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A record supply load won’t reach the International Space Station as scheduled

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The damage occurred during the shipment of the spacecraft’s pressurized cargo module from its manufacturer in Italy. While Northrop Grumman hopes to repair the module and launch it on a future flight, officials decided it would be quicker to move forward with the next spacecraft in line for launch this month.

This is the first flight of a larger model of the Cygnus spacecraft known as the Cygnus XL, measuring 5.2 feet (1.6 meters) longer, with the ability to carry 33 percent more cargo than the previous Cygnus spacecraft design. With this upgrade, this mission is carrying the heaviest load of supplies ever delivered to the ISS by a commercial cargo vehicle.

The main engine on the Cygnus spacecraft burns a mixture of hydrazine and nitrogen tetroxide propellants. This mixture is hypergolic, meaning the propellants ignite upon contact with one another, a design heralded for its reliability. The spacecraft has a separate set of less powerful reaction control system thrusters normally used for small maneuvers, and for pointing the ship in the right direction as it makes its way to the ISS.

If the main engine is declared unusable, one possible option for getting around the main engine problem might be using these smaller thrusters to more gradually adjust the Cygnus spacecraft’s orbit to line up for the final approach with the ISS. However, it wasn’t immediately clear if this was a viable option.

Unlike SpaceX’s Cargo Dragon spacecraft, the Cygnus is not designed to return to Earth intact. Astronauts fill it with trash before departure from the ISS, and then the spacecraft heads for a destructive reentry over the remote Pacific Ocean. Therefore, a problem preventing the spacecraft from reaching the ISS would result in the loss of all of the cargo onboard.

The supplies on this mission, designated NG-23, include fresh food, hardware for numerous biological and tech demo experiments, and spare parts for things like the space station’s urine processor and toilet to replenish the space station’s dwindling stocks of those items.

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Rocket Report: Ariane 6 beats Vulcan to third launch; China’s first drone ship

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Why is China’s heavy-lift Long March 5B able to launch only 10 Guowang satellites at a time?

Wearing their orange launch and reentry spacesuits, Artemis II commander Reid Wiseman (bottom) and pilot Victor Glover (top) walk out of an emergency egress basket during nighttime training at Launch Complex 39B.

Welcome to Edition 8.06 of the Rocket Report! Two of the world’s most storied rocket builders not named SpaceX achieved major successes this week. Arianespace’s Ariane 6 rocket launched from French Guiana on its third flight Tuesday night with a European weather satellite. Less than 20 minutes later, United Launch Alliance’s third Vulcan rocket lifted off from Florida on a US military mission. These are two of the three big rockets developed in the Western world that have made their orbital debuts in the last two years, alongside Blue Origin’s New Glenn launcher. Ariane 6 narrowly won the “race” to reach its third orbital flight, but if you look at it another way, Ariane 6 reached its third flight milestone 13 months after its inaugural launch. It took Vulcan more than 19 months, and New Glenn has flown just once. SpaceX’s Super Heavy/Starship rocket has flown nine times but has yet to reach orbit.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Sixth success for sea-launched Chinese rocket. Private Chinese satellite operator Geespace added 11 spacecraft to its expanding Internet of Things constellation on August 8, aiming to boost low-power connectivity in key emerging markets, Space News reports. The 11 satellites rode into orbit aboard a solid-fueled Jielong 3 (Smart Dragon 3) rocket lifting off from an ocean platform in the Yellow Sea off the coast of Rizhao, a city in eastern China’s Shandong province. This was the sixth flight of the Jielong 3, a rocket developed by a commercially oriented spinoff of the state-owned China Academy of Launch Vehicle Technology.

Mistaken for a meteor … The fourth stage of the Jielong 3 rocket, left in orbit after deploying its 11 satellite payloads, reentered the atmosphere late Sunday night. The fiery and destructive reentry created a fireball that streaked across the skies over Spain, the Spanish newspaper El Mundo reports. Many Spanish residents identified the streaking object as a meteor associated with the Perseid meteor shower. But it turned out to be a piece of China’s Jielong 3 rocket. Any debris that may have survived the scorching reentry likely fell into the Mediterranean Sea.

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Portugal green-lights Azores spaceport. The Portuguese government has granted the Atlantic Spaceport Consortium a license to build and operate a rocket launch facility on the island of Santa Maria in the Azores, European Spaceflight reports. The Atlantic Spaceport Consortium (ASC) was founded in 2019 with the goal of developing a commercial spaceport on Santa Maria, 1,500 kilometers off the Portuguese mainland. In September 2024, the company showcased the island’s suitability as a launch site by launching two small solid-fuel amateur-class rockets that it developed in-house.

What’s on deck? … The spaceport license granted by Portugal’s regulatory authorities does not cover individual launches themselves. Those must be approved in a separate licensing process. It’s likely that the launch site on Santa Maria Island will initially host suborbital launches, including flights by the Polish rocket company SpaceForest. The European Space Agency has also selected Santa Maria as the landing site for the first flight of the Space Rider lifting body vehicle after it launches into orbit, perhaps in 2027. (submitted by claudiodcsilva)

Why is Jeff Bezos buying launches from Elon Musk? Early Monday morning, a Falcon 9 rocket lifted off from its original launch site in Florida. Remarkably, it was SpaceX’s 100th launch of the year. Perhaps even more notable was the rocket’s payload: two-dozen Project Kuiper satellites, which were dispensed into low-Earth orbit on target, Ars reports. This was SpaceX’s second launch of satellites for Amazon, which is developing a constellation to deliver low-latency broadband Internet around the world. SpaceX, then, just launched a direct competitor to its Starlink network into orbit. And it was for the founder of Amazon, Jeff Bezos, who owns a rocket company of his own in Blue Origin.

Several answers … So how did it come to this—Bezos and Elon Musk, competitors in so many ways, working together in space? There are several answers. Most obviously, launching payloads for customers is one of SpaceX’s two core business areas, alongside Starlink. SpaceX sells launch services to all comers and typically offers the lowest price per kilogram to orbit. There’s immediate revenue to be made if a company with deep pockets like Amazon is willing to pay SpaceX. Second, the other options to get Kuiper satellites into orbit just aren’t available at the volume Amazon needs. Amazon has reserved the lion’s share of its Kuiper launches with SpaceX’s competitors: United Launch Alliance, Arianespace, and Jeff Bezos’ own space company Blue Origin. Lastly, SpaceX could gain some leverage by providing launch services to Amazon. In return for a launch, SpaceX has asked other companies with telecom satellites, such as OneWeb and Kepler Communications, to share spectrum rights to enable Starlink to expand into new markets.

Trump orders cull of commercial launch regulations. President Donald Trump signed an executive order on Wednesday directing government agencies to “eliminate or expedite” environmental reviews for commercial launch and reentry licenses, Ars reports. The FAA, part of the Department of Transportation, is responsible for granting the licenses after ensuring launch and reentries don’t endanger the public, comply with environmental laws, and comport with US national interests. The drive toward deregulation will be welcome news for companies like SpaceX, led by onetime Trump ally Elon Musk; SpaceX conducts nearly all of the commercial launches and reentries licensed by the FAA.

Deflecting scrutiny? … The executive order does several things, and not all of them will be as controversial as the potential elimination of environmental reviews. The order includes a clause directing the government to reevaluate, amend, or rescind a slate of launch-safety regulations written during the first Trump administration. The FAA published the new regulations, known as Part 450, in 2020, and they went into effect in 2021, but space companies have complained that they are too cumbersome and have slowed down the license approval process. The Biden administration established a committee last year to look at reforming the regulations in response to industry’s outcry. Another part of the order that will likely lack bipartisan support is a call for making the head of the FAA’s commercial spaceflight division a political appointee. This job has historically been held by a career civil servant.

Ariane 6 launches European weather satellite. Europe’s new Ariane 6 rocket successfully launched for a third time on Tuesday night, carrying a satellite into orbit for weather forecasting and climate monitoring, Euronews reports. “The success of this second commercial launch confirms the performance, reliability, and precision of Ariane 6,” said Martin Sion, CEO of ArianeGroup, operator of the rocket. “Once again, the new European heavy-lift launcher meets Europe’s needs, ensuring sovereign access to space,” Sion added. It marks the second commercial flight of the rocket, which has been in development for almost a decade with the European Space Agency (ESA). It is significant as it gives Europe independent access to space and reduces its reliance on Elon Musk’s SpaceX.

Eumetsat returns to Europe … The polar-orbiting weather satellite launched by the Ariane 6 rocket this week is owned by the European Organization for the Exploitation of Meteorological Satellites, or Eumetsat. Headquartered in Germany, Eumetsat is a multinational organization that owns and operates geostationary and polar-orbiting weather satellites, watching real-time storm development over Europe and Africa, while feeding key data into global weather and climate models. Just last month, Eumetsat’s newest geostationary weather satellite launched from Florida on a SpaceX Falcon 9 rocket because of delays with the Ariane 6 program.

Rocket Lab isn’t giving up on 2025 yet. Rocket Lab continues to push for a first launch of its medium-lift Neutron rocket before the end of the year, but company executives acknowledge that schedule has no margin for error, Space News reports. It may seem unlikely, but Rocket Lab’s founder and CEO, Peter Beck, said in a conference call with investment analysts last week that the company has a “green light” schedule to debut the Neutron rocket within the next four-and-a-half months. There’s still much work to do to prepare for the first launch, and the inaugural flight seems almost certain to slip into 2026.

Launch pad nearly complete … Rocket Lab plans to host a ribbon-cutting at the Neutron rocket’s new launch pad on Wallops Island, Virginia, on August 28. This launch pad is located just south of the spaceport’s largest existing launch facility, where Northrop Grumman’s Antares rocket lifts off on resupply missions to the International Space Station. Rocket Lab has a small launch pad for its light-class Electron launcher co-located with the Antares pad at Wallops.

Chinese company reveals drone ship. The Chinese launch company iSpace has released the first photos of an ocean-going recovery ship to support the landings of reusable first-stage boosters. The company hosted a dedication ceremony in Yangzhou, China, earlier this month for the vessel, which looks similar to SpaceX’s rocket landing drone ships. In a press release, iSpace said the ship, named “Interstellar Return,” is China’s first marine rocket recovery ship, and the fifth such vessel in the world. SpaceX has three drone ships in its fleet for the Falcon 9 rocket, and Blue Origin has one for the New Glenn booster.

Rocket agnostic … The recovery ship will be compatible with various medium- and large-sized reusable rockets, iSpace said. But its main use will be as the landing site for the first stage booster for iSpace’s own Hyperbola 3 rocket, a medium-lift launcher with methane-fueled engines. The company has completed multiple vertical takeoff and landing tests of prototype boosters for the Hyperbola 3. The recovery ship measures about 100 meters long and 42 meters wide, with a displacement of 17,000 metric tons, and it has the ability to perform “intelligent unmanned operations” thanks to a dynamic positioning system, according to iSpace.

Vulcan’s first national security launch. United Launch Alliance delivered multiple US military satellites into a high-altitude orbit after a prime-time launch Tuesday night, marking an important transition from development to operations for the company’s new Vulcan rocket, Ars reports. This mission, officially designated USSF-106 by the US Space Force, was the first flight of ULA’s Vulcan rocket to carry national security payloads. Two test flights of the Vulcan rocket last year gave military officials enough confidence to certify it for launching the Pentagon’s medium-to-large space missions.

Secrecy in the fairing  … The Vulcan rocket’s Centaur upper stage released its payloads into geosynchronous orbit more than 22,000 miles (nearly 36,000 kilometers) over the equator roughly seven hours after liftoff. One of the satellites deployed by the Vulcan rocket is an experimental navigation testbed named NTS-3. It will demonstrate new technologies that could be used on future GPS navigation satellites. But the Space Force declined to disclose any information about the mission’s other payloads.

Artemis II crew trains for nighttime ops. The four astronauts training to fly around the Moon on NASA’s Artemis II mission next year have been at Kennedy Space Center in Florida this week. One of the reasons they were at Kennedy was to run through a rehearsal for what it will be like to work at the launch pad if the Artemis II mission ends up lifting off at night. Astronauts Reid Wiseman, Victor Glover, Christina Koch, and Jeremy Hansen put on their spacesuits and rehearsed emergency procedures at Launch Complex 39B, replicating a daytime simulation they participated in last year.

Moving forward … The astronauts also went inside the Vehicle Assembly Building to practice using egress baskets they would use to quickly escape the launch pad in the event of a prelaunch emergency. The baskets are fastened to the mobile launch tower inside the VAB, where technicians are assembling and testing the Space Launch System rocket for the Artemis II mission. Later this year, the astronauts will return to Kennedy for a two-part countdown demonstration test. First, the crew members will board their Orion spacecraft once it’s stacked atop the SLS rocket inside the VAB. Then, in part two, the astronauts will again rehearse emergency evacuation procedures once the rocket rolls to the launch pad.

China’s Long March 5B flies again. China is ramping up construction of its national satellite-Internet megaconstellation with the successful deployment of another batch of Guowang satellites by a heavy-lift Long March 5B rocket on Wednesday, Space.com reports. Guowang, whose name translates as “national network,” will be operated by China SatNet, a state-run company established in 2021. The constellation will eventually consist of about 13,000 satellites if all goes to plan.

Make this make sense … Guowang is a long way from that goal. Wednesday’s launch was the eighth overall for the network, but it was the fourth for the project in less than three weeks. Each mission lofts just five to 10 Guowang spacecraft, apparently because each satellite is quite large. For comparison, SpaceX launches 24 to 28 satellites on each mission to assemble its Starlink broadband megaconstellation, which currently consists of nearly 8,100 operational spacecraft. The Long March 5B is China’s most powerful operational rocket, with a lift capacity somewhat higher than SpaceX’s Falcon 9 but below that of the Falcon Heavy. It begs the question of just how big the Guowang satellites really are, and do they have a purpose beyond broadband Internet service?

Next three launches

Aug. 16: Kinetica 1 | Unknown Payload | Jiuquan Satellite Launch Center, China | 07: 35 UTC

Aug. 17: Long March 4C | Unknown Payload | Xichang Satellite Launch Center, China | 09: 05 UTC

Aug. 17: Long March 6A | Unknown Payload | Taiyuan Satellite Launch Center, China | 14: 15 UTC

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Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: Ariane 6 beats Vulcan to third launch; China’s first drone ship Read More »

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With Trump’s cutbacks, crew heads for ISS unsure of when they’ll come back

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“We are looking at the potential to extend this current flight, Crew-11.”

NASA astronaut Zena Cardman departs crew quarters at Kennedy Space Center, Florida, for the ride to SpaceX’s launch pad. Credit: Miguel J. Rodriguez Carrillo/Getty Images

The next four-person team to live and work aboard the International Space Station departed from NASA’s Kennedy Space Center in Florida on Friday, taking aim at the massive orbiting research complex for a planned stay of six to eight months.

Spacecraft commander Zena Cardman leads the mission, designated Crew-11, that lifted off from Florida’s Space Coast at 11: 43 am EDT (15: 43 UTC) on Friday. Sitting to her right inside SpaceX’s Crew Dragon Endeavour capsule was veteran NASA astronaut Mike Fincke, serving as the vehicle pilot. Flanking the commander and pilot were two mission specialists: Kimiya Yui of Japan and Oleg Platonov of Russia.

Cardman and her crewmates rode a Falcon 9 rocket off the launch pad and headed northeast over the Atlantic Ocean, lining up with the space station’s orbit to set the stage for an automated docking at the complex early Saturday.

Goodbye LZ-1

The Falcon 9’s reusable first stage booster detached and returned to a propulsive touchdown at Landing Zone 1 (LZ-1) at Cape Canaveral Space Force Station, a few miles south of the launch site. This was the 53rd and final rocket landing at LZ-1 since SpaceX aced the first intact recovery of a Falcon 9 booster there on December 21, 2015.

On most of SpaceX’s missions, Falcon 9 boosters land on the company’s offshore drone ships hundreds of miles downrange from the launch site. For launches with enough fuel margin, the first stage can return to an onshore landing. But the Space Force, which leases out the landing zones to SpaceX, wants to convert the site of LZ-1 into a launch site for another rocket company.

SpaceX will move onshore rocket landings to new landing zones to be constructed next to the two Falcon 9 launch pads at the Florida spaceport. Landing Zone 2, located adjacent to Landing Zone 1, will also be decommissioned and handed back over to the Space Force once SpaceX activates the new landing sites.

“We’re working with the Cape and with the Kennedy Space Center folks to figure out the right time to make that transition from Landing Zone 2 in the future,” said Bill Gerstenmaier, SpaceX’s vice president of build and flight reliability. “But I think we’ll stay with Landing Zone 2 at least near-term, for a little while, and then look at the right time to move to the other areas.”

The Falcon 9 booster returns to Landing Zone 1 after the launch of the Crew-11 mission on Friday, August 1, 2025. Credit: SpaceX

Meanwhile, the Falcon 9’s second stage fired its single engine to accelerate the Crew Dragon spacecraft into low-Earth orbit. Less than 10 minutes after liftoff, the capsule separated from the second stage to wrap up the 159th consecutive successful launch of a Falcon 9 rocket.

“I have no emotions but joy right now,” Cardman said moments after arriving in orbit. “That was absolutely transcendent, the ride of a lifetime.”

This is the first trip to space for Cardman, a 37-year-old geobiologist and Antarctic explorer selected as a NASA astronaut in 2017. She was assigned to command a Dragon flight to the ISS last year, but NASA bumped her and another astronaut from the mission to make room for the spacecraft to return the two astronauts left behind on the station by Boeing’s troubled Starliner capsule.

Mike Fincke, 58, is beginning his fourth spaceflight after previous launches on Russian Soyuz spacecraft and NASA’s space shuttle. He was previously training to fly on the Starliner spacecraft’s first long-duration mission, but NASA moved him to Dragon as the Boeing program faced more delays.

“Boy, it’s great to be back in orbit!” Fincke said. “Thank you to SpaceX and NASA for getting us here. What a ride!”

Yui is on his second flight to orbit. The 55-year-old former fighter pilot in the Japanese Air Self-Defense Force spent 141 days in space in 2015. Platonov, a 39-year-old spaceflight rookie, was a fighter pilot in the Russian Air Force before training to become a cosmonaut.

A matter of money

There’s some unexpected uncertainty going into this mission about how long the foursome will be in space. Missions sometimes get extended for technical reasons, or because of poor weather in recovery zones on Earth, but there’s something different in play with Crew-11. For the first time, there’s a decent chance that NASA will stretch out this expedition due to money issues.

The Trump administration has proposed across-the-board cuts to most NASA programs, including the International Space Station. The White House’s budget request for NASA in fiscal year 2026, which begins on October 1, calls for an overall cut in agency funding of nearly 25 percent.

The White House proposes a slightly higher reduction by percentage for the International Space Station and crew and cargo transportation to and from the research outpost. The cuts to the ISS would keep the station going through 2030, but with a smaller crew and a reduced capacity for research. Effectively, the ISS would limp toward retirement after more than 30 years in orbit.

Steve Stich, NASA’s commercial crew program manager, said the agency’s engineers are working with SpaceX to ensure the Dragon spacecraft can stay in orbit for at least eight months. The current certification limit is seven months, although officials waived the limit for one Dragon mission that lasted longer.

“When we launch, we have a mission duration that’s baseline,” Stich said in a July 10 press conference. “And then we can extend [the] mission in real-time, as needed, as we better understand… the reconciliation bill and the appropriations process and what that means relative to the overall station manifest.”

An update this week provided by Dana Weigel, NASA’s ISS program manager, indicated that officials are still planning for Crew-11 to stay in space a little longer than usual.

“We are looking at the potential to extend this current flight, Crew-11,” Weigel said Wednesday. “There are a few more months worth of work to do first.”

This photo of the International Space Station was captured by a crew member on a Soyuz spacecraft. Credit: NASA/Roscosmos

Budget bills advanced in the Senate and House of Representatives in July would maintain funding for most NASA programs, including the ISS and transportation, close to this year’s levels. But it’s no guarantee that Congress will pass an appropriations bill for NASA before the deadline of midnight on October 1. It’s also unknown whether President Donald Trump would sign a budget bill into law that rejects his administration’s cuts.

If Congress doesn’t act, lawmakers must pass a continuing resolution as a temporary stopgap measure or accept a government shutdown. Some members of Congress are also concerned that the Trump administration might simply refuse to spend money allotted to NASA and other federal agencies in any budget bill. This move, called impoundment, would be controversial, and its legality would likely have to be adjudicated in the courts.

A separate amendment added in Congress to a so-called reconciliation bill and signed into law by Trump on July 4 also adds $1.25 billion for ISS operations through 2029. “We’re still evaluating how that’s going to affect operations going forward, but it’s a positive step,” said Ken Bowersox, NASA’s associate administrator for space operations.

Suffice it to say that while Congress has signaled its intention to keep funding the ISS and many other NASA programs, the amount of money the space agency will actually receive remains uncertain. Trump appointees have directed NASA managers to prepare to operate as if the White House’s proposed cuts will become reality.

For officials in charge of the International Space Station, this means planning for fewer astronauts, reductions in research output, and longer-duration missions to minimize the number of crew rotation flights NASA must pay for. SpaceX is NASA’s primary contractor for crew rotation missions, using its Dragon spacecraft. NASA has a similar contract with Boeing, but that company’s Starliner spacecraft has not been certified for any operational flights to the station.

SpaceX’s next crew mission to the space station, Crew-12, is scheduled to launch early next year. Weigel said NASA is looking at the “entire spectrum” of options to cut back on the space station’s operations and transportation costs. One of those options would be to launch three crew members on Crew-12 instead of the regular four-person complement.

“We don’t have to answer that right now,” Weigel said. “We can actually wait pretty late to make the crew size smaller if we need to. In terms of cargo vehicles, we’re well-supplied through this fall, so in the short term, I’d say, through the end of this year and the beginning of ’26, things look pretty normal in terms of what we have planned for the program.

“But we’re evaluating things, and we’ll be ready to adjust when the budget is passed and when we figure out where we really land.”

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Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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The ISS is nearing retirement, so why is NASA still gung-ho about Starliner?

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NASA is doing all it can to ensure Boeing doesn’t abandon the Starliner program.

Boeing’s Starliner spacecraft atop a United Launch Alliance Atlas V rocket before a test flight in 2019. Credit: NASA/Joel Kowsky

Boeing’s Starliner spacecraft atop a United Launch Alliance Atlas V rocket before a test flight in 2019. Credit: NASA/Joel Kowsky

After so many delays, difficulties, and disappointments, you might be inclined to think that NASA wants to wash its hands of Boeing’s troubled Starliner spacecraft.

But that’s not the case.

The manager of NASA’s commercial crew program, Steve Stich, told reporters Thursday that Boeing and its propulsion supplier, Aerojet Rocketdyne, are moving forward with several changes to the Starliner spacecraft to resolve problems that bedeviled a test flight to the International Space Station (ISS) last year. These changes include new seals to plug helium leaks and thermal shunts and barriers to keep the spacecraft’s thrusters from overheating.

Boeing, now more than $2 billion in the hole to pay for all Starliner’s delays, is still more than a year away from executing on its multibillion-dollar NASA contract and beginning crew rotation flights to the ISS. But NASA officials say Boeing remains committed to Starliner.

“We really are working toward a flight as soon as early next year with Starliner, and then ultimately, our goal is to get into crew rotation flights with Starliner,” Stich said. “And those would start no earlier than the second crew rotation slot at the end of next year.”

That would be 11 years after Boeing officials anticipated the spacecraft would enter operational service for NASA when they announced the Starliner program in 2010.

Decision point

The next Starliner flight will probably transport only cargo to the ISS, not astronauts. But NASA hasn’t made any final decisions on the matter. The agency has enough crew rotation missions booked to fly on SpaceX’s Dragon spacecraft to cover the space station’s needs until well into 2027 or 2028.

“I think there are a lot of advantages, I would say, to fly the cargo flight first,” Stich said. “If we really look at the history of Starliner and Dragon, I think Dragon benefited a lot from having earlier [cargo] flights before the crew contract was let for the space station.”

One drawback of flying a Starliner cargo mission is that it will use up one of United Launch Alliance’s remaining Atlas V rockets currently earmarked for a future Starliner crew launch. That means Boeing would have to turn to another rocket to accomplish its full contract with NASA, which covers up to six crew missions.

While Boeing says Starliner can launch on several different rockets, the difficulty of adapting the spacecraft to a new launch vehicle, such as ULA’s Vulcan, shouldn’t be overlooked. Early in Starliner’s development, Boeing and ULA had to overcome an issue with unexpected aerodynamic loads discovered during wind tunnel testing. This prompted engineers to design an aerodynamic extension, or skirt, to go underneath the Starliner spacecraft on top of its Atlas V launcher.

Starliner has suffered delays from the beginning. A NASA budget crunch in the early 2010s pushed back the program about two years, but the rest of the schedule slips have largely fallen on Boeing’s shoulders. The setbacks included a fuel leak and fire during a critical ground test, parachute problems, a redesign to accommodate unanticipated aerodynamic forces, and a computer timing error that cut short Starliner’s first attempt to reach the space station in 2019.

This all culminated in the program’s first test flight with astronauts last summer. But after running into helium leaks and overheating thrusters, the mission ended with Starliner returning to Earth empty, while the spacecraft’s two crew members remained on the International Space Station until they could come home on a SpaceX Dragon spacecraft this year.

The outcome was a stinging disappointment for Boeing. Going into last year’s crew test flight, Boeing appeared to be on the cusp of joining SpaceX and finally earning revenue as one of NASA’s certified crew transportation providers for the ISS.

For several months, Boeing officials were strikingly silent on Starliner’s future. The company declined to release any statements on their long-term commitment to the program, and a Boeing program manager unexpectedly withdrew from a NASA press conference marking the end of the Starliner test flight last September.

Kelly Ortberg, Boeing’s president and CEO, testifies before the Senate Commerce, Science, and Transportation Committee on April 2, 2025, in Washington, DC. Credit: Win McNamee/Getty Images

But that has changed in the last few months. Kelly Ortberg, who took over as Boeing’s CEO last year, told CNBC in April that the company planned “more missions on Starliner” and said work to overcome the thruster issues the spacecraft encountered last year is “pretty straightforward.”

“We know what the problems were, and we’re making corrective actions,” Ortberg said. “So, we hope to do a few more flights here in the coming years.”

Task and purpose

NASA officials remain eager for Starliner to begin these regular crew rotation flights, even as its sole destination, the ISS, enters its sunset years. NASA and its international partners plan to decommission and scuttle the space station in 2030 and 2031, more than 30 years after the launch of the lab’s first module.

NASA’s desire to bring Starliner online has nothing to do with any performance issues with SpaceX, the agency’s other commercial crew provider. SpaceX has met or exceeded all of NASA’s expectations in 11 long-duration flights to the ISS with its Dragon spacecraft. Since its first crew flight in 2020, SpaceX has established a reliable cadence with Dragon missions serving NASA and private customers.

However, there are some questions about SpaceX’s long-term plans for the Dragon program, and those concerns didn’t suddenly spring up last month, when SpaceX founder and chief executive Elon Musk suggested on X that SpaceX would “immediately” begin winding down the Dragon program. The suggestion came as Musk and President Donald Trump exchanged threats and insults on social media amid a feud as the one-time political allies had a dramatic falling out months into Trump’s second term in the White House.

In a subsequent post on X, Musk quickly went back on his threat to soon end the Dragon program. SpaceX officials participating in NASA press conferences in the last few weeks have emphasized the company’s dedication to human spaceflight without specifically mentioning Dragon. SpaceX’s fifth and final human-rated Dragon capsule debuted last month on its first flight to the ISS.

“I would say we’re pretty committed to the space business,” said Bill Gerstenmaier, SpaceX’s vice president of build and flight reliability. “We’re committed to flying humans in space and doing it safely.”

There’s a kernel of truth behind Musk’s threat to decommission Dragon. Musk has long had an appetite to move on from the Dragon program and pivot more of SpaceX’s resources to Starship, the company’s massive next-generation rocket. Starship is envisioned by SpaceX as an eventual replacement for Dragon and the Falcon 9 launcher.

A high-resolution commercial Earth-imaging satellite owned by Maxar captured this view of the International Space Station on June 7, 2024, with Boeing’s Starliner capsule docked at the lab’s forward port (lower right). Credit: Satellite image (c) 2024 Maxar Technologies

NASA hopes commercial space stations can take over for the ISS after its retirement, but there’s no guarantee SpaceX will still be flying Dragon in the 2030s. This injects some uncertainty into plans for commercial space stations.

One possible scenario is that, sometime in the 2030s, the only options for transporting people to and from commercial space stations in low-Earth orbit could be Starliner and Starship. We’ll discuss the rationale for this scenario later in this story.

While the cost of a seat on SpaceX’s Dragon is well known, there’s low confidence in the price of a ticket to low-Earth orbit on Starliner or Starship. What’s more, some of the commercial outposts may be incompatible with Starship because of its enormous mass, which could overcome the ability of a relatively modest space station to control its orientation. NASA identified this as an issue with its Gateway mini-space station in development to fly in orbit around the Moon.

It’s impossible to predict when SpaceX will pull the plug on Dragon. The same goes with Boeing and Starliner. But NASA and other customers are interested in buying more Dragon flights.

If SpaceX can prove Starship is safe enough to launch and land with people onboard, Dragon’s days will be numbered. But Starship is likely at least several years from being human-rated for flights to and from low-Earth orbit. NASA’s contract with SpaceX to develop a version of Starship to land astronauts on the Moon won’t require the ship to be certified for launches and landings on Earth. In some ways, that’s a more onerous challenge than the Moon mission because of the perils of reentering Earth’s atmosphere, which Starship won’t need to endure for a lunar landing, and the ship’s lack of a launch abort system.

Once operational, Starship is designed to carry significantly more cargo and people than Falcon 9 and Dragon, but it’s anyone’s guess when it might be ready for crew missions. Until then, if SpaceX wants to have an operational human spaceflight program, it’s Dragon or bust.

For the International Space Station, it’s also Dragon or bust, at least until Boeing gets going. SpaceX’s capsules are the only US vehicles certified to fly to space with NASA astronauts, and any more US government payments to Russia to launch Americans on Soyuz missions would be politically unpalatable.

From the start of the commercial crew program, NASA sought two contractors providing their own means of flying to and from the ISS. The main argument for this “dissimilar redundancy” was to ensure NASA could still access the space station in the event of a launch failure or some other technical problem. The same argument could be made now that NASA needs two options to avoid being at the whim of one company’s decisions.

Stretching out

All of this is unfolding as the Trump administration seeks to slash funding for the International Space Station, cut back on the lab’s research program, and transition to “minimal safe operations” for the final few years of its life. Essentially, the space station would limp to the finish line, perhaps with a smaller crew than the seven-person staff living and working in it today.

At the end of this month, SpaceX is scheduled to launch the Crew-11 mission—the 12th Dragon crew mission for NASA and the 11th fully operational crew ferry flight to the ISS. Two Americans, one Japanese astronaut, and a Russian cosmonaut will ride to the station for a stay of at least six months.

NASA’s existing contract with SpaceX covers four more long-duration flights to the space station with Dragon, including the mission set to go on July 31.

One way NASA can save money in the space station’s budget is by simply flying fewer missions. Stich said Thursday that NASA is working with SpaceX to extend the Dragon spacecraft’s mission duration limit from seven months to eight months. The recertification of Dragon for a longer mission could be finished later this year, allowing NASA to extend Crew-11’s stay at the ISS if needed. Over time, longer stays mean fewer crew rotation missions.

“We can extend the mission in real-time as needed as we better understand… the appropriations process and what that means relative to the overall station manifest,” Stich said.

Boeing’s Starliner spacecraft backs away from the International Space Station on September 6, 2024, without its crew. Credit: NASA

Boeing’s fixed-price contract with NASA originally covered an unpiloted test flight of Starliner, a demonstration flight with astronauts, and then up to six operational missions delivering crews to the ISS. But NASA has only given Boeing the “Authority To Proceed” for three of its six potential operational Starliner missions. This milestone, known as ATP, is a decision point in contracting lingo where the customer—in this case, NASA—places a firm order for a deliverable. NASA has previously said it awards these task orders about two to three years prior to a mission’s launch.

If NASA opts to go to eight-month missions on the ISS with Dragon and Starliner, the agency’s firm orders for three Boeing missions and four more SpaceX crew flights would cover the agency’s needs into early 2030, not long before the final crew will depart the space station.

Stich said NASA officials are examining their options. These include whether NASA should book more crew missions with SpaceX, authorize Boeing to prepare for additional Starliner flights beyond the first three, or order no more flights at all.

“As we better understand the budget and better understand what’s in front of us, we’re working through that,” Stich said. “It’s really too early to speculate how many flights we’ll fly with each provider, SpaceX and Boeing.”

Planning for the 2030s

NASA officials also have an eye for what happens after 2030. The agency has partnered with commercial teams led by Axiom, Blue Origin, and Voyager Technologies on plans for privately owned space stations in low-Earth orbit to replace some of the research capabilities lost with the end of the ISS program.

The conventional wisdom goes that these new orbiting outposts will be less expensive to operate than the ISS, making them more attractive to commercial clients, ranging from pharmaceutical research and in-space manufacturing firms to thrill-seeking private space tourists. NASA, which seeks to maintain a human presence in low-Earth orbit as it turns toward the Moon and Mars, will initially be an anchor customer until the space stations build up more commercial demand.

These new space stations will need a way to receive cargo and visitors. NASA wants to preserve the existing commercial cargo and crew transport systems so they’re available for commercial space stations in the 2030s. Stich said NASA is looking at transferring the rights for any of the agency’s commercial crew missions that don’t fly to ISS over to the commercial space stations. Among NASA’s two commercial crew providers, it currently looks more likely that Boeing’s contract will have unused capacity than SpaceX’s when the ISS program ends.

This is a sweetener NASA could offer to its stable of private space station developers as they face other hurdles in getting their hardware off the ground. It’s unclear whether a business case exists to justify the expense of building and operating a commercial outpost in orbit or if the research and manufacturing customers that could use a private space station might find a cheaper option in robotic flying laboratories, such as those being developed by Varda Space Industries.

A rendering of Voyager’s Starlab space station. Credit: Voyager Space

NASA’s policies haven’t helped matters. Analysts say NASA’s financial support for private space station developers has lagged, and the agency’s fickle decision-making on when to retire the International Space Station has made private fundraising more difficult. It’s not a business for the faint-hearted. For example, Axiom has gone through several rounds of layoffs in the last year.

The White House’s budget request for fiscal year 2026 proposes a 25 percent cut to NASA’s overall budget, but the funding line for commercial space stations is an area marked for an increase. Still, there’s a decent chance that none of the proposed commercial outposts will be flying when the ISS crashes back to Earth. In that event, China would be the owner and operator of the only space station in orbit.

At least at first, transportation costs will be the largest expense for any company that builds and operates a privately owned space station. It costs NASA about 40 percent more each year to ferry astronauts and supplies to and from the ISS than it does to operate the space station. For a smaller commercial outpost with reduced operating costs, the gap will likely be even wider.

If Boeing can right the ship with Starliner and NASA offers a few prepaid crew missions to private space station developers, the money saved could help close someone’s business case and hasten the launch of a new era in commercial spaceflight.

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

The ISS is nearing retirement, so why is NASA still gung-ho about Starliner? Read More »

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Congress moves to reject bulk of White House’s proposed NASA cuts

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Fewer robots, more humans

The House version of NASA’s fiscal year 2026 budget includes $9.7 billion for exploration programs, a roughly 25 percent boost over NASA’s exploration budget for 2025, and 17 percent more than the Trump administration’s request in May. The text of the House bill released publicly doesn’t include any language explicitly rejecting the White House’s plan to terminate the SLS and Orion programs after two more missions.

Instead, it directs NASA to submit a five-year budget profile for SLS, Orion, and associated ground systems to “ensure a crewed launch as early as possible.” A five-year planning budget seems to imply that the House committee wants SLS and Orion to stick around. The White House budget forecast zeros out funding for both programs after 2028.

The House also seeks to provide more than $4.1 billion for NASA’s space operations account, a slight cut from 2025 but well above the White House’s number. Space operations covers programs like the International Space Station, NASA’s Commercial Crew Program, and funding for new privately owned space stations to replace the ISS.

Many of NASA’s space technology programs would also be salvaged in the House budget, which allocates $913 million for tech development, a reduction from the 2025 budget but still an increase over the Trump administration’s request.

The House bill’s cuts to science and space technology, though more modest than those proposed by the White House, would still likely result in cancellations and delays for some of NASA’s robotic space missions.

Rep. Grace Meng (D-NY), the senior Democrat on the House subcommittee responsible for writing NASA’s budget, called out the bill’s cut to the agency’s science portfolio.

“As other countries are racing forward in space exploration and climate science, this bill would cause the US to fall behind by cutting NASA’s account by over $1.3 billion,” she said Tuesday.

Lawmakers reported the Senate spending bill to the full Senate Appropriations Committee last week by voice vote. Members of the House subcommittee advanced their bill to the full committee Tuesday afternoon by a vote of 9-6.

The budget bills will next be sent to the full appropriations committees of each chamber for a vote and an opportunity for amendments, before moving on to the floor for a vote by all members.

It’s still early in the annual appropriations process, and a final budget bill is likely months away from passing both houses of Congress and heading to President Donald Trump’s desk for signature. There’s no guarantee Trump will sign any congressional budget bill, or that Congress will finish the appropriations process before this year’s budget runs out on September 30.

Congress moves to reject bulk of White House’s proposed NASA cuts Read More »

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NASA tested a new SLS booster that may never fly, and the end of it blew off

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NASA didn’t want to say much about one of the tests, and the other one lost its nozzle.

An uncontained plume of exhaust appeared near the nozzle of an SLS solid rocket booster moments before its nozzle was destroyed during a test-firing Thursday. Credit: NASA

NASA’s Space Launch System appears to have a finite shelf life. The Trump administration wants to cancel it after just three launches, while the preliminary text of a bill making its way through Congress would extend it to five flights.

But chances are low the Space Launch System will make it to nine flights, and if it does, it’s questionable that it would reach that point before 2040. The SLS rocket is a core piece of NASA’s plan to return US astronauts to the Moon under the Artemis program, but the White House seeks to cancel the program in favor of cheaper commercial alternatives.

For the second time in less than a week, NASA test-fired new propulsion hardware Thursday that the agency would need to keep SLS alive. Last Friday, a new liquid-fueled RS-25 engine ignited on a test stand at NASA’s Stennis Space Center in Mississippi. The hydrogen-fueled engine is the first of its kind to be manufactured since the end of the Space Shuttle program. This particular RS-25 engine is assigned to power the fifth flight of the SLS rocket, a mission known as Artemis V.

Then, on Thursday of this week, NASA and Northrop Grumman test-fired a new solid rocket booster in Utah. This booster features a new design that NASA would use to power SLS rockets beginning with the ninth mission, or Artemis IX. The motor tested on Thursday isn’t flight-worthy. It’s a test unit that engineers will use to gather data on the rocket’s performance.

While the engine test in Mississippi apparently went according to plan, the ground firing of the new solid rocket booster didn’t go quite as smoothly. Less than two minutes into the burn, the motor’s exhaust nozzle violently shattered into countless shards of debris. You can watch the moment in the YouTube video below.

At the start of the program nearly 15 years ago, NASA and its backers in Congress pitched the SLS rocket as the powerhouse behind a new era of deep space exploration. The Space Launch System, they said, would have the advantage of recycling old space shuttle engines and boosters, fast-tracking the new rocket’s path to the launch pad for less money than the cost of an all-new vehicle.

That didn’t pan out. Each Artemis mission costs $4.2 billion per flight, and that’s with shuttle-era engines and boosters that NASA and its contractors already have in their inventories. NASA’s 16 leftover shuttle main engines are enough for the first four SLS flights. NASA has leftover parts for eight pairs of solid rocket boosters.

It has been 10 years

Recognizing that shuttle-era parts will eventually run out, NASA signed a contract with Aerojet Rocketdyne to set the stage for the production of new RS-25 engines in 2015. NASA later ordered an initial batch of six RS-25 engines from Aerojet, then added 18 more to the order in 2020, at a price of about $100 million per engine. NASA and its contractor aim to reduce the cost to $70 million per engine, but even that figure is many times the cost of engines of comparable size and power: Blue Origin’s BE-4 and SpaceX’s Raptor.

Finally, NASA test-fired a new flight-rated RS-25 engine for the first time last week at Stennis Space Center. The agency has often provided a livestream of its engine tests at Stennis, but it didn’t offer the public any live video. And this particular test was a pretty big deal. L3Harris, which acquired Aerojet Rocketdyne in 2023, has finally reactivated the RS-25 production line after a decade and billions of dollars of funding.

In fact, NASA made no public statement about the RS-25 test until Monday, and the agency didn’t mention its assignment to fly on the Artemis V mission. If the Trump administration gets its way, the engine will never fly. Maybe that’s fine, but after so long with so much taxpayer investment, this is a milestone worth publicizing, if not celebrating.

L3Harris issued a press release Tuesday confirming the engine’s planned use on the fifth SLS mission. The engine completed a 500-second acceptance test, throttling up to 111 percent of rated thrust, demonstrating more power than engines that flew on the space shuttle or on the first SLS launch in 2022.

A new RS-25 engine, No. 20001, was installed on its test stand in Mississippi earlier this year. Credit: NASA

“This successful acceptance test shows that we’ve been able to replicate the RS-25’s performance and reliability, while incorporating modern manufacturing techniques and upgraded components such as the main combustion chamber, nozzle, and pogo accumulator assembly,” said Kristin Houston, president of space propulsion and power systems at Aerojet Rocketdyne, L3Harris. “Our propulsion technology is key to ensuring the United States leads in lunar exploration, creates a sustained presence on the Moon and does not cede this strategic frontier to other nations.”

The test-firing last Friday came a few days before the 50th anniversary of the first space shuttle main engine test at Stennis on June 24, 1975. That engine carried the serial number 0001. The new RS-25 engine is designated No. 20001.

Watch out

NASA followed last week’s low-key engine test with the test-firing of a solid-fueled booster at Northrop Grumman’s rocket test site in Promontory, Utah, on Thursday. Held in place on its side, the booster produced 3.9 million pounds of thrust, outclassing the power output of the existing boosters assigned to the first eight SLS missions.

Unlike the RS-25 firing at Stennis, NASA chose to broadcast the booster test. Everything appeared to go well until 1 minute and 40 seconds into the burn, when a fiery plume of super-hot exhaust appeared to burn through part of the booster’s structure just above the nozzle. Moments later, the nozzle disintegrated.

Solid rocket boosters can’t be turned off after ignition, and for better or worse, the motor continued firing until it ran out of propellant about 30 seconds later. The rocket sparked a fire in the hills overlooking the test stand.

This was the first test-firing of the Booster Obsolescence and Life Extension (BOLE) program, which aims to develop a higher-performance solid rocket booster for SLS missions. NASA awarded Northrop Grumman a $3.2 billion contract in 2021 to produce boosters with existing shuttle parts for five SLS missions (Artemis IV-VIII), and design, develop, and test a new booster design for Artemis IX.

The boosters produce more than 75 percent of the thrust required to propel the SLS rocket off the launch pad with NASA’s crewed Orion spacecraft on top. Four RS-25 engines power the core stage, collectively generating more than 2 million pounds of thrust.

Northrop Grumman calls the new booster “the largest and most powerful segmented solid rocket motor ever built for human spaceflight.”

One of the most significant changes with the BOLE booster design is that it replaces shuttle-era steel cases with carbon-fiber composite cases. Northrop says the new cases are lighter and stronger. It also replaces the booster’s hydraulic thrust vector control steering system with an electronic system. The propellant packed inside the booster is also different, using a mix that Northrop packs inside its commercial rocket motors instead of the recipe used for the space shuttle.

Northrop Grumman has had a tough time with rocket nozzles in recent years. In 2019, a test motor for the company’s now-canceled Omega rocket lost its nozzle during a test-firing in Utah. Then, last year, a smaller Northrop-made booster flying on United Launch Alliance’s Vulcan rocket lost its nozzle in flight. Vulcan’s guidance system and main engines corrected for the problem, and the rocket still achieved its planned orbit.

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

NASA tested a new SLS booster that may never fly, and the end of it blew off Read More »

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Rocket Report: The pitfalls of rideshare; China launches next Tiangong crew

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This week, engineers ground-tested upgrades for Blue Origin’s New Glenn and Europe’s Ariane 6.

A Long March 2F carrier rocket, carrying the Shenzhou 20 spacecraft and a crew of three astronauts, lifts off from the Jiuquan Satellite Launch Center in northwest China on April 24, 2025. Credit: Photo by Pedro Pardo/AFP via Getty Images

Welcome to Edition 7.41 of the Rocket Report! NASA and its contractors at Kennedy Space Center in Florida continue building a new mobile launch tower for the Space Launch System Block 1B rocket, a taller, upgraded version of the SLS rocket being used for the agency’s initial Artemis lunar missions. Workers stacked another segment of the tower a couple of weeks ago, and the structure is inching closer to its full height of 355 feet (108 meters). But this is just the start. Once the tower is fully assembled, it must be outfitted with miles of cabling, tubing, and piping and then be tested before it can support an SLS launch campaign. Last year, NASA’s inspector general projected the tower won’t be ready for a launch until the spring of 2029, and its costs could reach $2.7 billion. The good news, if you can call it that, is that there probably won’t be an SLS Block 1B rocket that needs to use it in 2029, whether it’s due to delays or cancellation.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Fresh details on Astra’s strategic pivot. Astra, the once high-flying rocket startup that crashed back to Earth with investors before going private last year, has unveiled new details about its $44 million contract with the Department of Defense, Space News reports. The DOD contract announced last year supports the development of Rocket 4, a two-stage, mobile launch vehicle with ambitions to deliver cargo across the globe in under an hour. While Astra’s ill-fated Rocket 3 focused on launching small satellites into low-Earth orbit, Astra wants to make Rocket 4 a military utility vehicle. Rocket 4 will still be able to loft conventional satellites, but Astra’s most lucrative contract for the new launch vehicle involves using the rocket for precise point-to-point delivery of up to 1,300 pounds (590 kilograms) of supplies from orbit via specialized reentry vehicles. The military has shown interest in developing a rocket-based rapid global cargo delivery system for several years, and it has a contract with SpaceX to study how the much larger Starship rocket could do a similar job.

Back from the brink… The Alameda, California-based company, which was delisted from Nasdaq in June 2024 after its shares collapsed, is now targeting the first test flight of Rocket 4 in 2026. Astra’s arrangement with the Defense Innovation Unit includes two milestones: one suborbital (point-to-point) and the other orbital, with the option to launch from a location outside the United States, as Astra is developing a mobile launcher. Chris Kemp, Astra’s co-founder and CEO, told Space News the orbital launch will likely originate from Australia. Astra’s first launches with the new-retired Rocket 3 vehicle were based in Alaska and Florida.

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The Army has a catchy name for its newest weapon. The Long Range Hypersonic Weapon has a new name: Dark Eagle. The US Army announced the popular name for the service’s quick strike missile this week. “Part of the name pays tribute to the eagle—a master hunter known for its speed, stealth and agility—due to the LRHW’s combination of velocity, accuracy, maneuverability, survivability and versatility,” the Army said in a press release. “In addition, the bald eagle—our national bird—represents independence, strength, and freedom.” The Dark Eagle is designed to strike targets with little or no warning via a hypersonic glide vehicle capable of maneuvering in the upper atmosphere after an initial launch with a conventional missile. The hypersonic weapon’s ability to overcome an adversary’s air and missile defenses is embodied in the word “dark” in Dark Eagle, the Army said.

Flying again soon… The Army tested the hypersonic weapon’s “all-up round” during a missile launch from Cape Canaveral, Florida, in December. The test was delayed more than a year due to unspecified issues. The Army appears to be preparing for another Dark Eagle test from Florida’s Space Coast as soon as Friday, according to airspace and maritime warning notices in the Atlantic Ocean. (submitted by EllPeaTea)

Northrop’s niche with Minotaur. Ars mentioned in last week’s Rocket Report that Northrop Grumman’s Minotaur IV rocket launched April 16 with a classified payload for the National Reconnaissance Office. This was the first Minotaur IV launch in nearly five years and the first orbital Minotaur launch from Vandenberg Space Force Base, California, in 14 years. The low-volume Minotaur IV uses solid rocket motors from the Air Force’s stockpile of retired Peacekeeper ballistic missiles, turning part of a weapon of mass destruction into, in this case, a tool to support the US government’s spy satellite agency. The Minotaur IV’s lift capability fits neatly between the capacity of smaller commercial rockets, like Firefly’s Alpha or Rocket Lab’s Electron, and larger rockets like SpaceX’s Falcon 9. The most recent Minotaur IV launch contract cost the Space Force roughly $30 million, more than a mission with Firefly but less than a dedicated ride on a Falcon 9.

Minotaur IV will keep flying… The Space Force has at least two more missions reserved to launch on the expendable Minotaur IV rocket. One of the missions will launch multiple small satellites for the US military’s Space Test Program, and the other will place a military weather satellite into orbit. Both missions will launch from California, with planning launch dates in 2026, a Space Systems Command spokesperson told Ars. “We do have multiple launches planned using Minotaur family launch vehicles between our OSP-4 (Orbital/Suborbital Program) and SRP-4 (Sounding Rocket Program) contracts,” the spokesperson said. “We will release more information on those missions as we get closer to launch.” The Commercial Space Act of 1998 prohibits the use of surplus ICBM motors for commercial launches and limits their use to only specific kinds of military launches. The restrictions were intended to encourage NASA and commercial satellite operators to use privately developed launch vehicles.

NASA’s launch prices have somehow gone up. In an era of reusable rockets and near-daily access to space, NASA is still paying more than it did 30 years ago to launch missions into orbit, according to a study soon to be published in the scientific journal Acta Astronautica. Adjusted for inflation, the prices NASA pays for launch services rose at an annual average rate of 2.82 percent from 1996 to 2024, the report says. “Furthermore, there is no evidence of shift in the launch service costs trend after the introduction of a new launch service provider [SpaceX] in 2016.” Ars analyzed NASA’s launch prices in a story published Thursday.

Why is this? … One might think SpaceX’s reuse of Falcon 9 rocket components would drive down launch prices, but no. Rocket reuse and economies of scale have significantly reduced SpaceX’s launch costs, but the company is charging NASA roughly the same as it did before booster reuse became commonplace. There are a few reasons this is happening. One is that SpaceX hasn’t faced any meaningful competition for NASA launch contracts in the last six years. That should change soon with the recent debuts of United Launch Alliance’s Vulcan rocket and Blue Origin’s New Glenn launcher. NASA levies additional requirements on its commercial launch providers, and the agency must pay for them. These include schedule priority, engineering oversight, and sometimes special payload cleanliness requirements and the choice of a particular Falcon 9 booster from SpaceX’s inventory.

What’s holding up ULA’s next launch? After poor weather forced ULA to scrub a launch attempt on April 9, the company will have to wait nearly three weeks for another try to launch an Atlas V rocket with Amazon’s first full-up load of 27 Kuiper broadband satellites, Ars reports. The rocket and satellites are healthy, according to ULA. But the military-run Eastern Range at Cape Canaveral Space Force Station, Florida, is unable to accommodate ULA until Monday, April 28. The Space Force is being unusually cagey about the reasons for the lengthy delay, which isn’t affecting SpaceX launches to the same degree.

Finally, a theory… The publishing of airspace and maritime warning notices for an apparent test launch of the Army’s Long Range Hypersonic Weapon, or Dark Eagle, might explain the range’s unavailability. The test launch could happen as soon as Friday, and offshore keep-out zones cover wide swaths of the Atlantic Ocean. If this is the reason for the long Atlas V launch delay, we still have questions. If this launch is scheduled for Friday, why has it kept ULA from launching the last few weeks? Why was SpaceX permitted to launch multiple times in the same time period? And why didn’t the first test flight of the Dark Eagle missile in December result in similar lengthy launch delays on the Eastern Range?

Shenzhou 20 bound for Tiangong. A spaceship carrying three astronauts docked Thursday with China’s space station in the latest crew rotation, approximately six hours after their launch on a Long March 2F rocket from the Gobi Desert, the Associated Press reports. The Shenzhou 20 mission is commanded by Chen Dong, who is making his third flight. He is accompanied by fighter pilot Chen Zhongrui and engineer Wang Jie, both making their maiden voyages. They will replace three astronauts currently on the Chinese Tiangong space station. Like those before them, they will stay on board for roughly six months.

Finding a rhythm… China’s human spaceflight missions have launched like clockwork since the country’s first domestic astronaut launch in 2003. Now, with the Tiangong space station fully operational, China is launching fresh crews at six-month intervals. While in space, the astronauts will conduct experiments in medical science and new technologies and perform spacewalks to carry out maintenance and install new equipment. Their tasks will include adding space debris shielding to the exterior of the Tiangong station. (submitted by EllPeaTea)

SpaceX resupplies the ISS. SpaceX launched an uncrewed Cargo Dragon spacecraft to the International Space Station early Monday on a resupply mission with increased importance after a transportation mishap derailed a flight by another US cargo ship, Spaceflight Now reports. The Dragon cargo vessel docked at the space station early Tuesday with 4,780 pounds (2,168 kilograms) of pressurized cargo and 1,653 pounds (750 kilograms) of unpressurized payloads in the vehicle’s trunk. NASA adjusted the Dragon spacecraft’s payload because an upcoming flight by Northrop Grumman’s Cygnus supply freighter was canceled after the Cygnus cargo module was damaged during transport to the launch site.

Something strange… The payloads aboard this Dragon cargo mission—the 32nd by SpaceX—include normal things like fresh food (exactly 1,262 tortillas), biomedical and pharmaceutical experiments, and the technical demonstration of a new atomic clock. However, there’s something onboard nobody at NASA or SpaceX wants to talk about. A payload package named STP-H10 inside Dragon’s trunk section will be installed on a mounting post outside of the space station to perform a mission for the US military’s Space Test Program. STP-H10 wasn’t mentioned in NASA’s press kit for this mission, and SpaceX didn’t show the usual views of Dragon’s trunk when the spacecraft deployed from its Falcon 9 rocket shortly after launch. These kinds of Space Test Program experiment platforms have launched to the ISS before without any secrecy. Stranger still is the fact that the STP-H10 experiments are unclassified. You can see the list here. (submitted by EllPeaTea)

There are some drawbacks to rideshare. SpaceX launched its third “Bandwagon” rideshare mission into a mid-inclination orbit Monday evening from Cape Canaveral Space Force Station, Space News reports. The payloads included a South Korean military radar spy satellite, a small commercial weather satellite, and the most interesting payload: an experimental reentry vehicle from a German startup named Atmos Space Cargo. The startup’s Phoenix vehicle, fitted with an inflatable heat shield, separated from the Falcon 9’s upper stage about 90 minutes after liftoff. Roughly a half-hour later, it began reentry for a splashdown in the South Atlantic Ocean, about 1,200 miles (2,000 kilometers) off the coast of Brazil. Until last month, the Phoenix vehicle was supposed to reenter over the Indian Ocean east of Madagascar, near the island of Réunion. The late change to the mission’s trajectory meant Atmos could not recover the spacecraft after splashdown.

Changes in longitude… Five weeks before the launch, SpaceX informed Atmos of a change in trajectory because of “operational constraints” of the primary payload, a South Korean reconnaissance satellite. Smaller payloads on rideshare launches benefit from lower launch prices, but their owners have no control over the schedule or trajectory of the launch. The change for this mission resulted in a splashdown well off the coast of Brazil, ruling out any attempt to recover Phoenix after splashdown. It also meant a steeper reentry than previously planned, creating higher loads on the spacecraft. The company lined up new ground stations in South America to communicate with the spacecraft during key phases of flight leading up to reentry. In addition, it chartered a plane to attempt to collect data during reentry, but the splashdown location was beyond the range of the aircraft. Some data suggests that the heat shield inflated as planned, but Atmos’s CEO said the company needed more time to analyze the data it had, adding that it was “very difficult” to get data from Phoenix in the final phases of its flight, given its distance from ground stations.

Ariane 6 is gonna need a bigger booster. A qualification motor for an upgraded solid rocket booster for Europe’s Ariane 6 rocket successfully fired up for the first time on a test stand Thursday in Kourou, French Guiana, according to the European Space Agency. The new P160C solid rocket motor burned for more than two minutes, and ESA declared the test-firing a success. ESA’s member states approved the development of the P160C motor in 2022. The upgraded motor is about 3 feet (1 meter) longer than the P120C motor currently flying on the Ariane 6 rocket and carries about 31,000 pounds (14 metric tons) more solid propellant. The Ariane 6 rocket can fly with two or four of these strap-on boosters. Officials plan to introduce the P160C on Ariane 6 flights next year, giving the rocket’s heaviest version the ability to haul up to 4,400 pounds (2 metric tons) of additional cargo mass to orbit.

A necessary change… The heavier P160C solid rocket motor is required for Arianespace to fulfill its multi-mission launch contract with Amazon’s Project Kuiper satellite broadband network. Alongside similar contracts with ULA and Blue Origin, Amazon reserved 18 Kuiper launches on Ariane 6 rockets, and 16 of them must use the upgraded P160C booster to deliver additional Kuiper satellites to orbit. The P160C is a joint project between ArianeGroup and Avio, which will use the same motor design on Europe’s smaller Vega C rocket to improve its performance. (submitted by EllPeaTea)

Progress toward the second flight of New Glenn. Blue Origin CEO Dave Limp said his team completed a full-duration 15-second hot-fire test Thursday of the upper stage for the company’s second New Glenn rocket. In a post on X, Limp wrote that the upper stage for the next New Glenn flight will have “enhanced performance.” The maximum power of its hydrogen-fueled BE-3U engine will increase from 173,000 pounds to 175,000 pounds of thrust. Two BE-3U engines fly on New Glenn’s second stage.

A good engine… The BE-3U engine is a derivative of the BE-3 engine flying on Blue Origin’s suborbital New Shepard rocket. Limp wrote that the upper stage on the first New Glenn launch in January “performed remarkably” and achieved an orbital injection with less than 1 percent deviation from its target. So when will New Glenn launch again? We’ve heard late spring, June, or October, depending on the source. I’ll note that Blue Origin test-fired the New Glenn upper stage for the rocket’s first flight about four months before it launched.

Next three launches

April 27: Alpha | “Message in a Booster” | Vandenberg Space Force Base, California | 13: 37 UTC

April 27: Long March 3B/E | Unknown Payload | Xichang Satellite Launch Center, China | 15: 55 UTC

April 27: Falcon 9 | Starlink 11-9 | Vandenberg Space Force Base, California | 20: 55 UTC

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Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: The pitfalls of rideshare; China launches next Tiangong crew Read More »

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A Chinese-born crypto tycoon—of all people—changed the way I think of space

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“Are we the first generation of digital nomad in space?”

Chun Wang orbits the Earth inside the cupola of SpaceX’s Dragon spacecraft. Credit: Chun Wang via X

For a quarter-century, dating back to my time as a budding space enthusiast, I’ve watched with a keen eye each time people have ventured into space.

That’s 162 human spaceflight missions since the beginning of 2000, ranging from Space Shuttle flights to Russian Soyuz missions, Chinese astronauts’ first forays into orbit, and commercial expeditions on SpaceX’s Dragon capsule. Yes, I’m also counting privately funded suborbital hops launched by Blue Origin and Virgin Galactic.

Last week, Jeff Bezos’ Blue Origin captured headlines—though not purely positive—with the launch of six women, including pop star Katy Perry, to an altitude of 66 miles (106 kilometers). The capsule returned to the ground 10 minutes and 21 seconds later. It was the first all-female flight to space since Russian cosmonaut Valentina Tereshkova’s solo mission in 1963.

Many commentators criticized the flight as a tone-deaf stunt or a rich person’s flex. I won’t make any judgments, except to say two of the passengers aboard Blue Origin’s capsule—Aisha Bowe and Amanda Nguyen—have compelling stories worth telling.

Immerse yourself

Here’s another story worth sharing. Earlier this month, an international crew of four private astronauts took their own journey into space aboard a Dragon spacecraft owned and operated by Elon Musk’s SpaceX. Like Blue Origin’s all-female flight, this mission was largely bankrolled by a billionaire.

Actually, it was a couple of billionaires. Musk used his fortune to fund a large portion of the Dragon spacecraft’s development costs alongside a multibillion-dollar contribution from US taxpayers. Chun Wang, a Chinese-born cryptocurrency billionaire, paid SpaceX an undisclosed sum to fly one of SpaceX’s ships into orbit with three of his friends.

So far, this seems like another story about a rich guy going to space. This is indeed a major part of the story, but there’s more to it. Chun, now a citizen of Malta, named the mission Fram2 after the Norwegian exploration ship Fram used for polar expeditions at the turn of the 20th century. Following in the footsteps of Fram, which means “forward” in Norwegian, Chun asked SpaceX if he could launch into an orbit over Earth’s poles to gain a perspective on our planet no human eyes had seen before.

Joining Chun on the three-and-a-half-day Fram2 mission were Jannicke Mikkelsen, a Norwegian filmmaker and cinematographer who took the role of vehicle commander. Rabea Rogge, a robotics researcher from Germany, took the pilot’s seat and assisted Mikkelsen in monitoring the spacecraft’s condition in flight. Wang and Eric Philips, an Australian polar explorer and guide, flew as “mission specialists” on the mission.

Chun’s X account reads like a travelogue, with details of each jet-setting jaunt around the world. His propensity for sharing travel experiences extended into space, and I’m grateful for it.

The Florida peninsula, including Kennedy Space Center and Cape Canaveral, through the lens of Chun’s iPhone. Credit: Chun Wang via X

Usually, astronauts might share their reflections from space by writing posts on social media, or occasionally sharing pictures and video vignettes from the International Space Station (ISS). This, in itself, is a remarkable change from the way astronauts communicated with the public from space just 15 years ago.

Most of these social media posts involve astronauts showcasing an experiment they’re working on or executing a high-flying tutorial in physics. Often, these videos include acrobatic backflips or show the novelty of eating and drinking in microgravity. Some astronauts, like Don Pettit, who recently came home from the ISS, have a knack for gorgeous orbital photography.

Chun’s videos offer something different. They provide an unfiltered look into how four people live inside a spacecraft with an internal volume comparable to an SUV, and the awe of seeing something beautiful for the first time. His shares have an intimacy, authenticity, and most importantly, an immediacy I’ve never seen before in a video from space.

One of the videos Chun recorded and posted to X shows the Fram2 crew members inside Dragon the day after their launch. The astronauts seem to be enjoying themselves. Their LunchBot meal kits float nearby, and the capsule’s makeshift trash bin contains Huggies baby wipes and empty water bottles, giving the environment a vibe akin to a camping trip, except for the constant hum of air fans.

Later, Chun shared a video of the crew opening the hatch leading to Dragon’s cupola window, a plexiglass extension with panoramic views. Mikkelsen and Chun try to make sense of what they’re seeing.

“Oh, Novaya Zemlya, do you see it?” Mikkelsen asks. “Yeah. Yeah. It’s right here,” Chun replies. “Oh, damn. Oh, it is,” Mikkelsen says.

Chun then drops a bit of Cold War trivia. “The largest atomic bomb was tested here,” he says. “And all this ice. Further north, the Arctic Ocean. The North Pole.”

Flight Day 3 pic.twitter.com/vLlbAKIOvl

— Chun (@satofishi) April 3, 2025

On the third day of the mission, the Dragon spacecraft soared over Florida, heading south to north on its pole-to-pole loop around the Earth. “I can see our launch pad from here,” Mikkelsen says, pointing out NASA’s Kennedy Space Center several hundred miles away.

Flying over our launch site. pic.twitter.com/eHatUsOJ20

— Chun (@satofishi) April 3, 2025

Finally, Chun capped his voyage into space with a 30-second clip from his seat inside Dragon as the spacecraft fires thrusters for a deorbit burn. The capsule’s small rocket jets pulsed repeatedly to slow Dragon’s velocity enough to drop out of orbit and head for reentry and splashdown off the coast of California.

Lasers in LEO

It wasn’t only Chun’s proclivity for posting to social media that made this possible. It was also SpaceX’s own Starlink Internet network, which the Dragon spacecraft connected to with a “Plug and Plaser” terminal mounted in the capsule’s trunk. This device allowed Dragon and its crew to transmit and receive Internet signals through a laser link with Starlink satellites orbiting nearby.

Astronauts have shared videos similar to those from Fram2 in the past, but almost always after they are back on Earth, and often edited and packaged into a longer video. What’s unique about Chun’s videos is that he was able to immediately post his clips, some of which are quite long, to social media via the Starlink Internet network.

“With a Starlink laser terminal in the trunk, we can theoretically achieve speeds up to 100 or more gigabits per second,” said Jon Edwards, SpaceX’s vice president for Falcon launch vehicles, before the Fram2 mission’s launch. “For Fram2, we’re expecting around 1 gigabit per second.”

Compare this with the connectivity available to astronauts on the International Space Station, where crews have access to the Internet with uplink speeds of about 4 to 6 megabits per second and 500 kilobits to 1 megabit per second of downlink, according to Sandra Jones, a NASA spokesperson. The space station communications system provides about 1 megabit per second of additional throughput for email, an Internet telephone, and video conferencing. There’s another layer of capacity for transmitting scientific and telemetry data between the space station and Mission Control.

So, Starlink’s laser connection with the Dragon spacecraft offers roughly 200 to 2,000 times the throughput of the Internet connection available on the ISS. The space station sends and receives communication signals, including the Internet, through NASA’s fleet of Tracking and Data Relay Satellites.

The laser link is also cheaper to use. NASA’s TDRS relay stations are dedicated to providing communication support for the ISS and numerous other science missions, including the Hubble Space Telescope, while Dragon plugs into the commercial Starlink network serving millions of other users.

SpaceX tested the Plug and Plaser device for the first time in space last year on the Polaris Dawn mission, which was most notable for the first fully commercial spacewalk in history. The results of the test were “phenomenal,” said Kevin Coggins, NASA’s deputy associate administrator for Space Communications and Navigation.

“They have pushed a lot of data through in these tests to demonstrate their ability to do data rates just as high as TDRS, if not higher,” Coggins said in a recent presentation to a committee of the National Academies.

Artist’s illustration of a laser optical link between a Dragon spacecraft and a Starlink satellite. Credit: SpaceX

Edwards said SpaceX wants to make the laser communication capability available for future Dragon missions and commercial space stations that may replace the ISS. Meanwhile, NASA is phasing out the government-owned TDRS network. Coggins said NASA’s relay satellites in geosynchronous orbit will remain active through the remaining life of the International Space Station, and then will be retired.

“Many of these spacecraft are far beyond their intended service life,” Coggins said. “In fact, we’ve retired one recently. We’re getting ready to retire another one. In this period of time, we’re going to retire TDRSs pretty often, and we’re going to get down to just a couple left that will last us into the 2030s.

“We have to preserve capacity as the constellation gets smaller, and we have to manage risks,” Coggins said. “So, we made a decision on November 8, 2024, that no new users could come to TDRS. We took it out of the service catalog.”

NASA’s future satellites in Earth orbit will send their data to the ground through a commercial network like Starlink. The agency has agreements worth more than $278 million with five companies—SpaceX, Amazon, Viasat, SES, and Telesat—to demonstrate how they can replace and improve on the services currently provided by TDRS (pronounced “tee-dress”).

These companies are already operating or will soon deploy satellites that could provide radio or laser optical communication links with future space stations, science probes, and climate and weather monitoring satellites. “We’re not paying anyone to put up a constellation,” Coggins said.

After these five companies complete their demonstration phase, NASA will become a subscriber to some or all of their networks.

“Now, instead of a 30-year-old [TDRS] constellation and trying to replenish something that we had before, we’ve got all these new capabilities, all these new things that weren’t possible before, especially optical,” Coggins said. “That’s going to that’s going to mean so much with the volume and quality of data that you’re going to be able to bring down.”

Digital nomads

Chun and his crewmates didn’t use the Starlink connection to send down any prize-winning discoveries about the Universe, or data for a comprehensive global mapping survey. Instead, the Fram2 crew used the connection for video calls and text messages with their families through tablets and smartphones linked to a Wi-Fi router inside the Dragon spacecraft.

“Are we the first generation of digital nomad in space?” Chun asked his followers in one X post.

“It was not 100 percent available, but when it was, it was really fast,” Chun wrote of the Internet connection in an email to Ars. He told us he used an iPhone 16 Pro Max for his 4K videos. From some 200 miles (300 kilometers) up, the phone’s 48-megapixel camera, with a simulated optical zoom, brought out the finer textures of ice sheets, clouds, water, and land formations.

While the flight was fully automated, SpaceX trained the Fram2 crew how to live and work inside the Dragon spacecraft and take over manual control if necessary. None of Fram2 crew members had a background in spaceflight or in any part of the space industry before they started preparing for their mission. Notably, it was the first human spaceflight mission to low-Earth orbit without a trained airplane pilot onboard.

Chun Wang, far right, extends his arm to take an iPhone selfie moments after splashdown in the Pacific Ocean. Credit: SpaceX

Their nearly four days in orbit was largely a sightseeing expedition. Alongside Chun, Mikkelsen put her filmmaking expertise to use by shooting video from Dragon’s cupola. Before the flight, Mikkelsen said she wanted to create an immersive 3D account of her time in space. In some of Wang’s videos, Mikkelsen is seen working with a V-RAPTOR 8K VV camera from Red Digital Cinema, a device that sells for approximately $25,000, according to the manufacturer’s website.

The crew spent some of their time performing experiments, including the first X-ray of a human in space. Scientists gathered some useful data on the effects of radiation on humans in space because Fram2 flew in a polar orbit, where the astronauts were exposed to higher doses of ionizing radiation than a person might see on the International Space Station.

After they splashed down in the Pacific Ocean at the end of the mission, the Fram2 astronauts disembarked from the Dragon capsule without the assistance of SpaceX ground teams, which typically offer a helping hand for balance as crews readjust to gravity. This demonstrated how people might exit their spaceships on the Moon or Mars, where no one will be there to greet them.

Going into the flight, Chun wanted to see Antarctica and Svalbard, the Norwegian archipelago where he lives north of the Arctic Circle. In more than 400 human spaceflight missions from 1961 until this year, nobody ever flew in an orbit directly over the poles. Sophisticated satellites routinely fly over the polar regions to take high-resolution imagery and measure things like sea ice.

The Fram2 astronauts’ observations of the Arctic and Antarctic may not match what satellites can see, but their experience has some lasting catchet, standing alone among all who have flown to space before.

“People often refer to Earth as a blue marble planet, but from our point of view, it’s more of a frozen planet,” Chun told Ars.

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Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Rocket Report: “No man’s land” in rocket wars; Isaacman lukewarm on SLS

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China’s approach to space junk is worrisome as it begins launching its own megaconstellations.

A United Launch Alliance Atlas V rocket rolls to its launch pad in Florida in preparation for liftoff with 27 satellites for Amazon’s Kuiper broadband network. Credit: United Launch Alliance

Welcome to Edition 7.39 of the Rocket Report! Not getting your launch fix? Buckle up. We’re on the cusp of a boom in rocket launches as three new megaconstellations have either just begun or will soon begin deploying thousands of satellites to enable broadband connectivity from space. If the megaconstellations come to fruition, this will require more than a thousand launches in the next few years, on top of SpaceX’s blistering Starlink launch cadence. We discuss the topic of megaconstellations in this week’s Rocket Report.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

So, what is SpinLaunch doing now? Ars Technica has mentioned SpinLaunch, the company that literally wants to yeet satellites into space, in previous Rocket Report newsletters. This company enjoyed some success in raising money for its so-crazy-it-just-might-work idea of catapulting rockets and satellites into the sky, a concept SpinLaunch calls “kinetic launch.” But SpinLaunch is now making a hard pivot to small satellites, a move that, on its face, seems puzzling after going all-in on kinetic launch and even performing several impressive hardware tests, throwing a projectile to altitudes of up to 30,000 feet. Ars got the scoop, with the company’s CEO detailing why and how it plans to build a low-Earth orbit telecommunications constellation with 280 satellites.

Traditional versus kinetic … The planned constellation, named Meridian, is an opportunity for SpinLaunch to diversify away from being solely a launch company, according to David Wrenn, the company’s CEO. We’ve observed this in a number of companies that started out as rocket developers before branching out to satellite manufacturing or space services. Wrenn said SpinLaunch could loft all of the Meridian satellites on a single large conventional rocket, or perhaps two medium-lift rockets, and then maintain the constellation with its own kinetic launch system. A satellite communications network presents a better opportunity for profit, Wrenn said. “The launch market is relatively small compared to the economic potential of satellite communication,” he said. “Launch has generally been more of a cost center than a profit center. Satcom will be a much larger piece of the overall industry.”

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Peter Beck suggests Electron is here to stay. The conventional wisdom is that the small launch vehicle business isn’t a big moneymaker. There is really only one company, Rocket Lab, that has gained traction in selling dedicated rides to orbit for small satellites. Rocket Lab’s launcher, Electron, can place payloads of up to a few hundred pounds into orbit. As soon as Rocket Lab had some success, SpaceX began launching rideshare missions on its much larger Falcon 9 rocket, cobbling together dozens of satellites on a single vehicle to spread the cost of the mission among many customers. This offers customers a lower price point than buying a dedicated launch on Electron. But Peter Beck, Rocket Lab’s founder and CEO, says his company has found a successful market providing dedicated launches for small satellites, despite price pressure from SpaceX, Space News reports. “Dedicated small launch is a real market, and it should not be confused with rideshare,” he argued. “It’s totally different.”

No man’s land … Some small satellite companies that can afford the extra cost of a dedicated launch realize the value of controlling their schedule and orbit, traits that a dedicated launch offers over a rideshare, Beck said. It’s easy to blame SpaceX for undercutting the prices of Rocket Lab and other players in this segment of the launch business, but Beck said companies that have failed or withdrawn from the small launch market didn’t have a good business plan, a good product, or good engineering. He added that the capacity of the Electron vehicle is well-suited for dedicated launch, whereas slightly larger rockets in the one-ton-to-orbit class—a category that includes Firefly Aerospace’s Alpha and Isar Aerospace’s Spectrum rockets—are an ill fit. The one-ton performance range is “no man’s land” in the market, Beck said. “It’s too small to be a useful rideshare mission, and it’s too big to be a useful dedicated rocket” for smallsats. (submitted by EllPeaTea)

ULA scrubs first full-on Kuiper launch. A band of offshore thunderstorms near Florida’s Space Coast on Wednesday night forced United Launch Alliance to scrub a launch attempt of the first of dozens of missions on behalf of its largest commercial customer, Amazon, Spaceflight Now reports. The mission will use an Atlas V rocket to deploy 27 satellites for Amazon’s Project Kuiper network. It’s the first launch of what will eventually be more than 3,200 operational Kuiper satellites beaming broadband connectivity from space, a market currently dominated by SpaceX’s Starlink. As of Thursday, ULA hadn’t confirmed a new launch date, but airspace warning notices released by the FAA suggest the next attempt might occur Monday, April 14.

What’s a few more days? … This mission has been a long time coming. Amazon announced the Kuiper megaconstellation in 2019, and the company says it’s investing at least $10 billion in the project (the real number may be double that). Problems in manufacturing the Kuiper satellites, which Amazon is building in-house, delayed the program’s first full-on launch by a couple of years. Amazon launched a pair of prototype satellites in 2023, but the operational versions are different, and this mission fills the capacity of ULA’s Atlas V rocket. Amazon has booked more than 80 launches with ULA, Arianespace, Blue Origin, and SpaceX to populate the Kuiper network. (submitted by EllPeaTea)

Space Force swaps ULA for SpaceX. For the second time in six months, SpaceX will deploy a US military satellite that was sitting in storage, waiting for a slot on United Launch Alliance’s launch schedule, Ars reports. Space Systems Command, which oversees the military’s launch program, announced Monday that it is reassigning the launch of a Global Positioning System satellite from ULA’s Vulcan rocket to SpaceX’s Falcon 9. This satellite, designated GPS III SV-08 (Space Vehicle-08), will join the Space Force’s fleet of navigation satellites beaming positioning and timing signals for military and civilian users around the world. The move allows the GPS satellite to launch as soon as the end of May, the Space Force said. The military executed a similar rocket swap for a GPS mission that launched on a Falcon 9 in December.

Making ULA whole … The Space Force formally certified ULA’s Vulcan rocket for national security missions last month, so Vulcan may finally be on the cusp of delivering for the military. But there are several military payloads in the queue to launch on Vulcan before GPS III SV-08, which was already completed and in storage at its Lockheed Martin factory in Colorado. Meanwhile, SpaceX is regularly launching Falcon 9 rockets with ample capacity to add the GPS mission to the manifest. In exchange for losing the contract to launch this particular GPS satellite, the Space Force swapped a future GPS mission that was assigned to SpaceX to fly on ULA’s Vulcan instead.

Russia launches a former Navy SEAL to space. Jonny Kim, a former Navy SEAL, Harvard Medical School graduate, and now a NASA astronaut, blasted off with two cosmonaut crewmates aboard a Russian Soyuz rocket early Tuesday, CBS News reports. Three hours later, Kim and his Russian crewmates—Sergey Ryzhikov and Alexey Zubritsky—chased down the International Space Station and moved in for a picture-perfect docking aboard their Soyuz MS-27 spacecraft. “It was the trip of a lifetime and an honor to be here,” Kim told flight controllers during a traditional post-docking video conference.

Rotating back to Earth … Ryzhikov, Zubritsky, and Kim joined a crew of seven living aboard the International Space Station, temporarily raising the lab’s crew complement to 10 people. The new station residents are replacing an outgoing Soyuz crew—Alexey Ovchinin, Ivan Wagner, and Don Pettit—who launched to the ISS last September and who plan to return to Earth aboard their own spacecraft April 19 to wrap up a 219-day stay in space. This flight continues the practice of launching US astronauts on Russian Soyuz missions, part of a barter agreement between NASA and the Russian space agency that also reserves a seat on SpaceX Dragon missions for Russian cosmonauts.

China is littering in LEO. China’s construction of a pair of communications megaconstellations could cloud low Earth orbit with large spent rocket stages for decades or beyond, Space News reports. Launches for the government’s Guowang and Shanghai-backed but more commercially oriented Qianfan (Thousand Sails) constellation began in the second half of 2024, with each planned to consist of over 10,000 satellites, demanding more than a thousand launches in the coming years. Placing this number of satellites is enough to cause concern about space debris because China hasn’t disclosed its plans for removing the spacecraft from orbit at the end of their missions. It turns out there’s another big worry: upper stages.

An orbital time bomb … While Western launch providers typically deorbit their upper stages after dropping off megaconstellation satellites in space, China does not. This means China is leaving rockets in orbits high enough to persist in space for more than a century, according to Jim Shell, a space domain awareness and orbital debris expert at Novarum Tech. Space News reported on Shell’s commentary in a social media post, where he wrote that orbital debris mass in low-Earth orbit “will be dominated by PRC [People’s Republic of China] upper stages in short order unless something changes (sigh).” So far, China has launched five dedicated missions to deliver 90 Qianfan satellites into orbit. Four of these missions used China’s Long March 6A rocket, with an upper stage that has a history of breaking up in orbit, exacerbating the space debris problem. (submitted by EllPeaTea)

SpaceX wins another lunar lander launch deal. Intuitive Machines has selected a SpaceX Falcon 9 rocket to launch a lunar delivery mission scheduled for 2027, the Houston Chronicle reports. The upcoming IM-4 mission will carry six NASA payloads, including a European Space Agency-led drill suite designed to search for water at the lunar south pole. It will also include the launch of two lunar data relay satellites that support NASA’s so-called Near Space Network Services program. This will be the fourth lunar lander mission for Houston-based Intuitive Machines under the auspices of NASA’s Commercial Lunar Payload Services program.

Falcon 9 has the inside track … SpaceX almost certainly offered Intuitive Machines the best deal for this launch. The flight-proven Falcon 9 rocket is reliable and inexpensive compared to competitors and has already launched two Intuitive Machines missions, with a third one set to fly late this year. However, there’s another factor that made SpaceX a shoe-in for this contract. SpaceX has outfitted one of its launch pads in Florida with a unique cryogenic loading system to pump liquid methane and liquid oxygen propellants into the Intuitive Machines lunar lander as it sits on top of its rocket just before liftoff. The lander from Intuitive Machines uses these super-cold propellants to feed its main engine, and SpaceX’s infrastructure for loading it makes the Falcon 9 rocket the clear choice for launching it.

Time may finally be running out for SLS. Jared Isaacman, President Trump’s nominee for NASA administrator, said Wednesday in a Senate confirmation hearing that he wants the space agency to pursue human missions to the Moon and Mars at the same time, an effort that will undoubtedly require major changes to how NASA spends its money. My colleague Eric Berger was in Washington for the hearing and reported on it for Ars. Senators repeatedly sought Isaacman’s opinion on the Space Launch System, the NASA heavy-lifter designed to send astronauts to the Moon. The next SLS mission, Artemis II, is slated to launch a crew of four astronauts around the far side of the Moon next year. NASA’s official plans call for the Artemis III mission to launch on an SLS rocket later this decade and attempt a landing at the Moon’s south pole.

Limited runway … Isaacman sounded as if he were on board with flying the Artemis II mission as envisioned—no surprise, then, that the four Artemis II astronauts were in the audience—and said he wanted to get a crew of Artemis III to the lunar surface as quickly as possible. But he questioned why it has taken NASA so long, and at such great expense, to get its deep space human exploration plans moving. In one notable exchange, Isaacman said NASA’s current architecture for the Artemis lunar plans, based on the SLS rocket and Orion spacecraft, is probably not the ideal “long-term” solution to NASA’s deep space transportation plans. The smart reading of this is that Isaacman may be willing to fly the Artemis II and Artemis III missions as conceived, given that much of the hardware is already built. But everything that comes after this, including SLS rocket upgrades and the Lunar Gateway, could be on the chopping block.

Welcome to the club, Blue Origin. Finally, the Space Force has signaled it’s ready to trust Jeff Bezos’ space company, Blue Origin, for launching the military’s most precious satellites, Ars reports. Blue Origin received a contract April 4 to launch seven national security missions for the Space Force between 2027 and 2032, an opening that could pave the way for more launch deals in the future. These missions will launch on Blue Origin’s heavy-lift New Glenn rocket, which had a successful debut test flight in January. The Space Force hasn’t certified New Glenn for national security launches, but military officials expect to do so sometime next year. Blue Origin joins SpaceX and United Launch Alliance in the Space Force’s mix of most-trusted launch providers.

A different class … The contract Blue Origin received last week covers launch services for the Space Force’s most critical space missions, requiring rocket certification and a heavy dose of military oversight to ensure reliability. Blue Origin was already eligible to launch a separate batch of missions the Space Force set aside to fly on newer rockets. The military is more tolerant of risk on these lower-priority missions, which include launches of “cookie cutter” satellites for the Pentagon’s large fleet of missile-tracking satellites and a range of experimental payloads.

Why is SpaceX winning so many Space Force contracts? In less than a week, the US Space Force awarded SpaceX a $5.9 billion deal to make Elon Musk’s space company the Pentagon’s leading launch provider, replacing United Launch Alliance in top position. Then, the Space Force assigned the vast majority of this year’s most lucrative launch contracts to SpaceX. As we mention earlier in the Rocket Report, the military also swapped a ULA rocket for a SpaceX launch vehicle for an upcoming GPS mission. So, is SpaceX’s main competitor worried Elon Musk is tipping the playing field for lucrative government contracts by cozying up to President Trump?

It’s all good, man … Tory Bruno, ULA’s chief executive, doesn’t seem too worried in his public statements, Ars reports. In a roundtable with reporters this week at the annual Space Symposium conference in Colorado, Bruno was asked about Musk’s ties with Trump. “We have not been impacted by our competitor’s position advising the president, certainly not yet,” Bruno said. “I expect that the government will follow all the rules and be fair and follow all the laws, and so we’re behaving that way.” The reason Bruno can say Musk’s involvement in the Trump administration so far hasn’t affected ULA is simple. SpaceX is cheaper and has a ready-made line of Falcon 9 and Falcon Heavy rockets available to launch the Pentagon’s satellites. ULA’s Vulcan rocket is now certified to launch military payloads, but it reached this important milestone years behind schedule.

Two Texas lawmakers are still fighting the last war. NASA has a lot to figure out in the next couple of years. Moon or Mars? Should, or when should, the Space Launch System be canceled? Can the agency absorb a potential 50 percent cut to its science budget? If Senators John Cornyn and Ted Cruz get their way, NASA can add moving a space shuttle to its list. The Lone Star State’s two Republican senators introduced the “Bring the Space Shuttle Home Act” on Thursday, CollectSpace reports. If passed by Congress and signed into law, the bill would direct NASA to take the space shuttle Discovery from the national collection at the Smithsonian National Air and Space Museum and transport it to Space Center Houston, a museum and visitor attraction next to Johnson Space Center, home to mission control and NASA’s astronaut training base. Discovery has been on display at the Smithsonian since 2012. NASA awarded museums in California, Florida, and New York the other three surviving shuttle orbiters.

Dollars and nonsense … Moving a space shuttle from Virginia to Texas would be a logistical nightmare, cost an untold amount of money, and would create a distraction for NASA when its focus should be on future space exploration. In a statement, Cruz said Houston deserves one of NASA’s space shuttles because of the city’s “unique relationship” to the program. Cornyn alleged in a statement that the Obama administration blocked Houston from receiving a space shuttle for political reasons. NASA’s inspector general found no evidence of this. On the contrary, transferring a space shuttle to Texas now would be an unequivocal example of political influence. The Boeing 747s that NASA used to move space shuttles across the country are no longer flightworthy, and NASA scrapped the handling equipment needed to prepare a shuttle for transport. Moving the shuttle by land or sea would come with its own challenges. “I can easily see this costing a billion dollars,” Dennis Jenkins, a former shuttle engineer who directed NASA’s shuttle transition and retirement program more than a decade ago, told CollectSpace in an interview. On a personal note, the presentation of Discovery at the Smithsonian is remarkable to see in person, with aerospace icons like the Concorde and the SR-71 spy plane under the same roof. Space Center Houston can’t match that.

Next three launches

April 12: Falcon 9 | Starlink 12-17 | Kennedy Space Center, Florida | 01: 15 UTC

April 12: Falcon 9 | NROL-192 | Vandenberg Space Force Base, California | 12: 17 UTC

April 14: Falcon 9 | Starlink 6-73 | Cape Canaveral Space Force Station, Florida | 01: 59 UTC

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: “No man’s land” in rocket wars; Isaacman lukewarm on SLS Read More »

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As preps continue, it’s looking more likely NASA will fly the Artemis II mission

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NASA’s existing architecture still has a limited shelf life, and the agency will probably have multiple options for transporting astronauts to and from the Moon in the 2030s. A decision on the long-term future of SLS and Orion isn’t expected until the Trump administration’s nominee for NASA administrator, Jared Isaacman, takes office after confirmation by the Senate.

So, what is the plan for SLS?

There are different degrees of cancellation options. The most draconian would be an immediate order to stop work on Artemis II preparations. This is looking less likely than it did a few months ago and would come with its own costs. It would cost untold millions of dollars to disassemble and dispose of parts of Artemis II’s SLS rocket and Orion spacecraft. Canceling multibillion-dollar contracts with Boeing, Northrop Grumman, and Lockheed Martin would put NASA on the hook for significant termination costs.

Of course, these liabilities would be less than the $4.1 billion NASA’s inspector general estimates each of the first four Artemis missions will cost. Most of that money has already been spent for Artemis II, but if NASA spends several billion dollars on each Artemis mission, there won’t be much money left over to do other cool things.

Other options for NASA might be to set a transition point when the Artemis program would move off of the Space Launch System rocket, and perhaps even the Orion spacecraft, and switch to new vehicles.

Looking down on the Space Launch System for Artemis II. Credit: NASA/Frank Michaux

Another possibility, which seems to be low-hanging fruit for Artemis decision-makers, could be to cancel the development of a larger Exploration Upper Stage for the SLS rocket. If there are a finite number of SLS flights on NASA’s schedule, it’s difficult to justify the projected $5.7 billion cost of developing the upgraded Block 1B version of the Space Launch System. There are commercial options available to replace the rocket’s Boeing-built Exploration Upper Stage, as my colleague Eric Berger aptly described in a feature story last year.

For now, it looks like NASA’s orange behemoth has a little life left in it. All the hardware for the Artemis II mission has arrived at the launch site in Florida.

The Trump administration will release its fiscal-year 2026 budget request in the coming weeks. Maybe then NASA will also have a permanent administrator, and the veil will lift over the White House’s plans for Artemis.

As preps continue, it’s looking more likely NASA will fly the Artemis II mission Read More »

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Here’s what NASA would like to see SpaceX accomplish with Starship this year

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Iterate, iterate, and iterate some more

The seventh test flight of Starship is scheduled for launch Thursday afternoon.

SpaceX’s upgraded Starship rocket stands on its launch pad at Starbase, Texas. Credit: SpaceX

SpaceX plans to launch the seventh full-scale test flight of its massive Super Heavy booster and Starship rocket Thursday afternoon. It’s the first of what might be a dozen or more demonstration flights this year as SpaceX tries new things with the most powerful rocket ever built.

There are many things on SpaceX’s Starship to-do list in 2025. They include debuting an upgraded, larger Starship, known as Version 2 or Block 2, on the test flight preparing to launch Thursday. The one-hour launch window opens at 5 pm EST (4 pm CST; 22: 00 UTC) at SpaceX’s launch base in South Texas. You can watch SpaceX’s live webcast of the flight here.

SpaceX will again attempt to catch the rocket’s Super Heavy booster—more than 20 stories tall and wider than a jumbo jet—back at the launch pad using mechanical arms, or “chopsticks,” mounted to the launch tower. Read more about the Starship Block 2 upgrades in our story from last week.

You might think of next week’s Starship test flight as an apéritif before the entrées to come. Ars recently spoke with Lisa Watson-Morgan, the NASA engineer overseeing the agency’s contract with SpaceX to develop a modified version of Starship to land astronauts on the Moon. NASA has contracts with SpaceX worth more than $4 billion to develop and fly two Starship human landing missions under the umbrella of the agency’s Artemis program to return humans to the Moon.

We are publishing the entire interview with Watson-Morgan below, but first, let’s assess what SpaceX might accomplish with Starship this year.

There are many things to watch for on this test flight, including the deployment of 10 satellite simulators to test the ship’s payload accommodations and the performance of a beefed-up heat shield as the vehicle blazes through the atmosphere for reentry and splashdown in the Indian Ocean.

If this all works, SpaceX may try to launch a ship into low-Earth orbit on the eighth flight, expected to launch in the next couple of months. All of the Starship test flights to date have intentionally flown on suborbital trajectories, bringing the ship back toward reentry over the sea northwest of Australia after traveling halfway around the world.

Then, there’s an even bigger version of Starship called Block 3 that could begin flying before the end of the year. This version of the ship is the one that SpaceX will use to start experimenting with in-orbit refueling, according to Watson-Morgan.

In order to test refueling, two Starships will dock together in orbit, allowing one vehicle to transfer super-cold methane and liquid oxygen into the other. Nothing like this on this scale has ever been attempted before. Future Starship missions to the Moon and Mars may require 10 or more tanker missions to gas up in low-Earth orbit. All of these missions will use different versions of the same basic Starship design: a human-rated lunar lander, a propellant depot, and a refueling tanker.

Artist’s illustration of Starship on the surface of the Moon. Credit: SpaceX

Questions for 2025

Catching Starship back at its launch tower and demonstrating orbital propellant transfer are the two most significant milestones on SpaceX’s roadmap for 2025.

SpaceX officials have said they aim to fly as many as 25 Starship missions this year, allowing engineers to more rapidly iterate on the vehicle’s design. SpaceX is constructing a second launch pad at its Starbase facility near Brownsville, Texas, to help speed up the launch cadence.

Can SpaceX achieve this flight rate in 2025? Will faster Starship manufacturing and reusability help the company fly more often? Will SpaceX fly its first ship-to-ship propellant transfer demonstration this year? When will Starship begin launching large batches of new-generation Starlink Internet satellites?

Licensing delays at the Federal Aviation Administration have been a thorn in SpaceX’s side for the last couple of years. Will those go away under the incoming administration of President-elect Donald Trump, who counts SpaceX founder Elon Musk as a key adviser?

And will SpaceX gain a larger role in NASA’s Artemis lunar program? The Artemis program’s architecture is sure to be reviewed by the Trump administration and the nominee for the agency’s next administrator, billionaire businessman and astronaut Jared Isaacman.

The very expensive Space Launch System rocket, developed by NASA with Boeing and other traditional aerospace contractors, might be canceled. NASA currently envisions the SLS rocket and Orion spacecraft as the transportation system to ferry astronauts between Earth and the vicinity of the Moon, where crews would meet up with a landing vehicle provided by commercial partners SpaceX and Blue Origin.

Watson-Morgan didn’t have answers to all of these questions. Many of them are well outside of her purview as Human Landing System program manager, so Ars didn’t ask. Instead, Ars discussed technical and schedule concerns with her during the half-hour interview. Here is one part of the discussion, lightly edited for clarity.

Ars: What do you hope to see from Flight 7 of Starship?

Lisa Watson-Morgan: One of the exciting parts of working with SpaceX are these test flights. They have a really fast turnaround, where they put in different lessons learned. I think you saw many of the flight objectives that they discussed from Flight 6, which was a great success. I think they mentioned different thermal testing experiments that they put on the ship in order to understand the different heating, the different loads on certain areas of the system. All that was really good with each one of those, in addition to how they configure the tiles. Then, from that, there’ll be additional tests that they will put on Flight 7, so you kind of get this iterative improvement and learning that we’ll get to see in Flight 7. So Flight 7 is the first Version 2 of their ship set. When I say that, I mean the ship, the booster, all the systems associated with it. So, from that, it’s really more just understanding how the system, how the flaps, how all of that interacts and works as they’re coming back in. Hopefully we’ll get to see some catches, that’s always exciting.

Ars: How did the in-space Raptor engine relight go on Flight 6 (on November 19)?

Lisa Watson-Morgan: Beautifully. And that’s something that’s really important to us because when we’re sitting on the Moon… well, actually, the whole path to the Moon as we are getting ready to land on the Moon, we’ll perform a series of maneuvers, and the Raptors will have an environment that is very, very cold. To that, it’s going to be important that they’re able to relight for landing purposes. So that was a great first step towards that. In addition, after we land, clearly the Raptors will be off, and it will get very cold, and they will have to relight in a cold environment (to get off the Moon). So that’s why that step was critical for the Human Landing System and NASA’s return to the Moon.

A recent artist’s illustration of two Starships docked together in low-Earth orbit. Credit: SpaceX

Ars: Which version of the ship is required for the propellant transfer demonstration, and what new features are on that version to enable this test?

Lisa Watson-Morgan: We’re looking forward to the Version 3, which is what’s coming up later on, sometime in ’25, in the near term, because that’s what we need for propellant transfer and the cryo fluid work that is also important to us… There are different systems in the V3 set that will help us with cryo fluid management. Obviously, with those, we have to have the couplers and the quick-disconnects in order for the two systems to have the right guidance, navigation, trajectory, all the control systems needed to hold their station-keeping in order to dock with each other, and then perform the fluid transfer. So all the fluid lines and all that’s associated with that, those systems, which we have seen in tests and held pieces of when we’ve been working with them at their site, we’ll get to see those actually in action on orbit.

Ars: Have there been any ground tests of these systems, whether it’s fluid couplers or docking systems? Can you talk about some of the ground tests that have gone into this development?

Lisa Watson-Morgan: Oh, absolutely. We’ve been working with them on ground tests for this past year. We’ve seen the ground testing and reviewed the data. Our team works with them on what we deem necessary for the various milestones. While the milestone contains proprietary (information), we work closely with them to ensure that it’s going to meet the intent, safety-wise as well as technically, of what we’re going to need to see. So they’ve done that.

Even more exciting, they have recently shipped some of their docking systems to the Johnson Space Center for testing with the Orion Lockheed Martin docking system, and that’s for Artemis III. Clearly, that’s how we’re going to receive the crew. So those are some exciting tests that we’ve been doing this past year as well that’s not just focused on, say, the booster and the ship. There are a lot of crew systems that are being developed now. We’re in work with them on how we’re going to effectuate the crew manual control requirements that we have, so it’s been a great balance to see what the crew needs, given the size of the ship. That’s been a great set of work. We have crew office hours where the crew travels to Hawthorne [SpaceX headquarters in California] and works one-on-one with the different responsible engineers in the different technical disciplines to make sure that they understand not just little words on the paper from a requirement, but actually what this means, and then how systems can be operated.

Ars: For the docking system, Orion uses the NASA Docking System, and SpaceX brings its own design to bear on Starship?

Lisa Watson-Morgan: This is something that I think the Human Landing System has done exceptionally well. When we wrote our high-level set of requirements, we also wrote it with a bigger picture in mind—looked into the overall standards of how things are typically done, and we just said it has to be compliant with it. So it’s a docking standard compliance, and SpaceX clearly meets that. They certainly do have the Dragon heritage, of course, with the International Space Station. So, because of that, we have high confidence that they’re all going to work very well. Still, it’s important to go ahead and perform the ground testing and get as much of that out of the way as we can.

Lisa Watson-Morgan, NASA’s HLS program manager, is based at Marshall Space Flight Center in Huntsville, Alabama. Credit: ASA/Aubrey Gemignani

Ars: How far along is the development and design of the layout of the crew compartment at the top of Starship? Is it far along, or is it still in the conceptual phase? What can you say about that?

Lisa Watson-Morgan: It’s much further along there. We’ve had our environmental control and life support systems, whether it’s carbon dioxide monitoring fans to make sure the air is circulating properly. We’ve been in a lot of work with SpaceX on the temperature. It’s… a large area (for the crew). The seats, making sure that the crew seats and the loads on that are appropriate. For all of that work, as the analysis work has been performed, the NASA team is reviewing it. They had a mock-up, actually, of some of their life support systems even as far back as eight-plus months ago. So there’s been a lot of progress on that.

Ars: Is SpaceX planning to use a touchscreen design for crew displays and controls, like they do with the Dragon spacecraft?

Lisa Watson-Morgan: We’re in talks about that, about what would be the best approach for the crew for the dynamic environment of landing.

Ars: I can imagine it is a pretty dynamic environment with those Raptor engines firing. It’s almost like a launch in reverse.

Lisa Watson-Morgan: Right. Those are some of the topics that get discussed in the crew office hours. That’s why it’s good to have the crew interacting directly, in addition to the different discipline leads, whether it’s structural, mechanical, propulsion, to have all those folks talking guidance and having control to say, “OK, well, when the system does this, here’s the mode we expect to see. Here’s the impact on the crew. And is this condition, or is the option space that we have on the table, appropriate for the next step, with respect to the displays.”

Ars: One of the big things SpaceX needs to prove out before going to the Moon with Starship is in-orbit propellant transfer. When do you see the ship-to-ship demonstration occurring?

Lisa Watson-Morgan: I see it occurring in ’25.

Ars: Anything more specific about the schedule for that?

Lisa Watson-Morgan: That’d be a question for SpaceX because they do have a number of flights that they’re performing commercially, for their maturity. We get the benefit of that. It’s actually a great partnership. I’ll tell you, it’s really good working with them on this, but they’d have to answer that question. I do foresee it happening in ’25.

Ars: What things do you need to see SpaceX accomplish before they’re ready for the refueling demo? I’m thinking of things like the second launch tower, potentially. Do they need to demonstrate a ship catch or anything like that before going for orbital refueling?

Lisa Watson-Morgan: I would say none of that’s required. You just kind of get down to, what are the basics? What are the basics that you need? So you need to be able to launch rapidly off the same pad, even. They’ve shown they can launch and catch within a matter of minutes. So that is good confidence there. The catching is part of their reuse strategy, which is more of their commercial approach, and not a NASA requirement. NASA reaps the benefit of it by good pricing as a result of their commercial model, but it is not a requirement that we have. So they could theoretically use the same pad to perform the propellant transfer and the long-duration flight, because all it requires is two launches, really, within a specified time period to where the two systems can meet in a planned trajectory or orbit to do the propellant transfer. So they could launch the first one, and then within a week or two or three, depending on what the concept of operations was that we thought we could achieve at that time, and then have the propellant transfer demo occur that way. So you don’t necessarily need two pads, but you do need more thermal characterization of the ship. I would say that is one of the areas (we need to see data on), and that is one of the reasons, I think, why they’re working so diligently on that.

Ars: You mentioned the long-duration flight demonstration. What does that entail?

Lisa Watson-Morgan: The simple objectives are to launch two different tankers or Starships. The Starship will eventually be a crewed system. Clearly, the ones that we’re talking about for the propellant transfer are not. It’s just to have the booster and Starship system launch, and within a few weeks, have another one launch, and have them rendezvous. They need to be able to find each other with their sensors. They need to be able to come close, very, very close, and they need to be able to dock together, connect, do the quick connect, and make sure they are able, then, to flow propellant and LOX (liquid oxygen) to another system. Then, we need to be able to measure the quantity of how much has gone over. And from that, then they need to safely undock and dispose.

Ars: So the long-duration flight demonstration is just part of what SpaceX needs to do in order to be ready for the propellant transfer demonstration?

Lisa Watson-Morgan: We call it long duration just because it’s not a 45-minute or an hour flight. Long duration, obviously, that’s a relative statement, but it’s a system that can stay up long enough to be able to find another Starship and perform those maneuvers and flow of fuel and LOX.

Ars: How much propellant will you transfer with this demonstration, and do you think you’ll get all the data you need in one demonstration, or will SpaceX need to try this several times?

Lisa Watson-Morgan: That’s something you can ask SpaceX (about how much propellant will be transferred). Clearly, I know, but there’s some sensitivity there. You’ve seen our requirements in our initial solicitation. We have thresholds and goals, meaning we want you to at least do this, but more is better, and that’s typically how we work almost everything. Working with commercial industry in these fixed-price contracts has worked exceptionally well, because when you have providers that are also wanting to explore commercially or trying to make a commercial system, they are interested in pushing more than what we would typically ask for, and so often we get that for an incredibly fair price.

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Here’s what NASA would like to see SpaceX accomplish with Starship this year Read More »

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NASA says Orion’s heat shield is good to go for Artemis II—but does it matter?

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“We have since determined that while the capsule was dipping in and out of the atmosphere, as part of that planned skip entry, heat accumulated inside the heat shield outer layer, leading to gases forming and becoming trapped inside the heat shield,” said Pam Melroy, NASA’s deputy administrator. “This caused internal pressure to build up and led to cracking and uneven shedding of that outer layer.”

An independent team of experts concurred with NASA’s determination of the root cause, Melroy said.

NASA Administrator Bill Nelson, Deputy Administrator Pam Melroy, Associate Administrator Jim Free, and Artemis II Commander Reid Wiseman speak with reporters Thursday in Washington, DC. Credit: NASA/Bill Ingalls

Counterintuitively, this means NASA engineers are comfortable with the safety of the heat shield if the Orion spacecraft reenters the atmosphere at a slightly steeper angle than it did on Artemis I and spends more time subjected to higher temperatures.

When the Orion spacecraft climbed back out of the atmosphere during the Artemis I skip reentry, a period known as the skip dwell, NASA said heating rates decreased and thermal energy accumulated inside the heat shield’s Avcoat material. This generated gases inside the heat shield through a process known as pyrolysis. 

“Pyrolysis is just burning without oxygen,” said Amit Kshatriya, deputy associate administrator of NASA’s Moon to Mars program. “We learned that as part of that reaction, the permeability of the Avcoat material is essential.”

During the skip dwell, “the production of those gases was higher than the permeability could tolerate, so as a result, pressure differential was created. That pressure led to cracks in plane with the outer mold line of the vehicle,” Kshatriya said.

NASA didn’t know this could happen because engineers tested the heat shield on the ground at higher temperatures than the Orion spacecraft encountered in flight to prove the thermal barrier could withstand the most extreme possible heating during reentry.

“What we missed was this critical region in the middle, and we missed that region because we didn’t have the test facilities to produce the low-level energies that occur during skip and dwell,” Kshatriya said Thursday.

During the investigation, NASA replicated the charring and cracking after engineers devised a test procedure to expose Avcoat heat shield material to the actual conditions of the Artemis I reentry.

So, for Artemis II, NASA plans to modify the reentry trajectory to reduce the skip reentry’s dwell time. Let’s include some numbers to help illustrate the difference.

The distance traveled by Artemis I during the reentry phase of the mission was more than 3,000 nautical miles (3,452 miles; 5,556 kilometers), according to Kshatriya. This downrange distance will be limited to no more than 1,775 nautical miles (2,042 miles; 3,287 kilometers) on Artemis II, effectively reducing the dwell time the Orion spacecraft spends in the lower heating regime that led to the cracking on Artemis I.

NASA’s inspector general report in May included new images of Orion’s heat shield that the agency did not initially release after the Artemis I mission. Credit: NASA Inspector General

With this change, Kshatriya said NASA engineers don’t expect to see the heat shield erosion they saw on Artemis I. “The gas generation that occurs during that skip dwell is sufficiently low that the environment for crack generation is not going to overwhelm the structural integrity of the char layer.”

For future Orion spaceships, NASA and its Orion prime contractor, Lockheed Martin, will incorporate changes to address the heat shield’s permeability problem.

Waiting for what?

NASA officials discussed the heat shield issue, and broader plans for the Artemis program, in a press conference in Washington on Thursday. But the event’s timing added a coat of incredulity to much of what they said. President-elect Donald Trump, with SpaceX founder Elon Musk in his ear, has vowed to cut wasteful government spending.

NASA says Orion’s heat shield is good to go for Artemis II—but does it matter? Read More »