orbit (GEO), plus a fleet of missile-warning satellites to fly at a midrange altitude between LEO and GEO.

Air Force Gen. Gregory Guillot, commander of US Northern Command, said in April that Golden Dome “for the first time integrates multiple layers into one system that allows us to detect, track, and defeat multiple types of threats that affect us in different domains.

“So, while a lot of the components and the requirements were there in the past, this is the first time that it’s all tied together in one system,” he said.

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Pentagon begins deploying new satellite network to link sensors with shooters Read More »

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Lull in Falcon Heavy missions opens window for SpaceX to build new landing pads

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SpaceX’s goal for this year is 170 Falcon 9 launches, and the company is on pace to come close to this target. Most Falcon 9 launches carry SpaceX’s own Starlink broadband satellites into orbit. The FAA’s environmental approval opens the door for more flights from SpaceX’s busiest launch pad.

But launch pad availability is not the only hurdle limiting how many Falcon 9 flights can take off in a year. There’s also the rate of production for Falcon 9 upper stages, which are new on each flight, and the time it takes for each vessel in SpaceX’s fleet of drone ships (one in California, two in Florida) to return to port with a recovered booster and redeploy back to sea again for the next mission. SpaceX lands Falcon 9 boosters on offshore drone ships after most of its launches and only brings the rocket back to an onshore landing on missions carrying lighter payloads to orbit.

When a Falcon 9 booster does return to landing on land, it targets one of SpaceX’s recovery zones at military-run spaceports in Florida and California. SpaceX’s landing zone at Vandenberg Space Force Base in California is close to the Falcon 9 launch pad there.

The Space Force wants SpaceX, and potentially other future reusable rocket companies, to replicate the side-by-side launch and landing pads at Cape Canaveral.

To do that, the FAA also gave the green light Wednesday for SpaceX to construct and operate a new rocket landing zone at SLC-40 and conduct up to 34 first-stage booster landings there each year. The landing zone will consist of a 280-foot diameter concrete pad surrounded by a 60-foot-wide gravel apron. The landing zone’s broadest diameter, including the apron, will measure 400 feet.

The location of SpaceX’s new rocket landing pad is shown with the red circle, approximately 1,000 feet northeast of the Falcon 9 rocket’s launch pad at Space Launch Complex-40. Credit: Google Maps/Ars Technica

SpaceX is in an earlier phase of planning for a Falcon landing pad at historic Launch Complex-39A at NASA’s Kennedy Space Center, just a few miles north of SLC-40. SpaceX uses LC-39A as a launch pad for most Falcon 9 crew launches, all Falcon Heavy missions, and, in the future, flights of the company’s gigantic next-generation rocket, Starship. SpaceX foresees Starship as a replacement for Falcon 9 and Falcon Heavy, but the company’s continuing investment in Falcon-related infrastructure shows the workhorse rocket will stick around for a while.

Lull in Falcon Heavy missions opens window for SpaceX to build new landing pads Read More »

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Rocket Report: SpaceX achieved daily launch this week; ULA recovers booster

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Firefly Aerospace reveals why its Alpha booster exploded after launch in April.

Starship and its Super Heavy booster ascend through a clear sky over Starbase, Texas, on Tuesday evening. A visible vapor cone enveloped the rocket as it passed through maximum aerodynamic pressure and the speed of sound. Credit: Stephen Clark/Ars Technica

Welcome to Edition 8.08 of the Rocket Report! What a week it’s been for SpaceX. The company completed its first successful Starship test flight in nearly a year, and while it wasn’t perfect, it sets up SpaceX for far more ambitious tests ahead. SpaceX’s workhorse rocket, the Falcon 9, launched six times since our last edition of the Rocket Report. Many of these missions were noteworthy in their own right, including the launch of the US military’s X-37B spaceplane, an upgraded Dragon capsule to boost the International Space Station to a higher orbit, and the record 30th launch and landing of a flight-proven Falcon 9 booster. All told, that’s seven SpaceX launches in seven days.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Firefly announces cause of Alpha launch failure. Firefly Aerospace closed the investigation into the failure of one of its Alpha rockets during an April mission for Lockheed Martin and received clearance from the FAA to resume launches, Payload reports. The loss of the launch vehicle was a dark cloud hanging over the company’s otherwise successful IPO this month. The sixth flight of Firefly’s Alpha rocket launched in April from Vandenberg Space Force Base, California, and failed when its first stage booster broke apart milliseconds after stage separation. This created a shockwave that destroyed the engine nozzle extension on the second stage, damaging the engine before the second stage ran out of propellant seconds before it attained orbital velocity. Both stages ultimately fell into the Pacific Ocean.

Too much stress … Investigators concluded that “plume induced flow separation” caused the failure. The phenomenon occurs when a rocket’s exhaust disrupts airflow around the vehicle in flight. In this case, Firefly said the rocket was flying at a higher angle of attack than prior missions, which resulted in the flow separation and created intense heat that broke the first stage apart just after it jettisoned from the second stage. Firefly will increase heat shielding on the first stage of the rocket and fly at reduced angles of attack on future missions. Alpha has now launched six times since 2021, with only two complete successes. Firefly said it was working on setting a date for the seventh Alpha launch. (submitted by EllPeaTea)

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ESA books a ticket on European launchers. The European Space Agency has awarded launch service contracts to Avio and Isar Aerospace under its Flight Ticket Initiative, European Spaceflight reports. Announced in October 2023, the Flight Ticket Initiative is a program run jointly by ESA and the European Union that offers subsidized flight opportunities for European companies and organizations seeking to demonstrate new satellite technologies in orbit. The initiative is part of ESA’s strategy to foster the continent’s commercial space industry, offering institutional funding to support satellite and launch companies. Avio won contracts to launch three small European space missions as secondary payloads on Vega C rockets flying into low-Earth orbit. Isar Aerospace will launch two small satellite missions to orbit for European companies.

No other options … Avio and Isar Aerospace were the obvious contenders for the Flight Ticket Initiative from a pool of five European companies eligible for launch awards. The other companies, PLD Space, Orbex, and Rocket Factory Augsburg, haven’t launched their orbital-class rockets yet. Avio, based in Italy, builds the now-operational Vega C rocket, and Germany’s Isar Aerospace launched its first Spectrum rocket earlier this year, but it failed to reach orbit. Avio’s selection replaces Arianespace, which was originally part of the Flight Ticket Initiative. Arianespace was previously responsible for marketing and sales for the Vega rocket, but ESA transferred its Flight Ticket Initiative eligibility to Avio following its split from Arianespace. (submitted by EllPeaTea)

Canadian rocket company ready for launch. NordSpace is preparing to launch its 6-meter tall Taiga rocket from Newfoundland, CBC reports. It will be a suborbital launch, meaning it won’t orbit Earth, but NordSpace says the launch will be the first of a Canadian commercial rocket from a Canadian commercial spaceport. The rocket is powered by a 3D-printed liquid-fueled engine and is a stepping stone to an orbital-class rocket NordSpace is developing called Tundra, scheduled to debut in 2027. The smaller Taiga rocket will launch partially fueled and fire its engine for approximately 60 seconds, according to NordSpace.

Newfoundland to space … The launch site, called the Atlantic Spaceport Complex, is located on the Atlantic coast near the town of St. Lawrence, Newfoundland. It will have two launch pads, one for suborbital flights like Taiga, and another for orbital missions by the Tundra rocket and other launch vehicles from US and European companies. The Taiga launch is scheduled no earlier than Friday morning at 5: 00 am EDT (09: 00 UTC). NordSpace says it is a “fully privately funded and managed initiative crucial for Canada to build a space launch capability that supports our security, economy, and sovereignty.” (submitted by Matthew P)

SpaceX’s reuse idea isn’t so dumb after all. A Falcon 9 rocket launched early Thursday from Kennedy Space Center, Florida, with another batch of Starlink Internet satellites. These types of missions launch multiple times per week, but this flight was special. The first stage of the Falcon 9, designated Booster 1067, launched and landed on drone ship in the Atlantic Ocean, completing its 30th flight to space and back, Ars reports. This is a new record for a reusable orbital-class booster stage and comes less than 24 hours after a preceding SpaceX launch from Florida that marked the 400th Falcon 9 landing on a drone ship since the first offshore recovery in 2016.

30 going for 40 … SpaceX is now aiming for at least 40 launches per Falcon 9 first stage, four times as many flights as the company’s original target for Falcon 9 booster reuse. Many people in the industry were skeptical about SpaceX’s approach to reuse. In the mid-2010s, both the European and Japanese space agencies were looking to develop their next generation of rockets. In both cases, Europe with the Ariane 6 and Japan with the H3, the space agencies opted for traditional, expendable rockets instead of pushing toward reuse. In the United States, the main competitor to SpaceX has historically been United Launch Alliance. Their reaction to SpaceX’s plan to reuse first stages a decade ago was dismissive. ULA dubbed its plan to reuse just the engine section of its Vulcan rocket “Smart Reuse” a few years ago. But ULA hasn’t even attempted to recover the engines from the Vulcan core stage yet, and reuse is still at least several years away.

Russia nears debut of Soyuz-5 rocket. In recent comments to the Russian state-run media service TASS, the chief of Roscosmos said the country’s newest rocket, the Soyuz-5, should take flight for the first time before the end of this year, Ars reports. “Yes, we are planning for December,” said Dmitry Bakanov, the director of Roscosmos, Russia’s main space corporation. “Everything is in place.” According to the report, translated for Ars by Rob Mitchell, the debut launch of Soyuz-5 will mark the first of several demonstration flights, with full operational service not expected to begin until 2028. It will launch from the Baikonur spaceport in Kazakhstan.

Breaking free of Ukraine … From an innovation standpoint, the Soyuz-5 vehicle does not stand out. It has been a decade in the making and is fully expendable, unlike a lot of newer medium-lift rockets coming online in the next several years. However, for Russia, this is an important advancement because it seeks to break some of the country’s dependency on Ukraine for launch technology. The new rocket is also named Irtysh, a river that flows through Russia and Kazakhstan. The rocket has been in development since 2016 and largely repurposes older technology. But for Russia, a key advantage is that it takes rocket elements formerly made in Ukraine and now manufactures them in Russia.

SpaceX launches mission to reboost the ISS. SpaceX completed its 33rd cargo delivery to the International Space Station (ISS) early Monday, when a Dragon supply ship glided to an automated docking with more than 5,000 pounds of scientific experiments and provisions for the lab’s seven-person crew, Ars reports. The resupply flight is part of the normal rotation of cargo and crew missions that keep the space station operating, but this one carries something new. What’s different with this mission is a new rocket pack mounted inside the Dragon spacecraft’s rear trunk section. In the coming weeks, SpaceX and NASA will use this first-of-its-kind propulsion system to begin boosting the altitude of the space station’s orbit.

A rocket on a rocket … SpaceX engineers installed two small Draco rocket engines in the trunk of the Dragon spacecraft. The thrusters have their own dedicated propellant tanks and will operate independently of 16 other Draco thrusters used to maneuver Dragon on its journey to the ISS. When NASA says it’s the right time, SpaceX controllers will command the Draco thrusters to ignite and gently accelerate the massive 450-ton space station. All told, the reboost kit can add about 20 mph, or 9 meters per second, to the space station’s already-dizzying speed. Maintaining the space station’s orbit has previously been the responsibility of Russia.

X-37B rides with SpaceX again. The US military’s reusable winged spaceship rocketed back into orbit from Florida on August 21 atop a SpaceX rocket, kicking off a mission that will, among other things, demonstrate how future spacecraft can navigate without relying on GPS signals, Ars reports. The core of the navigation experiment is what the Space Force calls the “world’s highest performing quantum inertial sensor ever used in space.” The spaceplane also hosts a laser inter-satellite communications demo. This is the eighth flight of the X-37B spaceplane, and the third to launch with SpaceX.

Back to LEO … This mission launched on a Falcon 9 rocket into low-Earth orbit (LEO) a few hundred miles above the Earth. This marks a return to LEO after the previous X-37B mission flew on a Falcon Heavy rocket into a much higher orbit. Many of the spaceplane’s payloads have been classified, but officials typically identify a handful of unclassified experiments flying on each X-37B mission. Past X-37B missions have also deployed small satellites into orbit before returning to Earth for a runway landing at Kennedy Space Center, Florida, or Vandenberg Space Force Base, California.

Rocket Lab cuts the ribbon on Neutron launch pad. Launch Complex 3, the Virginia Spaceport Authority’s Mid-Atlantic Regional Spaceport and home to Rocket Lab’s newest reusable rocket, Neutron, is now complete and celebrated its official opening Thursday, WAVY-TV reports. Officials said Launch Complex 3 is ready to bring the largest orbital launch capacity in the spaceport’s history with Neutron, Rocket Lab’s reusable launch vehicle, a medium-lift vehicle capable of launching 33,000 pounds (15 metric tons) to space for commercial constellations, national security, and interplanetary missions.

Not budging … “We’re trying as hard as we can to get this on the pad by the end of the year and get it away,” said Peter Beck, Rocket Lab’s founder and CEO. Beck is holding to his hope the Neutron rocket will be ready to fly in the next four months, but time is running out to make this a reality. The Neutron rocket will be Rocket Lab’s second orbital-class launch vehicle after the Electron, which can place payloads of several hundred pounds in orbit. Electron has a launch pad in Virginia, too, but most Electron rockets take off from New Zealand.

Starship completes a largely successful test flight. SpaceX launched the 10th test flight of the company’s Starship rocket Tuesday evening, sending the stainless steel spacecraft halfway around the world to an on-target splashdown in the Indian Ocean, Ars reports. The largely successful mission for the world’s largest rocket was an important milestone for SpaceX’s Starship program after months of repeated setbacks, including three disappointing test flights and a powerful explosion on the ground that destroyed the ship that engineers were originally readying for this launch.

Lessons to learn … For the first time, SpaceX engineers received data on the performance of the ship’s upgraded heat shield and control flaps during reentry back into the atmosphere. The three failed Starship test flights to start the year ended before the ship reached reentry. Elon Musk, SpaceX’s founder and CEO, has described developing a durable, reliable heat shield as the most pressing challenge for making Starship a fully and rapidly reusable rocket. But there were lessons to learn from Tuesday’s flight. A large section of the ship transitioned from its original silver color to a rusty hue of orange and brown by the time it reached the Indian Ocean. Officials didn’t immediately address this or say whether it was anticipated.

ULA recovering boosters, too. United Launch Alliance decided to pull four strap-on solid rocket boosters from the Atlantic Ocean after their use on the company’s most recent launch. Photos captured by Florida photographer Jerry Pike showed a solid rocket motor casing on a ship just off the coast of Cape Canaveral. Tory Bruno, ULA’s president and CEO, wrote on X that the booster was one of four flown on the USSF-106 mission earlier this month, which marked the third flight of ULA’s Vulcan rocket and the first with a US national security payload.

A GEM from the sea … The boosters, built by Northrop Grumman, are officially called Graphite Epoxy Motors, or GEMs. They jettison from the Vulcan rocket less than two minutes after liftoff and fall into the ocean. They’re not designed for reuse, but ULA decided to recover this set of four from the Atlantic for inspections. The company also raised from the sea two motors from the previous Vulcan launch last year after one of them suffered a nozzle failure during launch. Bruno wrote on X that “performance and ballistics were spot on” with all four boosters from the more recent USSF-106 mission, but that engineers decided to go ahead and recover them to close out a “nice data set” from inspections of now six recovered motors—two from last year and four this year.

Next three launches

Aug. 30: Falcon 9 | Starlink 17-7 | Vandenberg Space Force Base, California | 03: 09 UTC

Aug. 31: Falcon 9 | Starlink 10-14 | Cape Canaveral Space Force Station, Florida | 11: 15 UTC

Sept. 3:  Falcon 9 | Starlink 17-8 | Vandenberg Space Force Base, California | 02: 33 UTC

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: SpaceX achieved daily launch this week; ULA recovers booster Read More »

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With recent Falcon 9 milestones, SpaceX vindicates its “dumb” approach to reuse

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As SpaceX’s Starship vehicle gathered all of the attention this week, the company’s workhorse Falcon 9 rocket continued to hit some impressive milestones.

Both occurred during relatively anonymous launches of the company’s Starlink satellites but are nonetheless notable because they underscore the value of first-stage reuse, which SpaceX has pioneered over the last decade.

The first milestone occurred on Wednesday morning with the launch of the Starlink 10-56 mission from Cape Canaveral, Florida. The first stage that launched these satellites, Booster 1096, was making its second launch and successfully landed on the Just Read the Instructions drone ship. Strikingly, this was the 400th time SpaceX has executed a drone ship landing.

Then, less than 24 hours later, another Falcon 9 rocket launched the Starlink 10-11 mission from a nearby launch pad at Kennedy Space Center. This first stage, Booster 1067, subsequently returned and landed on another drone ship, A Shortfall of Gravitas.

This is a special booster, having made its debut in June 2021 and launching a wide variety of missions, including two Crew Dragon vehicles to the International Space Station and some Galileo satellites for the European Union. On Thursday, the rocket made its 30th flight, the first time a Falcon 9 booster has hit that level of experience.

A decade in the making

These milestones came about one decade after SpaceX began to have some success with first-stage reuse.

The company first made a controlled entry of the Falcon 9 rocket’s first stage in September 2013, during the first flight of version 1.1 of the vehicle. This proved the viability of the concept of supersonic retropropulsion, which was, until that time, just theoretical.

This involves igniting the rocket’s nine Merlin engines while the vehicle is traveling faster than the speed of sound through the upper atmosphere, with external temperatures exceeding 1,000 degrees Fahrenheit. Due to the blunt force of this reentry, the engines in the outer ring of the rocket wanted to get splayed out, the company’s chief of propulsion at the time, Tom Mueller, told me for the book Reentry. Success on the first try seemed improbable.

He recalled watching this launch from Vandenberg Space Force Base in California and observing reentry as a camera aboard SpaceX founder Elon Musk’s private jet tracked the rocket. The first stage made it all the way down, intact.

With recent Falcon 9 milestones, SpaceX vindicates its “dumb” approach to reuse Read More »