“We landed with half a centimeter accuracy in the ocean, so we think we have a reasonable chance to come back to the tower,” Gerstenmaier said.
Launch playbook
The Starship upper stage, meanwhile, will light six Raptor engines to accelerate to nearly orbital velocity, giving the rocket enough oomph to coast halfway around the world before falling back into the atmosphere over the Indian Ocean.
This is a similar trajectory to the one Starship flew in June, when it survived a fiery reentry for a controlled splashdown. It was the first time SpaceX completed an end-to-end Starship test flight. Onboard cameras showed fragments of the heat shield falling off Starship when it reentered the atmosphere, but the vehicle maintained control and reignited its Raptor engines, flipped from a horizontal to a vertical orientation, and settled into the Indian Ocean northwest of Australia.
After analyzing the results from the June mission, SpaceX engineers decided to rework the heat shield for the next Starship vehicle. The company said its technicians spent more than 12,000 hours replacing the entire thermal protection system with new-generation tiles, a backup ablative layer, and additional protections between the ship’s flap structures.
From start to finish, Sunday’s test flight should last approximately 1 hour and 5 minutes.
This diagram illustrates the path the Super Heavy booster will take to return to the launch pad in Texas, while the Starship upper stage continues the climb to space.
Credit: SpaceX
This diagram illustrates the path the Super Heavy booster will take to return to the launch pad in Texas, while the Starship upper stage continues the climb to space. Credit: SpaceX
Here’s an overview of the key events during Sunday’s flight:
•T+00: 00: 02: Liftoff
•T+00: 01: 02: Maximum aerodynamic pressure
•T+00: 02: 33: Super Heavy MECO (most engines cut off)
•T+00: 02: 41: Stage separation and ignition of Starship engines
• T+00: 02: 48: Super Heavy boost-back burn start
•T+00: 03: 41: Super Heavy boost-back burn shutdown
•T+00: 03: 43: Hot staging ring jettison
• T+00: 06: 08: Super Heavy is subsonic
• T+00: 06: 33: Super Heavy landing burn start
• T+00: 06: 56: Super Heavy landing burn shutdown and catch attempt
• T+00: 08: 27: Starship engine cutoff
• T+00: 48: 03: Starship reentry
• T+01: 02: 34: Starship is transonic
• T+01: 03: 43: Starship is subsonic
• T+01: 05: 15: Starship landing flip
• T+01: 05: 20: Starship landing burn
• T+01: 05: 34: Starship splashdown in Indian Ocean
SpaceX officials hope to see Starship’s heat shield stay intact as it dips into the atmosphere, when temperatures will reach 2,600° Fahrenheit (1,430° Celsius), hot enough to melt aluminum, the metal used to build many launch vehicles. SpaceX chose stainless steel for Starship because it strong at cryogenic temperatures—the rocket consumes super-cold fuel and oxidizer—and has a higher melting point than aluminum.
The FAA is still reviewing plans for the fifth Starship test flight, but could approve it soon.
SpaceX’s fully-stacked Super Heavy booster and Starship upper stage at the company’s launch site in South Texas. Credit: SpaceX
We may not have to wait as long as we thought for the next test flight of SpaceX’s Starship rocket.
The world’s most powerful launcher could fly again as soon as Sunday, SpaceX says, assuming the Federal Aviation Administration grants approval. The last public statement released from the FAA suggested the agency didn’t expect to determine whether to approve a commercial launch license for SpaceX’s next Starship test flight before late November.
There’s some optimism at SpaceX that the FAA might issue a launch license much sooner, perhaps in time for Starship to fly this weekend. The launch window Sunday opens at 7 am CDT (8 am EDT; 12: 00 UTC), about a half-hour before sunrise at SpaceX’s Starbase launch site in South Texas.
“The fifth flight test of Starship will aim to take another step towards full and rapid reusability,” SpaceX wrote in an update posted on its website. “The primary objectives will be attempting the first ever return to launch site and catch of the Super Heavy booster and another Starship reentry and landing burn, aiming for an on-target splashdown of Starship in the Indian Ocean.”
Stacked together, the Super Heavy booster, or first stage, and the Starship upper stage stand nearly 400 feet (121 meters) tall. The Super Heavy booster—itself bigger than the fuselage of a 747 jumbo jet—will vertically return to the Starbase launch pad guided by cold gas thrusters, aerodynamic grid fins, and propulsive maneuvers with its methane-fueled Raptor engines.
Once the booster’s Raptor engines slow it to a hover, mechanical arms on the launch pad tower will close in around the rocket and capture it in midair. If you’re into rockets, or just want to spice up your morning, you don’t want to miss this. We’ll have a more detailed story before the launch previewing the timeline of events.
Safety measures
The FAA has been reviewing SpaceX’s plans to bring the Super Heavy booster back to the Starbase launch pad for months.
Most recently, the agency’s review of SpaceX’s proposed flight plan has focused on the effects of the rocket’s sonic boom as it comes back to Earth. The FAA and other agencies are also studying how a disposable section of the booster, called a hot-staging ring, might impact the environment when it falls into the sea just offshore from Starbase, located on the Gulf Coast east of Brownsville.
During SpaceX’s most recent Starship test flight in June, the Super Heavy booster completed a control descent to a predetermined location in the Gulf of Mexico, giving engineers enough confidence to try a return to the launch site on the next mission.
SpaceX protested the length of time the FAA said it needed to review the flight plan, after the federal regulator previously told SpaceX it expected to make a license determination in September.
“Unfortunately, instead of focusing resources on critical safety analysis and collaborating on rational safeguards to protect both the public and the environment, the licensing process has been repeatedly derailed by issues ranging from the frivolous to the patently absurd,” SpaceX wrote in a statement last month.
“I think the two-month delay is necessary to comply with the launch requirements, and I think that’s an important part of safety culture,” said Michael Whitaker, the FAA administrator, in a congressional hearing September 24.
The FAA is responsible for ensuring commercial space launches do not endanger the public and comport with the US government’s national security and foreign policy interests. Earlier this year, SpaceX was also fined by the Texas Commission on Environmental Quality and the Environmental Protection Agency for alleged violations of environmental regulations related to the launch pad’s water system, which cools a steel flame deflector under the 33 main engines of Starship’s Super Heavy booster.
Ars contacted an FAA spokesperson Tuesday about the status of the agency’s review of the Starship launch license request, but did not receive a response.
Artist’s illustration of SpaceX’s Super Heavy booster coming in for a catch by the launch pad’s mechanical arms.
Credit: SpaceX
Artist’s illustration of SpaceX’s Super Heavy booster coming in for a catch by the launch pad’s mechanical arms. Credit: SpaceX
Teams at Starbase completed two partial propellant loading tests on the fully stacked Starship rocket in recent days. Early Tuesday, SpaceX tested the water deluge system at the launch pad two times, presumably to check the system’s ability to activate minutes apart to protect the pad during launch and recovery of the Super Heavy booster.
Later Tuesday, SpaceX removed the Starship upper stage from the Super Heavy booster. This is required for technicians to perform one of the final tasks to prepare for launch—installing the rocket’s flight termination system, which would destroy the rocket if it veers off course.
“We accept no compromises when it comes to ensuring the safety of the public and our team, and the return will only be attempted if conditions are right,” SpaceX said.
SpaceX outlined additional human-in-the-loop safety criteria for the upcoming Starship flight. SpaceX launches are typically fully automated from liftoff through the end of the mission.
“Thousands of distinct vehicle and pad criteria must be met prior to a return and catch attempt of the Super Heavy booster, which will require healthy systems on the booster and tower and a manual command from the mission’s flight director,” SpaceX wrote. “If this command is not sent prior to the completion of the boostback burn, or if automated health checks show unacceptable conditions with Super Heavy or the tower, the booster will default to a trajectory that takes it to a landing burn and soft splashdown in the Gulf of Mexico.”
Recovering the Super Heavy booster back at the launch pad is critical for SpaceX’s ambition to rapidly reuse the rocket. Eventually, SpaceX will also recover and reuse the Starship portion of the rocket, but for now, the company is sticking to water landings for the ship.
Extensive upgrades
SpaceX teams in Texas have beefed up the launch tower and catch arms in the last few months, working around the clock to add structural stiffeners and test the arms’ load-carrying capability.
“Extensive upgrades ahead of this flight test have been made to hardware and software across Super Heavy, Starship, and the launch and catch tower infrastructure at Starbase,” SpaceX said. “SpaceX engineers have spent years preparing and months testing for the booster catch attempt, with technicians pouring tens of thousands of hours into building the infrastructure to maximize our chances for success.”
It will take about seven minutes for the Super Heavy booster to climb to the edge of space, separate from the Starship upper stage, and return to Starbase for recovery. While the booster comes back to the ground, Starship will fire its six engines to accelerate to near orbital velocity, fast enough to complete a half-lap around Earth before gravity pulls it toward an atmospheric reentry over the Indian Ocean.
This is a similar trajectory to the one Starship flew in June, when it survived a fiery reentry for a controlled splashdown. It was the first time SpaceX completed an end-to-end Starship test flight.
After analyzing the results from the June mission, SpaceX engineers decided to rework the heat shield for the next Starship vehicle. The company said its technicians spent more than 12,000 hours replacing the entire thermal protection system with new-generation tiles, a backup ablative layer, and additional protections between the ship’s flap structures.
Onboard cameras showed fragments of the heat shield falling off Starship when it reentered the atmosphere in June.
“This massive effort, along with updates to the ship’s operations and software for reentry and landing burn, will look to improve upon the previous flight and bring Starship to a soft splashdown at the target area in the Indian Ocean,” SpaceX said.
Starship won’t attempt to reignite its Raptor engines in space on the upcoming test flight. This is one of the next things SpaceX needs to demonstrate for Starship to soar into a stable orbit around Earth and guide itself to a controlled reentry to ensure it doesn’t become stranded in space or fall over a populated area. SpaceX wanted to relight a Raptor engine in space on Starship’s third test flight in March, but aborted the maneuver.
The business end of Starship’s Super Heavy booster during a launch in March.
Credit: SpaceX
The business end of Starship’s Super Heavy booster during a launch in March. Credit: SpaceX
Once Starship is able to sustain a flight in low-Earth orbit, SpaceX can begin experiments with in-space refueling, which is required to support future Starship flights to the Moon, Mars, and other deep space destinations. Starship is a foundational element of SpaceX’s vision to create a settlement on the red planet.
NASA has a contract with SpaceX to develop a human-rated Starship to land astronauts on the Moon as part of the agency’s Artemis program. NASA’s official schedule calls for the first Artemis crew landing in September 2026. Realistically, the landing will probably happen later in the decade because the Starship lander and new lunar spacesuits likely won’t be ready in two years.
Starships will likely fly many dozens of times, if not more, before NASA approves it to land astronauts on the Moon. These flights will test the rocket’s ability to repeatedly and reliably fly to space and back, transfer cryogenic propellants in orbit, and safely land on the lunar surface without a crew.
As we’ve seen with SpaceX’s workhorse Falcon 9 rocket, rapidly reusing elements of a launch vehicle can enable rapid-fire launch cadences. Validating the architecture for recovering the Super Heavy booster directly on the launch pad, as SpaceX intends to do quite soon, is a key step on this path.
Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.
Enlarge/ Elon Musk, SpaceX’s founder and CEO, has called for the resignation of the FAA administrator.
The clash between SpaceX and the Federal Aviation Administration escalated this week, with Elon Musk calling for the head of the federal regulator to resign after he defended the FAA’s oversight and fines levied against the commercial launch company.
The FAA has said it doesn’t expect to determine whether to approve a launch license for SpaceX’s next Starship test flight until late November, two months later than the agency previously communicated to Musk’s launch company. Federal regulators are reviewing changes to the rocket’s trajectory necessary for SpaceX to bring Starship’s giant reusable Super Heavy booster back to the launch pad in South Texas. This will be the fifth full-scale test flight of Starship but the first time SpaceX attempts such a maneuver on the program.
This week, SpaceX assembled the full Starship rocket on its launch pad at the company’s Starbase facility near Brownsville, Texas. “Starship stacked for Flight 5 and ready for launch, pending regulatory approval,” SpaceX posted on X.
Apart from the Starship regulatory reviews, the FAA last week announced it is proposing more than $633,000 in fines on SpaceX due to alleged violations of the company’s launch license associated with two flights of the company’s Falcon 9 rocket from Florida. It is rare for the FAA’s commercial spaceflight division to fine launch companies.
Michael Whitaker, the FAA’s administrator, discussed the agency’s ongoing environmental and safety reviews of SpaceX’s Starship rocket in a hearing before a congressional subcommittee in Washington Tuesday. During the hearing, which primarily focused on the FAA’s oversight of Boeing’s commercial airplane business, one lawmaker asked Whitaker the FAA’s relationship with SpaceX.
Public interest
“I think safety is in the public interest and that’s our primary focus,” said Michael Whitaker, the FAA administrator, in response to questions from Rep. Kevin Kiley, a California Republican. “It’s the only tool we have to get compliance on safety matters,” he said, referring to the FAA’s fines.
The stainless-steel Super Heavy booster is larger than a Boeing 747 jumbo jet. SpaceX says the flight path to return the first stage of the rocket to land will mean a “slightly larger area could experience a sonic boom,” and a stainless-steel ring that jettisons from the top of the booster, called the hot-staging ring, will fall in a different location in the Gulf of Mexico just offshore from the rocket’s launch and landing site.
The FAA, which is primarily charged with ensuring rocket launches don’t endanger the public, is consulting with other agencies on these matters, along with issues involving SpaceX’s discharge of water into the environment around the Starship launch pad in Texas. The pad uses water to cool a steel flame deflector that sits under the 33 main engines of Starship’s Super Heavy booster.
SpaceX says fines levied against it this year by the Texas Commission on Environmental Quality (TCEQ) and the Environmental Protection Agency (EPA) related to the launch pad’s water system were “entirely tied to disagreements over paperwork” and not any dumping of pollutants into the environment around the Starship launch site.
SpaceX installed the water-cooled flame deflector under the Starship launch mount after the engine exhaust rocket’s first test flight excavated a large hole in the ground. Gwynne Shotwell, SpaceX’s president and chief operating officer, summed up her view of the issue in a hearing with Texas legislators in Austin on Tuesday.
“To protect that from happening again, we built this kind of upside-down shower head to basically cool the flame as the rocket was lifting off,” she said. “That was licensed and permitted by TCEQ. The EPA came in afterwards and didn’t like the license or the permit that we had for that, and wanted to turn it into a federal permit, which we are working on now.”
“We work very closely with organizations such as TCEQ,” Shotwell said. “You may have read a little bit of nonsense in the papers recently about that, but we’re working quite well with them.”
Pretty much every day for the last couple of weeks, workers wielding welding guns and torches have climbed onto SpaceX’s Starship launch pad in South Texas to make last-minute upgrades ahead of the next test flight of the world’s largest rocket.
Livestreams of the launch site provided by LabPadre and NASASpaceflight.com have shown sparks raining down two mechanical arms extending from the side of the Starship launch tower at SpaceX’s Starbase launch site on the Gulf Coast east of Brownsville, Texas. We are publishing several views here of the welding activity with the permission of LabPadre, which runs a YouTube page with multiple live views of Starbase.
If SpaceX has its way on the next flight of Starship, these arms will close together to capture the first-stage booster, called Super Heavy, as it descends back to Earth and slows to a hover over the launch pad.
This method of rocket recovery is remarkably different from how SpaceX lands its smaller Falcon 9 booster, which has landing legs to touch down on offshore ocean-going platforms or at concrete sites onshore. Catching the rocket with large metallic arms—sometimes called “mechazilla arms” or “chopsticks”—would reduce the turnaround time to reuse the booster and simplify its design, according to SpaceX.
SpaceX has launched the nearly 400-foot-tall (121 meter) Starship rocket four times, most recently in June, when the Super Heavy booster, itself roughly 233 feet (71 meters) tall, made a pinpoint splashdown in the Gulf of Mexico just off the coast of Starbase.
On the same flight in June, the Starship upper stage flew halfway around the world and reentered the atmosphere over the Indian Ocean. The ship survived reentry and splashed down in the open ocean northwest of Australia. This flight was the first time either part of the Starship rocket made it back to Earth intact, but SpaceX didn’t recover the booster or the ship.
Doubling up
Lessons learned from the June test flight prompted SpaceX to replace thousands of heat shield tiles on the Starship vehicle for the next mission. While the ship survived reentry in June, onboard camera views showed numerous tiles ripped away from the vehicle. Last month, SpaceX test-fired engines on the booster and ship assigned to the next launch.
On August 8, SpaceX said Starship and Super Heavy were “ready to fly, pending regulatory approval” from the Federal Aviation Administration. An FAA spokesperson said the agency is evaluating SpaceX’s proposed flight profile for the next Starship test flight, when SpaceX wants to try catching the booster on the pad. This will be the first time SpaceX will try to bring the stainless-steel Super Heavy booster, as long as and wider than a Boeing 747 jumbo jet, back to a landing on land.
Enlarge/ Sparks fly at Starbase as welders work overnight at the Starship launch pad.
While the rocket appears to be ready to fly, SpaceX officials clearly believe there’s more work to do on the launch pad. Closer views revealed welders are installing structural supports, or doublers, to certain parts of the catch arms. Elsewhere on the arms, workers were seen removing and adding other unknown pieces of hardware. SpaceX hasn’t specified exactly what kind of work teams are doing on the Starship launch pad in Texas, but the focus is on beefing up hardware necessary for catching the Super Heavy booster.
All of this work is occurring during the hottest part of the year in South Texas. On most days this month, afternoon temperatures have soared into the mid-to-upper 90s Fahrenheit, with sticky humidity. A lot of the work on the catch arms has occurred at night, when temperatures drop into the lower 80s.
It’s unclear how long it will take for the FAA to approve a license for SpaceX to launch and recover the rocket on the next test flight or when SpaceX will complete the upgrades on the launch pad. Elon Musk, SpaceX’s founder and CEO, suggested earlier this month that the flight could take off by the end of August, but the condition of the launch pad and remaining tests indicate a launch is still probably at least a couple of weeks away.
Once workers finish up their tasks upgrading the pad and clearing scaffolding and cranes from the area, SpaceX will likely stack the Super Heavy booster and Starship upper stage and fill them with propellants during a full countdown rehearsal, as it has before each previous Starship launch.
Musk has signaled several times that the company will try to catch the Super Heavy booster on the next flight, which will also accelerate the Starship upper stage to nearly orbital velocity for another reentry demonstration over the Indian Ocean. Last month, SpaceX released a video teasing a catch of the booster on the next Starship flight, showing the rocket returning to Starbase with its Raptor engines firing.
Meanwhile, SpaceX has stacked a second Starship launch tower next to the existing launch pad in Texas. The company still has a lot of work to do to outfit the second launch pad before it is ready to support a Starship flight, but SpaceX could have it ready for activation sometime next year. SpaceX also plans two Starship launch pads at Cape Canaveral, Florida. All these sites will allow SpaceX to launch Starships more often. The company is also finishing a sprawling factory near the Starship factory in South Texas, just a couple of miles inland from the launch pads there.
Enlarge/ A Falcon 9 booster returns to landing at Cape Canaveral Space Force Station following a launch Thursday with two WorldView Earth observation satellites for Maxar.
Welcome to Edition 7.07 of the Rocket Report! SpaceX has not missed a beat since the Federal Aviation Administration gave the company a green light to resume Falcon 9 launches after a failure last month. In 19 days, SpaceX has launched 10 flights of the Falcon 9 rocket, taking advantage of all three of its Falcon 9 launch pads. This is a remarkable cadence in its own right, but even though it’s a small sample size, it is especially impressive right out of the gate after the rocket’s grounding.
As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.
A quick turnaround for Rocket Lab. Rocket Lab launched its 52nd Electron rocket on August 11 from its private spaceport on Mahia Peninsula in New Zealand, Space News reports. The company’s light-class Electron rocket deployed a small radar imaging satellite into a mid-inclination orbit for Capella Space. This was the shortest turnaround between two Rocket Lab missions from its primary launch base in New Zealand, coming less than nine days after an Electron rocket took off from the same pad with a radar imaging satellite for the Japanese company Synspective. Capella’s Acadia 3 satellite was originally supposed to launch in July, but Capella requested a delay to perform more testing of its spacecraft. Rocket Lab swapped its place in the Electron launch sequence and launched the Synspective mission first.
Now, silence at the launch pad … Rocket Lab hailed the swap as an example of the flexibility provided by Electron, as well as the ability to deliver payloads to specific orbits that are not feasible with rideshare missions, according to Space News. For this tailored launch service, Rocket Lab charges a premium launch price over the price of launching a small payload on a SpaceX rideshare mission. However, SpaceX’s rideshare launches gobble up the lion’s share of small satellites within Rocket Lab’s addressable market. On Friday, a Falcon 9 rocket is slated to launch 116 small payloads into polar orbit. Rocket Lab, meanwhile, projects just one more launch before the end of September and expects to perform 15 to 18 Electron launches this year, a record for the company but well short of the 22 it forecasted earlier in the year. Rocket Lab says customer readiness is the reason it will be far short of projections.
The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.
Defense contractors teaming up on solid rockets. Lockheed Martin and General Dynamics are joining forces to kickstart solid rocket motor production, announcing a strategic teaming agreement today that could see new motors roll off the line as early as 2025, Breaking Defense reports. The new agreement could position a third vendor to enter into the ailing solid rocket motor industrial base, which currently only includes L3Harris subsidiary Aerojet Rocketdyne and Northrop Grumman in the United States. Both companies have struggled to meet demands from weapons makers like Lockheed and RTX, which are in desperate need of solid rocket motors for products such as Javelin or the PAC-3 missiles used by the Patriot missile defense system.
Pressure from startups … Demand for solid rocket motors has skyrocketed since Russia’s invasion of Ukraine as the United States and its partners sought to backfill stocks of weapons like Javelin and Stinger, as well as provide motors to meet growing needs in the space domain. Although General Dynamics has kept its interest in the solid rocket motor market quiet until now, several defense tech startups, such as Ursa Major Technologies, Anduril, and X-Bow Systems, have announced plans to enter the market. (submitted by Ken the Bin)
Going polar with crew. SpaceX will fly the first human spaceflight over the Earth’s poles, possibly before the end of this year, Ars reports. The private Crew Dragon mission will be led by a Chinese-born cryptocurrency entrepreneur named Chun Wang, and he will be joined by a polar explorer, a roboticist, and a filmmaker whom he has befriended in recent years. The “Fram2” mission, named after the Norwegian research ship Fram, will launch into a polar corridor from SpaceX’s launch facilities in Florida and fly directly over the north and south poles. The three- to five-day mission is being timed to fly over Antarctica near the summer solstice in the Southern Hemisphere, to afford maximum lighting.
Wang’s inclination is Wang’s prerogative … Wang told Ars he wanted to try something new, and flying a polar mission aligned with his interests in cold places on Earth. He’s paying the way on a commercial basis, and SpaceX in recent years has demonstrated it can launch satellites into polar orbit from Cape Canaveral, Florida, something no one had done in more than 50 years. The highest-inclination flight ever by a human spacecraft was the Soviet Vostok 6 mission in 1963 when Valentina Tereshkova’s spacecraft reached 65.1 degrees. Now, Fram2 will fly repeatedly and directly over the poles.
Welcome to Edition 7.05 of the Rocket Report! The Federal Aviation Administration grounded SpaceX’s Falcon 9 rocket for 15 days after a rare failure of its upper stage earlier this month. The FAA gave the green light for Falcon 9 to return to flight July 25, and within a couple of days, SpaceX successfully launched three missions from three launch pads. There’s a lot on Falcon 9’s to-do list, so we expect SpaceX to quickly return to form with several flights per week.
As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.
Big delay for a reusable rocket testbed. The French space agency, CNES, has revealed that the inaugural test flight of its Callisto reusable rocket demonstrator will not take place until late 2025 or early 2026, European Spaceflight reports. CNES unveiled an updated website for the Callisto rocket program earlier this month, showing the test rocket has been delayed from a debut launch later this year to until late 2025 or early 2026. The Callisto rocket is designed to test techniques and technologies required for reusable rockets, such as vertical takeoff and vertical landing, with suborbital flights from the Guiana Space Center in South America.
Cooperative action … Callisto, which stands for Cooperative Action Leading to Launcher Innovation in Stage Toss-back Operations, is a joint project between CNES, German space agency DLR, and JAXA, the Japanese space agency. It will stand 14 meters (46 feet) tall and weigh about 4 metric tons (8,800 pounds), with an engine supplied by Japan. Callisto is one of several test projects in Europe aiming to pave the way for a future reusable rocket. (submitted by EllPeaTea and Ken the Bin)
The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.
Small step for Themis. Another European project established to demonstrate reusable rocket tech is making slow progress toward a first flight. The Themis project, funded by the European Space Agency, is similar in purpose to the Callisto testbed discussed above. This week, the German aerospace manufacturing company MT Aerospace announced it has begun testing a demonstrator of the landing legs that will be used aboard the Themis reusable booster, European Spaceflight reports. The landing legs for Themis are made of carbon fiber-reinforced plastic composites, and the initial test demonstrated good deployment and showed it would withstand the impact energy of landing.
Also delayed … Like Callisto, Themis is facing delays in getting to the launch pad. ArianeGroup, the ESA-selected Themis prime contractor, had been expected to conduct an initial hop test of the demonstrator before the end of 2024. However, officials have announced the initial hop tests won’t happen until sometime next year. The Themis booster is intended to eventually become the first stage booster for an orbital-class partially reusable rocket being developed by MaiaSpace, a subsidiary of ArianeGroup. (submitted by Ken the Bin)
Falcon 9 is flying again. A SpaceX Falcon 9 rocket returned to flight on July 27, barely two weeks after an upper stage failure ended a streak of more than 300 consecutive successful launches, Ars reports. By some measures this was an extremely routine mission—it was, after all, SpaceX’s 73rd launch of this calendar year. And like many other Falcon 9 launches this year, the “Starlink 10-9” mission carried 23 of the broadband Internet satellites into orbit. However, after a rare failure earlier this month, this particular Falcon 9 rocket was making a return-to-flight for the company and attempting to get the world’s most active booster back into service.
Best part is no part … The Falcon 9 successfully deployed its payload of Starlink satellites about an hour after lifting off from NASA’s Kennedy Space Center in Florida. Later in the weekend, SpaceX launched two more Starlink missions on Falcon 9 rockets from Florida and California, notching three flights in less than 28 hours. The launch failure on the previous Falcon 9 launch was caused by a liquid oxygen leak on the upper stage, which led to a “hard start” on the upper stage engine when it attempted to reignite in flight. Engineers and technicians were quickly able to pinpoint the cause of the leak, a crack in a “sense line” for a pressure sensor attached to the vehicle’s liquid oxygen system.
Atlas V’s NSSL era is over. United Launch Alliance delivered a classified US military payload to orbit Tuesday for the last time with an Atlas V rocket, ending the Pentagon’s use of Russian rocket engines as national security missions transition to all-American launchers, Ars reports. This was the 101st launch of an Atlas V rocket since its debut in 2002, and the 58th and final Atlas V mission with a US national security payload since 2007. The Atlas V is powered by an RD-180 main engine made in Russia, and with a little prodding from SpaceX (via a lawsuit) and Congress, the Pentagon started making moves to end its reliance on the RD-180 a decade ago.
Other options available … The RD-180 never failed on a National Security Space Launch (NSSL) mission using the Atlas V rocket, but its use became politically untenable after Russia’s annexation of Crimea in 2014, which predated Russia’s full-scale invasion of Ukraine eight years later. SpaceX began launching US military missions in 2018, and ULA debuted its new Vulcan rocket in January. Assuming a successful second test flight of Vulcan in September, ULA’s next-generation rocket has a good shot at launching its first national security mission by the end of the year. The Space Force’s policy is to maintain at least two independent launch vehicles capable of flying military payloads into orbit. Vulcan and SpaceX’s Falcon rocket family fulfill that requirement, so the military no longer needs the Atlas V. However, 15 more Atlas V rockets remain in ULA’s inventory for future commercial flights.
Crackdown at the Cape. While this week’s landmark launch of the Atlas V rocket is worthy of celebration, there’s a new ULA policy that deserves ridicule, Ars reports. Many of the spectacular photos of rocket launches shared on social media come from independent photographers, who often make little to no money working for an established media organization. Instead, they rely on sales of prints to recoup at least some of their expenses for gas, food, and camera equipment needed to capture these images, which often serve as free publicity for launch providers like ULA. Last month, ULA announced it will no longer permit these photographers to set up remote cameras at their launch pads if they sell their images independently. This new policy was in place for the Atlas V launch from Cape Canaveral, Florida, on Tuesday morning.
But why? … “ULA will periodically confirm editorial publication for media participating in remote camera placement,” ULA stated in an email distributed to photographers last month. “If publication does not occur, or photos are sold outside of editorial purposes, privileges to place remote cameras may be revoked.” To the photographers who spend many hours preparing their equipment, waiting to set up and remove cameras, and persevering through scrubs and more, it seemed like a harsh judgment. And nobody knows why it happened. ULA has offered no public comment about the new policy, and the company did not respond to questions from Ars about the agreement.
Astroscale achieves a first in orbit. There are more than 2,000 mostly intact dead rockets circling the Earth, but until this year, no one ever launched a satellite to go see what one looked like after many years of tumbling around the planet, Ars reports. A Japanese company named Astroscale launched a small satellite in February to chase down the derelict upper stage from a Japanese H-IIA rocket. Astroscale’s ADRAS-J spacecraft arrived near the H-IIA upper stage in April, and the company announced this week that its satellite has now completed two 360-degree fly-arounds of the rocket. This is the first time a satellite has maneuvered around an actual piece of space junk, and it offers an unprecedented snapshot of how an abandoned rocket holds up to 15 years in the harsh environment of space.
Prepping for the future … Astroscale’s ADRAS-J mission is partially funded by the Japan Aerospace Exploration Agency (JAXA). Astroscale and JAXA also have a contract for a follow-up mission named ADRAS-J2, which will attempt to link up with the same H-IIA rocket and steer it on a trajectory to burn up in Earth’s atmosphere. This would be the first demonstration of active debris removal, a concept pursued by Astroscale and other companies to help clear space junk out of low-Earth orbit.
An update on Ariane 6. The European Space Agency has released its first update on the results from the first flight of the Ariane 6 rocket since its launch July 9. Europe’s new flagship rocket had a mostly successful inaugural test flight. Its first stage, solid rocket boosters, and upper stage performed as expected for the first phase of the flight, delivering eight small satellites into an on-target orbit. The launch pad at the Guiana Space Center in South America also held up to the violent environment of launch, ESA said.
Still investigating … However, the final phase of the mission didn’t go according to plan. The upper stage’s Vinci engine was supposed to reignite for a third time on the test flight to deorbit the rocket, which would have released two small reentry capsules on technology demonstration missions to test heat shield technologies. This didn’t happen. An Auxiliary Propulsion Unit, which is a small engine to provide additional bursts of thrust and pressurize the upper stage’s propellant tanks, shut down shortly after startup ahead of the third burn of the primary Vinci engine. “This meant the Vinci engine’s third boost could not take place,” ESA said. “Analysis of the APU’s behavior is ongoing and further information will be made available as soon as possible, while the next task force update is expected in September.” (submitted by Ken the Bin)
Room to grow at Starbase. SpaceX has since launched Starship four times from its launch site in South Texas, known as Starbase, and is planning a fifth launch within the next two months, Ars reports. However, as it continues to test Starship and make plans for regular flights, SpaceX will need a higher flight rate. This is especially true as the company is unlikely to activate additional launch pads for Starship in Florida until at least 2026. To that end, SpaceX has asked the FAA for permission for up to 25 flights a year from South Texas, as well as the capability to land both the Starship upper stage and Super Heavy booster stage back at the launch site.
The answer is probably yes … On Monday, the FAA signaled that it is inclined to grant this request. The agency released a draft assessment indicating that its extensive 2022 analysis of Starship launch activities on the environment, wildlife, local communities, and more was sufficient to account for SpaceX’s proposal for more launches. There is more to do for this conclusion to become official, including public meetings and a public comment period this month.
SpaceX eyes Australia. SpaceX is in talks with US and Australian officials to land and recover one of its Starship rockets off Australia’s coast, a possible first step toward a bigger presence for Elon Musk’s company in the region as the two countries bolster security ties, Reuters reports. At the end of SpaceX’s fourth Starship test flight in June, the rocket made a controlled splashdown in the Indian Ocean hundreds of miles off the northwest coast of Australia. The discussions now underway are focused on the possibility of towing a future Starship vehicle from its splashdown point in the ocean to a port in Australia, where SpaceX engineers could inspect it and learn more about how it performed.
Eventually, it’ll come back to land … On the next Starship flight, currently planned for no earlier than late August, SpaceX plans to attempt to recover Starship’s giant Super Heavy booster using catch arms on the launch pad tower in Texas. On Sunday, Elon Musk told SpaceX and Tesla enthusiasts at an event called the “X Takeover” that it will take a few more flights for engineers to get comfortable returning the Starship itself to a landing onshore. “We want to be really confident that the ship heat shield is super robust and lands at the exact right location,” he said. “So before we try to bring the ship back to the launch site, we probably want to have at least three successful landings of the ship [at sea].” (submitted by Ken the Bin)
Next three launches
August 2: Electron | “Owl for One, One for Owl” | Mahia Peninsula, New Zealand | 16: 39 UTC
August 3: Falcon 9 | NG-21 | Cape Canaveral Space Force Station, Florida | 15: 28 UTC
August 4: Falcon 9 | Starlink 11-1 | Vandenberg Space Force Base, California | 07: 00 UTC
Enlarge/ The Super Heavy booster for Flight 5 of Starship undergoes a static fire test earlier this month.
SpaceX
After SpaceX decided to launch orbital missions of its Starship rocket from Texas about five years ago, the company had to undergo a federal environmental review of the site to ensure it was safe to do so.
As a part of this multi-year process, the Federal Aviation Administration completed a Final Programmatic Environmental Assessment in June 2022. Following that review, SpaceX received approval to conduct up to five Starship launches from South Texas annually.
SpaceX has since launched Starship four times from its launch site in South Texas, known as Starbase, and is planning a fifth launch within the next two months. However, as it continues to test Starship and make plans for regular flights, SpaceX will need a higher flight rate. This is especially true as the company is unlikely to activate additional launch pads for Starship in Florida until at least 2026.
To that end, SpaceX has asked the FAA for permission for up to 25 flights a year from South Texas, as well as the capability to land both the Starship upper stage and Super Heavy booster stage back at the launch site. On Monday, the FAA signaled that it is inclined to grant permission for this.
A solid step for SpaceX
The federal agency released a 154-page “Draft Tiered Environmental Assessment” for an increased cadence of Starship launches from South Texas. In conclusion, the document stated: “The FAA has concluded that the modification of SpaceX’s existing vehicle operator license for Starship/Super Heavy operations conforms to the prior environmental documentation, consistent with the data contained in the 2022 PEA, that there are no significant environmental changes, and all pertinent conditions and requirements of the prior approval have been met or will be met in the current action.”
Effectively, then, the FAA is saying that its extensive 2022 analysis of Starship activities on the environment, wildlife, local communities, and more was sufficient to account for SpaceX’s proposed modifications.
This is not the final word. In the parlance of the FAA, this is just milestone No. 3 in the seven-part process that results in a final determination. Up next are a series of public meetings, both in person in South Texas and online, during the month of August. The public comment period will then close on August 29.
Although the process is not yet complete, this document indicates the current thinking of federal regulators, who appear inclined to be permissive of an increased scope of activities. This is no small finding, as SpaceX is not only seeking to launch more rockets, but also to land them back at Starbase, as well as significantly increase the thrust of the vehicles.
SpaceX asked the FAA—which has federal authority to regulate such activities in order to protect life and property on the ground—for 25 annual launches and 50 total landings, 25 for Starship and 25 for Super Heavy. The company is also seeking to conduct up to 90 seconds of daytime Starship static fire tests, and 70 seconds of daytime Super Heavy static fire tests a year.
Bigger rockets, more propellant
SpaceX also is developing more powerful variants of its rocket, and the launch of these vehicles would also be permitted. Under the environmental assessment completed in 2022, SpaceX’s plans called for a 50-meter-tall Starship and a 71-meter-tall Super Heavy booster stage. Its upgraded Starship would be 70 meters tall, atop an 80-meter boost stage, for a total stack height of 150 meters.
The company is contemplating a far greater thrust for each of the vehicles, more than doubling Starship’s thrust to 6.5 million pounds and substantially increasing Super Heavy’s thrust to 2.3 million pounds. A bigger, more powerful launch system will require more than 1,500 tons of liquid oxygen and methane propellant.
Enlarge/ Upgrade plans for Starship and Super Heavy.
FAA
One change that may have helped sell this increased flight rate is that SpaceX is not seeking any additional increases in road closures of State Highway 4, which leads from Brownsville to Boca Chica Beach. This road passes right by the launch site and is closed during launches and static fire tests. SpaceX has moved much of its pre-launch testing to a new location nearby that does not require road closures.
“SpaceX has dramatically reduced the duration of operations and the number of access restrictions through engineering analysis and improvements,” the FAA draft document states. “There has been an 85% reduction in the number of access restrictions from Flight 1 to Flight 3. Additionally, a majority of the testing that required access restrictions has been moved to SpaceX’s Massey’s Test Site, approximately 4 miles away.”
After the public comment period, the FAA will prepare a final environmental assessment and render a decision on the request.
Enlarge/ The core stage for NASA’s second Space Launch System rocket rolls aboard a barge that will take it from New Orleans to Kennedy Space Center in Florida.
Welcome to Edition 7.03 of the Rocket Report! One week ago, SpaceX suffered a rare failure of its workhorse Falcon 9 rocket. In fact, it was the first time the latest version of the Falcon 9, known as the Block 5, has ever failed on its prime mission after nearly 300 launches. The world’s launch pads have been silent since the grounding of the Falcon 9 fleet after last week’s failure. This isn’t surprising, but it’s noteworthy. After all, the Falcon 9 has flown more this year than all of the world’s other rockets combined and is fundamental to much of what the world does in space.
As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.
Astra finally goes private, again. A long-simmering deal for Astra’s founders to take the company private has been finalized, the company announced Thursday, capping the rocket launch company’s descent from blank-check darling to delisting in three years, Bloomberg reports. The launch company’s valuation peaked at $3.9 billion in 2021, the year it went public, and was worth about $12.2 million at the end of March, according to data compiled by Bloomberg. Astra’s chief executive officer, Chris Kemp, and chief technology officer, Adam London, founded the company in 2016 with the goal of essentially commoditizing launch services for small satellites. But Astra’s rockets failed to deliver and fell short of orbit five times in seven tries.
Spiraling … Astra’s stock price tanked after the spate of launch failures, drying up its funding spigot as Kemp tried to pivot toward a slightly larger, more reliable rocket. Astra acquired a company named Apollo Fusion in 2021, entering a new business segment to produce electric thrusters for small satellites. But Astra’s launch business faltered, and last November Kemp and London submitted an offer to retake ownership of the company. Astra announced the closure of the take-private deal Thursday, with Kemp and London acquiring the company’s outstanding shares for 50 cents per share in cash, below the stock’s final listing price of 53 cents. “We will now focus all of our attention on a successful launch of Rocket 4, delivering satellite engines to our customers, and building a company of consequence,” Kemp said. (submitted by EllPeaTea and Ken the Bin)
Firefly chief leaves company. Launch startup Firefly Aerospace parted ways with CEO Bill Weber, Payload reports. The announcement of Weber’s departure late Wednesday came two days after Payload reported Firefly was investigating claims of an alleged inappropriate relationship between him and a female employee. “Firefly Aerospace’s Board of Directors announced that Bill Weber is no longer serving as CEO of the company, effective immediately,” the company said in a statement Wednesday night. Peter Schumacher takes over as interim CEO while Firefly searches for a new permanent chief executive. Schumacher was an interim CEO at Firefly before Weber’s hiring in 2022.
Two days and gone … Payload published the first report of Weber’s alleged improper relationship with a female employee Monday. Two days later, Weber was gone. Payload reported an executive brought his concerns about the alleged relationship to Firefly’s board and resigned because he lost confidence in leadership at the company. Citing four current and former employees, Payload reported Firefly’s culture became “chaotic” since Weber took the helm in 2022 after its acquisition by AE Industrial Partners. The Texas-based company achieved some success during Weber’s tenure, with four orbital launches of its Alpha rocket, although two of the flights ended up in lower-than-planned orbits. (submitted by Ken the Bin)
The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.
Themis hop tests delayed to next year. The initial hop tests of the European Themis reusable booster, developed by ArianeGroup and funded by ESA, won’t start until next year, European Spaceflight reports. The Swedish Space Corporation, which operates the space center in Sweden where Themis will initially fly, confirmed the schedule change. Once ArianeGroup moves on to higher altitude flights, the testing will be moved to the Guiana Space Center. ESA awarded the first development contract for the Themis booster in 2019, and the first hop tests were then scheduled for 2022. Themis’ hops will be similar to SpaceX’s Grasshopper rocket, which performed a series of up-and-down atmospheric test flights before SpaceX started recovering and reusing Falcon 9 boosters.
Fate of Themis … The Themis booster is powered by the methane-fueled Prometheus engine, also funded by ESA. A large European reusable rocket is unlikely to fly until the 2030s, but a subsidiary of ArianeGroup named MaiaSpace is developing a smaller partially reusable two-stage rocket slated to debut as soon as next year. The Maia rocket will use a modified Themis booster as its first stage. “As a result, for MaiaSpace, the continued and rapid development of the Themis program is essential to ensure it can hit its projected target of an inaugural flight of Maia in 2025,” European Spaceflight reports. (submitted by Ken the Bin)
Enlarge/ Four kerosene-fueled Reaver engines power Firefly’s Alpha rocket off the pad at Vandenberg Space Force Base, California.
Welcome to Edition 7.01 of the Rocket Report! We’re compiling this week’s report a day later than usual due to the Independence Day holiday. Ars is beginning its seventh year publishing this weekly roundup of rocket news, and there’s a lot of it this week despite the holiday here in the United States. Worldwide, there were 122 launches that flew into Earth orbit or beyond in the first half of 2024, up from 91 in the same period last year.
As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.
Firefly launches its fifth Alpha flight. Firefly Aerospace placed eight CubeSats into orbit on a mission funded by NASA on the first flight of the company’s Alpha rocket since an upper stage malfunction more than half a year ago, Space News reports. The two-stage Alpha rocket lifted off from Vandenberg Space Force Base in California late Wednesday, two days after an issue with ground equipment aborted liftoff just before engine ignition. The eight CubeSats come from NASA centers and universities for a range of educational, research, and technology demonstration missions. This was the fifth flight of Firefly’s Alpha rocket, capable of placing about a metric ton of payload into low-Earth orbit.
Anomaly resolution … This was the fifth flight of an Alpha rocket since 2021 and the fourth Alpha flight to achieve orbit. But the last Alpha launch in December failed to place its Lockheed Martin payload into the proper orbit due to a problem during the relighting of its second-stage engine. On this week’s launch, Alpha deployed its NASA-sponsored payloads after a single burn of the second stage, then completed a successful restart of the engine for a plane change maneuver. Engineers traced the problem on the last Alpha flight to a software error. (submitted by Ken the Bin)
Two companies added to DoD’s launch pool. Blue Origin and Stoke Space Technologies — neither of which has yet reached orbit — have been approved by the US Space Force to compete for future launches of small payloads, Breaking Defense reports. Blue Origin and Stoke Space join a roster of launch companies eligible to compete for launch task orders the Space Force puts up for bid through the Orbital Services Program-4 (OSP-4) contract. Under this contract, Space Systems Command buys launch services for payloads 400 pounds (180 kilograms) or greater, enabling launch from 12 to 24 months of the award of a task order. The OSP-4 contract has an “emphasis on small orbital launch capabilities and launch solutions for Tactically Responsive Space mission needs,” said Lt. Col. Steve Hendershot, chief of Space Systems Command’s small launch and targets division.
An even dozen … Blue Origin aims to launch its orbital-class New Glenn rocket for the first time as soon as late September, while Stoke Space aims to fly its Nova rocket on an orbital test flight next year. The addition of these two companies means there are 12 providers eligible to bid on OSP-4 task orders. The other companies are ABL Space Systems, Aevum, Astra, Firefly Aerospace, Northrop Grumman, Relativity Space, Rocket Lab, SpaceX, United Launch Alliance, and X-Bow. (submitted by Ken the Bin and brianrhurley)
The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.
Italian startup test-fires small rocket. Italian rocket builder Sidereus Space Dynamics has completed the first integrated system test of its EOS rocket, European Spaceflight reports. This test occurred Sunday, culminating in a firing of the rocket’s kerosene/liquid oxygen MR-5 main engine for approximately 11 seconds. The EOS rocket is a novel design, utilizing a single-stage-to-orbit architecture, with the reusable booster returning to Earth from orbit for recovery under a parafoil. The rocket stands less than 14 feet (4.2 meters) tall and will be capable of delivering about 29 pounds (13 kilograms) of payload to low-Earth orbit.
A lean operation … After it completes integrated testing on the ground, the company will conduct the first low-altitude EOS test flights. Founded in 2019, Sidereus has raised 6.6 million euros ($7.1 million) to fund the development of the EOS rocket. While this is a fraction of the funding other European launch startups like Isar Aerospace, MaiaSpace, and Orbex have attracted, the Sidereus’s CEO, Mattia Barbarossa, has previously stated that the company intends to “reshape spaceflight in a fraction of the time and with limited resources.” (submitted by EllPeaTea and Ken the Bin)
Enlarge/ SpaceX launches Falcon 9 rockets from Pad 39A at NASA’s Kennedy Space Center and from Pad 40 at Cape Canaveral Space Force Station. The company plans to develop Starship launch infrastructure at Pad 39A and Pad 37. United Launch Alliance flies Vulcan and Atlas V rockets from Pad 41, and Blue Origin will base its New Glenn rocket at Pad 36.
NASA (labels by Ars Technica)
United Launch Alliance and Blue Origin are worried about SpaceX’s plans to launch its enormous Starship rocket from Florida.
In documents submitted to the Federal Aviation Administration last month, ULA and Blue Origin raised concerns about the impact of Starship launch operations on their own activities on Florida’s Space Coast. Blue Origin, Jeff Bezos’ space company, urged the federal government to consider capping the number of Starship launches and landings, test-firings, and other operations, and limiting SpaceX’s activities to particular times.
Elon Musk, founder and CEO of SpaceX, called Blue Origin’s filing with the FAA “an obviously disingenuous response. Not cool of them to try (for the third time) to impede SpaceX’s progress by lawfare.” We’ll get to that in a moment.
The FAA and SpaceX are preparing an environmental impact statement for launches and landings of the Super Heavy booster and Starship rocket at Launch Complex 39A at NASA’s Kennedy Space Center (KSC), while the US Space Force is working with SpaceX on a similar environmental review for Starship flights from Space Launch Complex 37 at nearby Cape Canaveral Space Force Station (CCSFS).
These reviews likely won’t be complete until late 2025, at the earliest, and only then will SpaceX be cleared to launch Starship from Florida. SpaceX also must construct launch infrastructure at both sites, which could take a couple of years. This is already underway at Launch Complex 39A.
Big rocket with a big footprint
During the environmental review process, the FAA should weigh how regular flights of the reusable Starship—as many as 120 launches per year, according to TechCrunch—will affect other launch providers operating at Cape Canaveral, ULA and Blue Origin said. SpaceX’s final proposed launch cadence from each site will be part of draft environmental assessments released for public comment as soon as the end of this year.
SpaceX plans to launch Starlink satellites, customer payloads, and missions to support NASA’s Artemis lunar landings from the launch pads in Florida. Getting a launch pad up and running in Florida is one of several schedule hurdles facing SpaceX’s program to develop a human-rated lunar lander version of Starship, alongside demonstrating orbital refueling.
Starship-Super Heavy launches and landings “are expected to have a greater environmental impact than any other launch system currently operating at KSC or CCSFS,” Blue Origin wrote. In its current configuration, Starship is the most powerful rocket in history, and SpaceX is developing a larger version standing 492 feet (150 meters) tall with nearly 15 million pounds (6,700 metric tons) of propellant. This larger variant is the one that will fly from Cape Canaveral.
“It’s a very, very large rocket, and getting bigger,” wrote Tory Bruno, ULA’s CEO, in a post on X. “That quantity of propellant requires an evacuation zone whenever fueled that includes other people’s facilities. A (weekly) launch has injurious sound levels all the way into town. The Cape isn’t meant for a monopoly.”
Enlarge/ SpaceX’s Starship rocket launches from Starbase during its second test flight in Boca Chica, Texas, on November 18, 2023.
At SpaceX’s privately owned Starbase launch site in South Texas, the evacuation zone is set at 1.5 miles (2.5 kilometers) when Starship and Super Heavy are filled with methane and liquid oxygen propellants. During an actual launch, the checkpoint is farther back at more than 3 miles (5 kilometers) from the pad.
“The total launch capacity of the Cape will go down if other providers are forced to evacuate their facilities whenever a vehicle is fueled,” Bruno wrote.
We don’t yet know the radius of the keep-out zones for Starship operations in Florida, but Blue Origin wrote that the impact of Starship activities in Florida “may be even greater than at Starbase,” presumably due to the larger rocket SpaceX plans to launch from Cape Canaveral. If this is the case, neighboring launch pads would need to be evacuated during Starship operations.
Purely based on the geography of Cape Canaveral, ULA seems to have the bigger worry. Its launch pad for the Vulcan and Atlas V rocket is located less than 2.2 miles (3.5 kilometers) from Launch Complex 39A (LC-39A). SpaceX’s proposal for up to 44 launches from LC-39A “will result in significant airspace and ground closures, result in acoustic impacts felt at nearby operations, and potentially produce debris, particulates, and property damage,” ULA said.
ULA said these hazards could prevent it from fulfilling its contracts to launch critical national security satellites for the US military.
“As the largest rocket in existence, an accident would inflict serious or even catastrophic damage, while normal launch operations would have a cumulative impact on structures, launch vehicle hardware, and other critical launch support equipment,” ULA said.
Enlarge/ In early June, the rocket for SpaceX’s fourth full-scale Starship test flight awaits liftoff from Starbase, the company’s private launch base in South Texas.
SpaceX
In a short video released Thursday, possibly to celebrate the US Fourth of July holiday with the biggest rocket’s red glare of them all, SpaceX provided new footage of the most recent test of its Starship launch vehicle.
This test, the fourth of the experimental rocket that NASA is counting on to land its astronauts on the Moon, and which one day may launch humans to Mars, took place on June 6. During the flight, the first stage of the rocket performed well during ascent and, after separating from the upper stage, made a controlled reentry into the Gulf of Mexico. The Starship upper stage appeared to make a nominal flight through space before making a controlled—if fiery—landing in the Indian Ocean.
The new video focuses mostly on the “Super Heavy” booster stage and its entry into the Gulf. There is new footage from a camera on top of the 71-meter-tall first stage as well as a nearby buoy at water level. The video from the buoy, in particular, shows the first stage making an upright landing into the ocean.
Starship fourth flight test.
Perhaps most intriguingly, at the end of the video, SpaceX teases an image of Starship’s large launch tower in South Texas at the Starbase facility. Prominently featured are the two “chopsticks,” large arms intended to catch the first stage booster as it slowly descends back toward its launch pad.
Then, in simulated footage, the video shows Starship’s first stage descending back toward the launch tower with the title “Flight 5.” And then it fades out.
To land, or not to land?
This supports the idea that SpaceX is working toward attempting a Starship booster catch on its next flight test, which likely will occur later this summer. Doubtless, the company still has both technical and regulatory work before this can happen.
In the days immediately following the fourth flight test, SpaceX founder Elon Musk said it was the company’s goal to make such a landing attempt on the next launch. However, during a talk last week with local residents in south Texas, Starbase General Manager Kathy Lueders said this attempt might not occur on Flight 5.
However, the new video released Thursday indicates that a catch attempt is still on the table as a possibility, and perhaps even a likelihood. Such a landing would be both stunning visually, as well as a calculated risk to SpaceX’s launch tower infrastructure, as the booster likely would be landing with a few spare tons of methane and liquid oxygen propellant in its tanks.
If SpaceX decides to press ahead with the attempt, it must still obtain a launch and reentry license from the Federal Aviation Administration, which is tasked with ensuring the safety of people and property on the ground. It seems probable that the next test flight will not occur before August.
Meanwhile, activities at the South Texas launch site may well be curtailed for a couple of days as Hurricane Beryl enters the Gulf of Mexico later on Friday and then tracks toward the Texas coast early next week. The center of Beryl is expected to pass near or north of the launch site late on Sunday night or Monday, bringing winds and surges.
However, because Beryl is not expected to be a major hurricane in terms of wind speed, these impacts should not prove catastrophic to SpaceX facilities. Heavy rainfall and inland flooding in the low-lying Starbase area is also a possibility on Monday and Tuesday before the storm pulls away.
Enlarge/ The first stage of Ariane 6 rocket Europe’s Spaceport in Kourou in the French overseas department of Guiana, on March 26, 2024.
LUDOVIC MARIN/AFP via Getty Images
There was a panel discussion at a space conference in Singapore 11 years ago that has since become legendary in certain corners of the space industry for what it reveals about European attitudes toward upstart SpaceX.
The panel included representatives from a handful of launch enterprises, including Europe-based Arianespace, and the US launch company SpaceX. At one point during the discussion, the host asked the Arianespace representative—its chief of sales in Southeast Asia, Richard Bowles—how the institutional European company would respond to SpaceX’s promise of lower launch costs and reuse with the Falcon 9 rocket.
“What I’m discovering in the market is that SpaceX primarily seems to be selling a dream, which is good. We should all dream,” Bowles replied. “I think a $5 million launch or a $15 million launch is a bit of a dream. Personally, I think reusability is a dream. How am I going to respond to a dream? My answer to respond to a dream is, first of all, you don’t wake people up.”
To be fair to Bowles, at the time of his remarks, SpaceX had only launched the Falcon 9 five times by the middle of 2013. But his condescension was nevertheless something to behold.
Later in the discussion, Bowles added that he did not believe launching 100 times a year, something that SpaceX was starting to talk about, was “realistic.” Then, in a moment of high paternalism, he turned to the SpaceX official on the panel and said, “You shouldn’t present things that are not realistic.”
In response, Barry Matsumori, a senior vice president at SpaceX, calmly said he would let his company’s response come through its actions.
Actions do speak louder than words
Eleven years later, of course, SpaceX is launching more than 100 times a year. The company’s internal price for launching a Falcon 9 is significantly less than $20 million. And all of this is possible through the reuse of the rocket’s first stage and payload fairings, each of which have now proven capable of flying 20 or more times.
One might think that, in the decade since, European launch officials would have learned their lesson. After all, last year, the continent had to resort to launching its valuable Euclid Space Telescope on a Falcon 9 rocket. This year, because the new European Ariane 6 rocket was not yet ready after myriad delays, multiple Galileo satellites have been launched and will be launched on the Falcon 9 rocket.
Some officials have taken note. In a candid commentary last year, European Space Agency chief Josef Aschbacher acknowledged that the continent faced an “acute” launcher crisis amid the Ariane 6 delays and the rise of SpaceX as a launch competitor. “SpaceX has undeniably changed the launcher market paradigm as we know it,” Aschbacher wrote. “With the dependable reliability of Falcon 9 and the captivating prospects of Starship, SpaceX continues to totally redefine the world’s access to space, pushing the boundaries of possibility as they go along.”
But not everyone got the message, it seems.
Next month, the Ariane 6 rocket should finally make its debut. It will probably be successful. Europe has excellent technical capabilities in regard to launch. But from day one, the Ariane 6 launch vehicle will cost significantly more than the Falcon 9 rocket, which has similar capabilities, and offer no provision for reuse. Certainly, it will meet Europe’s institutional needs. But it likely will not shake up the market, nor realistically compete with a fully reusable Falcon 9.
Who really needs to be woken up?
And what about Starship? If and when SpaceX can deliver it to the market, the next-generation rocket will offer a fully reusable booster with five times the lift capacity of the Ariane 6 rocket for half its cost or less. How can Europe hope to compete with that? The European Space Agency’s director of space transportation, Toni Tolker-Nielsen—who works for Aschbacher, it should be noted—said he’s not concerned.
“Honestly, I don’t think Starship will be a game-changer or a real competitor,” he said in an interview with Space News. “This huge launcher is designed to fly people to the Moon and Mars. Ariane 6 is perfect for the job if you need to launch a four- or five-ton satellite. Starship will not eradicate Ariane 6 at all.”
In one sense, Tolker-Nielsen is correct. Starship will not change how Europe gets its small and medium-sized satellites into space. Made and launched in Europe, the Ariane 6 rocket will be a workhorse for the continent. Indeed, some European officials are going so far as to press for legislation mandating that European satellites launch on European rockets.
But to say Starship will not be a game-changer represents the same head-in-the-sand attitude displayed by Bowles a decade ago with his jokes about not waking the deluded dreamers up. In hindsight, it’s clear that the dreamers were not SpaceX or its customers. Rather, they were European officials who had lulled themselves into thinking their dominance in commercial launch would persist without innovation.
While they slumbered, these officials ignored the rise of reusability. They decided the Ariane 6 rocket should look like its expendable predecessors, with solid rocket boosters. Meanwhile, following the rise of the Falcon 9, nearly all new rocket projects have incorporated a significant reusability component. It’s no longer just SpaceX founder Elon Musk saying companies need to pursue reuse or perish. Almost everyone is.